steering MITSUBISHI LANCER EVOLUTION 2007 Service Manual PDF

ABS <4WD> -Troubleshooting35B-14
Code No.81 Steering wheel sensor (ST-1) system (open
circuit or short circuit)Probable cause
Code No.82 Steering wheel sensor (ST-2) system (open
circuit or short circuit)
Code No.83 Steering wheel sensor (ST-N) system (open
circuit or short circuit)
These codes are output if there is a fault in the steering wheel sensor, an open circuit
or short circuit in the steering signal line, or the internal circuit in the hydraulic unit
and ABS-ECU is defective.DMalfunction of steering wheel sensor
DMalfunction of wiring harness or connector
DMalfunction of hydraulic unit and ABS-ECU
NG
Repair
Replace the hydraulic unit and ABS-
ECU. OK NG YES
Repair
NOAre the diagnosis code Nos.81, 82 and
83 output at the same time?
OKCheck the following connectors:
B-123, C-128 ,
C-147 , C-230
YES
NO
Is the ACD system diagnosis code
No.31 output at the same time?
NG
Check the trouble symptom.
(1) NG
(2) NGNG
Repair
NG
OK
Check the trouble
symptom.
Check the following connectors:
C-102, C-209, C-210, C-230
Check the harness wire, and repair if
necessary.
DBetween ignition switch and steering
wheel sensor
NG
OK
Check the trouble
symptom.
Check the following connectors:
C-08, C-230
Check the harness wire, and repair if
necessary.
DBetween steering wheel sensor and
body earth
OK
Measure at the steering wheel sensor
connector C-230.
DDisconnect the connector, and
measure at the harness side
connector.
(1) Voltage between 2 and body earth
(Ignition switch: ON)
OK:System voltage
(2) Continuity between 3 and body earth
OK:Continuity
NG
RepairOK
Check the harness wire.
DBetween ABS-ECU and steering
wheel sensor NG
Repair
NG OK
Check the trouble
symptom.
Check the following connectors:
C-133, C-228, B-109
NG
Repair
Check the harness wire.
DBetween ABS-ECU and steering
wheel sensor
OK
Replace the steering wheel sensor. NG
Time Voltage
2.7 - 4.4 V
0.8 - 2.1 V
Variations in voltage when turning the steering wheel laterally
Measure at the steering wheel sensor connector C-230.
DConnect the connector and measure by turning the steering wheel laterally in the neutral
position.
DIgnition switch: ON
(1) Voltage between 1 and body earth
(2) Voltage between 4 and body earth
(3) Voltage between 5 and body earth
OK:Refer to the figure below

ABS <4WD> -Troubleshooting35B-15
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptomsInspection procedure
No.Reference page
Communication between the MUT-IIand the whole system is not
possible.135B-16
Communication between the MUT-IIand the ABS-ECU is not possible.235B-17
When the ignition key is turned to “ON” (engine stopped), the ABS
warning lamp does not illuminate.335B-18
Even after the engine is started, the ABS warning lamp remains
illuminated.435B-18
In the inspection with MUT-II service data, the parking brake switch is not
turned ON or turn OFF.535B-19
The neutral position learning of the steering wheel sensor is not finished.635B-20
Faulty ABS operation735B-21
Caution
1. If steering movements are made when driving at high speed, or when driving on road surfaces
with low frictional resistance, or when passing over bumps, the ABS may operate even though
sudden braking is not being applied. Because of this, when getting information from the customer,
check if the problem occurred while driving under such conditions as these.
2. During ABS operation, the brake pedal may vibrate or may not be able to be depressed. Such
phenomena are due to intermittent changes in hydraulic pressure inside the brake line to prevent
the wheels from locking and is not an abnormality.

