engine mount MITSUBISHI LANCER EVOLUTION 2007 Service Workshop Manual

ENGINE COOLING -Water Pump14-13
WATER PUMP
Caution
If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
the parts or tools to the caliper because the paint of caliper will be scratched.
REMOVAL AND INSTALLATION
Pre-remobal and Post-installation Operation
DEngine Coolant Draining and Supplying (Refer to P.14-6.)
DTiming Belt Removal and installation (Refer to GROUP 11A.)
1
Bolt specifications
28×22
2
23±3 N·m
14±1 N·m
Nominal diameter×Nominal length mm
8×70
8×14
8×22 8×25
3 4
22±4 N·m
Removal steps
1. Alternator brace
2. Water pump
3. Water pump Gasket
"AA4. O-ring
INSTALLATION SERVICE POINT
"AAO-RING INSTALLATION
Fit an O-ring into the O-ring groove located at the end of
the water inlet pipe and apply water to the O-ring or the
inside of the mounting surface of the water pump for insertion.
CAUTION
Do not let the O-ring get contaminated with grease, such
as engine oil.Water pump
O-ring
Water inlet pipe

ENGINE COOLING -Water Hose and Water Pipe/Radiator14-15
REMOVAL SERVICE POINT
AA"RADIATOR UPPER HOSE/RADIATOR LOWER
HOSE DISCONNECTION
After making mating marks on the hose and the hose clamp,
disconnect the hose.
INSTALLATION SERVICE POINTS
"AAO-RING INSTALLATION
Fit an O-ring into the groove of the water inlet pipe and
apply water to the circumference of the O-ring or the
inside of the mounting surface of the pipe for insertion.
CAUTION
Do not let the O-ring get contaminated with grease, such
as engine oil.
"BAWATER INLET PIPE INSTALLATION
After installing the water outlet fitting and the thermostat
case assembly, tighten the mounting bolt of the water
inlet pipe to the specified torque.
"CARADIATOR LOWER HOSE/RADIATOR UPPER
HOSE CONNECTION
1. Insert each hose as far as the projection of the water
inlet pipe or water outlet fitting.
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.
INSPECTION
WATER PIPE AND HOSE CHECK
Check the water pipe and hose for cracks, damage, clog
and replace them if necessary.
RADIATOR
REMOVAL AND INSTALLATION
Pre-remobal and Post-installation Operation
DEngine Coolant Draining and Supplying (Refer to P.14-6.)
DUnder Cover Removal and Installation (Refer to GROUP 51 - Front Bumper.)
DAir Cleaner Assembly Removal and Installation (Refer to GROUP 15.)
DAir Hose E, Air Pipe C, Air hose D Removal and Installation (Refer to GROUP 15 - Intercooler.)
DBattery and Battery Tray Removal and Installation
Water pump or
thermostat case
O-ring
Warter inlet pipe

ENGINE COOLING -Radiator14-16
1 23
45
6
7
12±2 N·m
9
16
14 19
18 12
17 10
8
13
15 10
20 21
12±2 N·m5.0±1.0 N·m
3.5±0.4 N·m
4.5±0.4 N·m4.0±0.4 N·m
13
1112±1 N·m
Radiator removal steps
1. Radiator drain plug
2. Radiator cap
3. Reserve tank hose
4. Reserve tank
5. Reserve tank cap
6. Reserve tank hose
7. Reserve tank bracket
AA""AA8. Radiator upper hose
AA""AA9. Radiator lower hose
10. Upper insulator
AB"11. Air Pipe B mounting bolt
12. Radiator assembly
13. Lower insulator
14. Radiator fan controller connector
15. Radiator fan controller, radiator fan
motor, fan and shroud assemblyRadiator fun controller and radiator
fun motor removal steps
AB"11. Air Pipe B mounting bolt
14. Radiator fan controller connector
16. Radiator fan motor connector
17. Radiator fan controller
18. Radiator fan motor fan and shroud
assembly
19. Fan
20. Radiator fan motor
21. Shroud

