oil MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

MANUAL TRANSMISSION OVERHAUL -Output Shaft22B-31
AF"1ST SPEED GEAR SLEEVE REMOVAL
Using the special tool, remove the 1st speed gear sleeve
from the output shaft.
AG"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the output shaft.
REASSEMBLY SERVICE POINTS
"AAOIL SEAL INSTALLATION
Accurately tap in the oil seal to the dimensions shown in
the illustration.
"BATAPER ROLLER BEARING INSTALLATION
Using the special tool, install the roller bearing onto the output
shaft.
"CA1ST SPEED GEAR SLEEVE INSTALLATION
Using the special tool, install the 1st speed gear sleeve onto
the output shaft.
MD998801
Sleeve
MD998801Taper roller
bearing
Oil seal3.5 mm
MD998801MD998812
MD998819
Taper roller
bearing
MD998364SleeveMD998812
MD998814
MD998824

MANUAL TRANSMISSION OVERHAUL -Reverse Idler Gear22B-37
REVERSE IDLER GEAR
DISASSEMBLY AND REASSEMBLY
Apply gear oil on
all sliding sections
before installing.
7653
41
2
Disassembly steps
1. Snap ring
2. Cone spring
3. Thrust washer
4. Steel ball5. Reverse idler gear
6. Needle roller bearing
7. Reverse idler gear shaft
INSPECTION
NEEDLE ROLLER BEARING
(1) When the needle bearing is assembled with the shaft
and gear and rotated, the needle bearing must rotate
smoothly without play or abnormal noise.
(2) The holder must not be deformed.

MANUAL TRANSMISSION OVERHAUL -Speedometer Gear22B-38
SPEEDOMETER GEAR
DISASSEMBLY AND REASSEMBLY
Apply gear oil on
all sliding sections
before installing.
34
2
1
Disassembly steps
1. e-clip
2. Speedometer driven gear
3. O-ring
4. Sleeve

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-40
CONTROL HOUSING
DISASSEMBLY AND REASSEMBLY
16107
11
8
9
6
5
3 41
2
17 1213
15 14
18
18±3N•m
Disassembly steps
AA""FA1. Lock pin
2. Interlock plate
3. Control finger
4. Pin
5. Return spring
6. Stopper plate
"EA7. Spring pin
"DA8. Spring pin
9. Stopper body10. Neutral return spring
11. Control shaft
"CA12. Air breather
13. Control shaft boot
"BA14. Oil seal
"AA15. Needle bearing
16. Spring washer
17. Stopper bracket
18. Control housing

MANUAL TRANSMISSION OVERHAUL -Control Housing22B-41
DISASSEMBLY SERVICE POINT
AA"LOCK PIN REMOVAL
Tap out the lock pin from the direction shown in the illustration.
REASSEMBLY SERVICE POINTS
"AANEEDLE BEARING INSTALLATION
Press the needle bearing into the dimensions shown in the
illustration so that the type stamp side faces the indicated
direction.
"BAOIL SEAL INSTALLATION
Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear oil
<75W/85W> or equivalent
"CAAIR BREATHER INSTALLATION
(1) Apply sealant on the periphery of the insertion section.
Sealant
Specified sealant:
3M SUPER WEATHERSTRIP No.8001 or
equivalent
(2) Install so that the protrusion faces the direction shown
in the illustration.
Lock pin
Control
finger
Control
housing
Needle
bearing
2mm Type
stamp
side

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-43
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
7
5*3
6
4
2
18
9.8±2N•m
Disassembly steps
1. Clutch release bearing retainer
"EA2. Oil seal
AA""DA3. Outer race
AB""CA4. Outer race"BA5. Bush*
"AA6. Cover A
"AA7. Cover B
8. Clutch housing
NOTE
*: Refer to the installation procedures only when replacing the clutch housing.
DISASSEMBLY SERVICE POINTS
AA"OUTER RACE REMOVAL
Using the special tool, remove the outer race from the clutch
housing.MD999566

MANUAL TRANSMISSION OVERHAUL -Clutch Housing22B-45
"DAOUTER RACE INSTALLATION
Using the special tool, install the outer race onto the clutch
housing.
"EAOIL SEAL INSTALLATION
(1) Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear
oil <75W/85W> or equivalent
(2) Using the special tool, install the oil seal onto the clutch
housing.
MB991445
MB990938
MB990938 MB990928

MANUAL TRANSMISSION OVERHAUL -Transmission Case22B-46
TRANSMISSION CASE
DISASSEMBLY AND REASSEMBLY
2*
3*
41
Disassembly steps
"CA1. Oil seal
"BA2. Needle bearing*"AA3. Bush*
4. Transmission case
NOTE
*: Refer to the installation procedures only when replacing the transmission case.
REASSEMBLY SERVICE POINTS
"AABUSH INSTALLATION
Press in the bush to the position shown in the illustration
so that the split face of the bush does not cover the air bleeding
groove on the case.
Bush Air
bleeding
hole

MANUAL TRANSMISSION OVERHAUL -Transmission Case22B-47
"BANEEDLE BEARING INSTALLATION
Press in to the flush with the type stamp side facing the
direction shown in the illustration.
"CAOIL SEAL INSTALLATION
(1) Apply transmission oil on the oil seal lip section.
Transmission oil
Specified oil:
MITSUBISHI genuine “DIA-QUEEN” multi gear
oil <75W/85W> or equivalent
(2) Using the special tool, install the oil seal onto the
transmission case.
Bush
3mm
Needle bearing
Type stamp side
MD998800

MANUAL TRANSMISSION OVERHAUL -Center Differential22B-48
CENTER DIFFERENTIAL
DISASSEMBLY AND REASSEMBLY
Apply gear oil on
all sliding sections
before installing.
161310 7
11
8 9653
41
2
17
12
1514
912 121112
132±5N•m
Disassembly steps
"DA1. Center differential drive gear
"CA2. Center differential flange
AA""BA3. Taper roller bearing
"CA4. Snap ring
"CA5. Front output shaft
"CA6. Spacer
"CA7. Side gear
"CA8. Lock pin
"CA9. Pinion shaft"CA10. Pinion shaft holder
"CA11. Pinion
"CA12. Washer
"CA13. Side gear
"CA14. Spacer
AB""AA15. Taper roller bearing
16. Speedometer drive gear
17. Differential case
DISASSEMBLY SERVICE POINTS
AA"TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from
the center differential flange.MD998917