ABS <4WD> -Troubleshooting35B-20
Inspection Procedure 6
The neutral position learning of the steering wheel sensor
is not finished.
Probable cause
The diagnosis is difficult because it depends on driving condition and road surface,
if the diagnosis code displays the normal code, carry out the following check.DEquipment the odd diameter tyre
DMalfunction of suspension
DMalfunction of steering wheel sensor installation
DMalfunction of stop lamp switch system
DMalfunction of hydraulic unit and ABS-ECU
NG
NG
NG
NG
Check the harness wire, and repair if necessary.
DBetween battery and stop lamp switch
DBetween stop lamp switch and ABS-ECU
OK
Check the trouble
symptom.
OK
Check the following connectors:B-123, C-103, C-108, C-130,
C-135
OK
Check the stop lamp switch. (Refer to GROUP 35A - Brake Pedal.)
Check the stop lamp switch installation condition.
(Refer to GROUP 35A - On-vehicle Service.) NO
Repair
OKNG
RepairOKNG
RepairReplace
NG
Replace the hydraulic unit
and ABS-ECU.
NG
Check the harness wire,
and repair if necessary.
DBetween stop lamp
switch and ABS-ECURepair
Check the trouble
symptom.
NG
Check the following
connectors:
C-108, C-130
Check the trouble
symptom.
OK
Check the following
connector:B-123
YES
Measure at the ABS-ECU connector B-123.
DDisconnect the connector, and measure at the harness side
connector.
DStop lamp switch: ON
DVoltage between 19 and body earth
OK:System voltage
Does the stop lamp turn on and off normally?
YES
Repair
NO
Is the odd diameter tire equipped?
YES
Repair
NO
Is the suspension abnormal?
NO
YES
When the steering wheel position is neutral, does the steering wheel
sensor (ST-N) turn ON in the MUT-II service data?Check the steering wheel sensor and the steering wheel installation
condition.

ABS <4WD> -Troubleshooting35B-22
DATA LIST REFERENCE TABLE
The following items can be read by the MUT-IIfrom the ABS-ECU input data.
1. When the system is normal
Item No.Check itemChecking requirementsNormal value
11Front-right wheel speed sensorPerform a test runVehicle speeds
displayedonthe
12Front-left wheel speed sensor
displayedonthe
speedometer and
MUTIIareidentical13Rear-right wheel speed sensorMUT-IIareidentical.
14Rear-left wheel speed sensor
21Power supply voltageIgnition switch: ON10 - 16 V
29Parking brake switchPull the parking brake lever.ON
Release the parking brake lever.OFF
36Stop lamp switchDepress the brake pedal.ON
Release the brake pedal.OFF
37Steering wheel sensor neutral
position learningAfter driving straightly with vehicle speed more
than 10km/hON
Before driving with ignition switch ONOFF
71Lateral G sensorWhen vehicle stops2.4 - 2.6 V
When vehicle drives1.0 - 4.0 V
74Steering wheel sensor (ST-N)Ignition switch: ONSteering:
Neutral position and
position near by±
360_ON
Steering:
Except for aboveOFF
75Steering wheel sensor (ST-1)Ignition switch: ONSteering:
Turnlaterallyslowly
Display ON and OFF
alternately
76Steering wheel sensor (ST-2)
Turnlaterallyslowlyalternately
86Steering degreeIgnition switch: ON
Steering wheel sensor
tlitili
Steering: Steer by
90_to the right+90_
g
neutral position learning
is finished (service data
N37di lON)
Steering: NeutralOFF(
No. 37 displays ON)Steering: Steer by
90_to the left-90_
2. When the ABS-ECU shut off ABS operation
When the diagnosis system stops the ABS-ECU, the MUT-IIdisplay data will be unreliable.

ABS <4WD> -Troubleshooting35B-24
CHECK AT ABS-ECU
Use the following steps to remove the connector cover and
measure the terminal voltage.
1. Move the lock lever of the ABS-ECU connector as shown
in the illustration, and then disconnect the ABS-ECU
connector.
2. Push up and unlock the hooks of the ABS-ECU connector
shown in the illustration, then remove the connector cover.
TERMINAL VOLTAGE CHECK CHART
1. Measure the voltage between each terminal and earth
(terminal No.12).
2. The terminal layout is shown in the illustration.
Terminal No.Check itemChecking requirementsNormal condition
1Parking brake switch
input
Parking brake switch: ON1 V or less
input
Parking brake switch: OFFSystem voltage
2MUT-IIWhen the MUT-IIis connectedSerial communication with MUT-II
When the MUT-IIis not connected1 V or less
3ABS ON output to
4WD ECU
With ABS active (reference)(0.5 V or less)
4WD-ECU
With ABS not activeSystem voltage
4Steering wheel sensor
(ST-N) inputIgnition
switch: ONSteering wheel: Neutral
position and position
near by±360_0.8 - 2.1 V
Steering wheel: Except
for above2.7 - 4.4 V
5Diagnosis changeover
input
When the MUT-IIis connected0V
input
When the MUT-IIis not connectedApprox. 12 V
Lock lever