ENGINE COOLING -RadiatorENGINE COOLING -Radiator14-17
REMOVAL SERVICE POINTS
AA"RADIATOR UPPER HOSE/RADIATOR LOWER
HOSE REMOVAL
After making mating marks on the radiator hose and the hose
clamp,disconnect the radiator hose.
AB"AIR PIPE B MOUNTING BOLT REMOVAL
After removing the bolt, position air pipe B out of the way
so that the pipe does not interfere with the radiator assembly
or the radiator fan motor, the fan and shroud assembly.
INSTALLATION SERVICE POINT
"AARADIATOR LOWER HOSE/RADIATOR UPPER
HOSE INSTALLATION
1. Insert each hose as far as the projection of the water
inlet pipe, water outlet fitting or radiator.
2. Align the mating marks on the radiator upper hose and
hose clamp, and then connect the radiator hose.

ENGINE ELECTRICAL -Charging System16-11
1
234
5
8.8±1.0 N·m 22±4 N·m
23±3 N·m11±1 N·m
13±1 N·m
8
(Engine oil)
679
10
20±2 N·m 36±6 N·m
1211
44±10 N·m
14±3 N·m
13
1415 18
1617
9.0±1.0 N·m
9.0±1.0 N·m5.0±1.0 N·m
Removal steps
1. Oil level gauge and guide assembly
2. O-ring
3. Fuel pressure solenoid valve
connector
4. Fuel pressure solenoid valve
assembly
5. Detonation sensor connector
6. Purge control solenoid valve
connector
7. Purge control solenoid valve assembly
8. Injector connector
AA"9. Delivery pipe, injector, and fuel
pressure regulator assembly10. Insulator
11. Insulator
AB"12. Drive belt
13. Alternator connector
DEngine mounting
(Refer to GROUP 32.)
AC"14. Alternator
15. Water pump pulley
16. Alternator brace
17. Oxygen sensor connector
18. Alternator brace stay

MANUAL TRANSMISSION - Transfer Assembly22A-51
AB"DRIVE SHAFT /DRIVE SHAFT
DISCONNECTION
1. As shown in the figure, pull out the transfer shaft
from the transmission using the pry bar. As shown in
the illustration, press a hammer, etc. against the driveshaft
, and pull out the driveshaft from the transfer
assembly using the pry shaft.
Caution
As the TJ may damage when the driveshaft is pulled
out from the BJ side, be sure to use the lever.
2. Cover with a cloth to prevent foreign particles from entering
the transfer.
AC"OUTPUT SHAFT REMOVAL
1. Using the special tool (MB991721), remove the output
shaft.
2. Cover with a cloth to prevent foreign particles from entering
the transmission case.
AD"TRANSFER ASSEMBLY REMOVAL
With the engine mount and transmission mount installed,
roll the engine and transmission assembly towards the front
of the vehicle, and remove the transfer assembly from between
the engine block and crossmember.
Transmission
side
Pry bar
Pry barHammer
Protrusion


MB991721
Output shaft
Engine and
transmission
assembly
Transfer assembly
Front of the vehicle

MANUAL TRANSMISSION - Transmission Assembly22A-52
TRANSMISSION ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
DTransfer Assembly Removal and Installation (Refer to P.22A-49.)
DStarter Motor Removal and Installation (Refer to GROUP 16.)
DAir Cleaner Bracket Removal and Installation (Refer to GROUP 15 - Air Cleaner.)
DRear Roll Rod Assembly and Rear Roll Rod Bracket , Rear Roll Mount
Removal and Installation (Refer to GROUP 32 - Engine Roll Stopper.)
1
2
3 45
5 6
7
18±3 N·m18±3 N·m
18±3 N·m
70±10 N·m
Removal steps
1. Transmission harness clamp
2. Back-up lamp switch connector
connection
3. Vehicle speed sensor connector
connection
4. Clutch release cylinder and clutch
oil pipe5. Snap pin
6. Shift cable and select cable as-
sembly connection
7. Rear roll mount bracket
AA"DEngine and transmission
assembly supporting

MANUAL TRANSMISSION - Transmission Assembly22A-53
10
10 11
9
1412 88
13
48±5 N·m
48±5 N·m
48±5 N·m
48±5 N·m
9.0±1.0 N·m
26±5 N·m
82±7 N·m*
47±7 N·m*
8. Transmission assembly upper part
coupling bolts
AA"9. Transmission mount assembly
"AA10. Transmission mount stopper
11. Transmission mount bracket
AB"DEngine assembly supporting
AC"DClutch release bearing connection
12. Bell housing cover13. Transmission assembly lower part
coupling bolts
14. Transmission assembly
Caution
*: Indicates parts which should be initially tightened,
and then fully tightened after placing the vehicle
horizontally and loading the full weight of the engine
on the vehicle body.
REMOVAL SERVICE POINTS
AA"ENGINE AND TRANSMISSION ASSEMBLY
SUPPORTING/TRANSMISSION MOUNT
ASSEMBLY REMOVAL
While supporting the engine and transmission assembly with
a garage jack, remove the transmission mount assembly.Engine and transmission
assembly
Garage jack

MANUAL TRANSMISSION - Transmission Assembly22A-54
AB"ENGINE ASSEMBLY SUPPORTING
Set the special tool to the vehicle to support the engine
assembly.
AC"CLUTCH RELEASE BEARING SEPARATION
1. Remove the cover from the service hole in the clutch
housing.
2. While pushing the release fork by hand in the direction
A, insert a flap-tip screwdriver between the release bearing
and the wedge collar.
Caution
Be sure to push the release fork in the direction A
before inserting a screwdriver.
3. Separate the release bearing from the wedge collar by
prying with the screwdriver (turning the screwdriver grip
90˚).
NOTE
The release fork is forced to move fully in the direction
B by the return spring as soon as it is separated from
the wedge collar.
Caution
If it is hard to turn the screwdriver (to pry off the
release bearing), remove the screwdriver once and
repeat the above procedure after pushing the release
fork fully in the direction a two to three times. Forcibly
prying can cause the release bearing to be damaged.
INSTALLATION SERVICE POINT
"AATRANSMISSION MOUNT STOPPER
INSTALLATION
Install so that the arrow on the transmission mounting stopper
faces the top of the vehicle.
MZ203827
MB991453
BA
Service hole
Release fork
Wedge collar
Release bearing
Transmission
mount bracket
Transmission
mount stopper Engine side

REAR AXLE -On-vehicle Service27B-24
Torque transfer mechanism part
1. Remove the drive shaft. (Refer to P. 27B-29.)
2. Remove the oil seal from the differential carrier.
3. Using the special tool, drive a new oil seal all the way
into position.
4. Coat the oil seal lips and the drive shaft surface in contact
with the oil seal with the specified grease.
Specified grease: Vaseline
5. Replace the drive shaft circlip with a new one and mount
the drive shaft to the differential carrier. (Refer to P.
27B-29.)
6. Check for correct wheel alignment. (Refer to GROUP
34 – On-vehicle Service.)
ACTION WHEN BATTERY RUNS OUT
When the engine is started using a booster cable where the
battery has completely run down and you attempt to start
the vehicle without waiting for the battery to recover a certain
charge, the engine can misfire and you just cannot start to
move it. In such cases, charge the battery sufficiently; or,
remove the AYC battery cable from the battery fuse assembly
to make AYC inactive before attempting to start the vehicles.
When the battery cable is removed, the ACD mode indicator
lamp lights up. After the battery has been recharged, fit the
battery cable back again and start the engine to ensure that
the ACD mode indicator lamp is off.
MD998829
MD998813 MD998812
Battery fuse assembly
Battery cable
for AYC