ABS <4WD> -Troubleshooting35B-25
Terminal No. Normal conditionChecking requirements Check item
10ABS-ECU power
supply
Ignition switch: ONSystem voltage
supply
Ignition switch: START or ACC0V
11Solenoid valve power
supplyAlwaysSystem voltage
14Lateral G sensor inputIgnition switch: ON2.4 - 2.6 V (horizontal position)
15Longitudinal G sensor
earthAlways0V
17Steering wheel sensor
(ST-2) inputIgnition
switch: ONSteering wheel: Turn
laterallyVariation in the voltage value 0.8 -
2.1 V and 2.7 - 4.4 V
18Wheel speed sensor
(front right) outputMoving forward slowly0-5V
19Stop lamp monitor
input
Ignition
switch:ON
Stop lamp switch: ONSystem voltage
inputswitch:ON
Stop lamp switch: OFF1 V or less
20Wheel speed sensor
(rear left) outputMoving forward slowly0-5V
21Wheel speed sensor
(rear right) outputMoving forward slowly0-5V
24Lateral G sensor earthAlways0V
25Longitudinal G sensor
inputIgnition switch: ON2.4 - 2.6 V (horizontal position)
26Steering wheel sensor
(ST-1) inputIgnition
switch: ONSteering wheel: Turn
laterallyVariation in the voltage value 0.8 -
2.1 V and 2.7 - 4.4 V
27ABS warning lamp
transistor outputIgnition
switch: ONWhen the lamp is
switched off1 V or less
When the lamp is
illuminated7 V or more
32Wheel speed sensor
(front left) outputMoving forward slowly0-5V
33Motor power supplyAlwaysSystem voltage

ABS <4WD> -G Sensors and Steering Wheel Sensor35B-35
G SENSORS AND STEERING WHEEL
SENSOR
REMOVAL AND INSTALLATION
Refer to GROUP 22 - Sensor, Switch and Relay.
Parking brake lever
Lateral G sensorLongitudinal G sensor
Steering wheel sensor

37A-1
STEERING
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 4.................
LUBRICANTS 4..............................
SEALANT 4..................................
SPECIAL TOOLS 4...........................
ON-VEHICLE SERVICE 7.....................
Steering Wheel Free Play Check 7..............
Steering Angle Check 7........................
Tie Rod End Ball Joint Turning Torque Check 7..
Stationary Steering Effort Check 8...............
Checking Steering Wheel Return to Centre 8.....
Drive Belt Tension Check 8.....................Power Steering Fluid Level Check 9.............
Power Steering Fluid Replacement 9.............
Power Steering System Bleeding 9..............
Oil Pump Pressure Test 10.....................
Power Steering Oil Pressure Switch Check 11....
Ball Joint Dust Cover Check 11.................
STEERING WHEEL* 12.......................
STEERING SHAFT* 14.......................
POWER STEERING GEAR BOX AND
LINKAGE* 16................................
POWER STEERING OIL PUMP 29............
POWER STEERING OIL HOSES 30...........
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from rendering
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: SRS-ECU, SRS warning lamp, air bag module, clock spring and interconnecting
wiring. Other SRS-related components (that may have to be removed/installed in connection with SRS service or maintenance) are
indicated in the table of contents by an asterisk (*).

STEERING -General Information37A-2
GENERAL INFORMATION
The system has been equipped with the MOMO
leather 3-spoke-type steering wheel with built-in
SRS airbag.
The steering column is equipped with tilt steering
mechanism.
The power steering is an integral rack and piniontype that combines the steering gear and linkage
into one light-weight and compact assembly.
The steering system uses a vane oil pump with
a fluid flow control system, so that steering effort
varies with engine speed.
ItemLancer EVOLUTION-
Steering wheelTypeMOMO 3-spoke typeg
Outside diameter mm380 ,
365
Maximum number of turns2.1
Steering columnColumn mechanismTilt steering
Power steering typeIntegral type
Oil pumpTypeVariable capacity type (vane pump)pp
Basic discharge amount cm3/rev.9.6
Relief pressure MPa8.3 - 9.0
Reservoir typeSeparate type
Pressure switchEquipped
Steering gear and linkageTypeRack and pinionggg
Stroke ratio (Rack stroke/Steering wheel
Maximum turning radius)68.61
Rack stroke mm146
Steering angleInner wheel32°gg
Outer wheel (for reference)27°
Power steering fluidSpecified lubricantsAutomatic transmission fluid DEXRON IIg
Quantity LApproximately 1.0

STEERING -General Information37A-3
CONSTRUCTION DIAGRAM
Reservoir tank
Reservoir tank

Steering gear and linkage Return hose
Suction hose
Pressure hoseSteering wheel
Steering column and shaft
Oil pump
assembly

Steering gear
and linkage Return hose
Suction hose
Pressure hoseSteering wheel
Steering column and shaft
Oil pump
assembly
Cooler tube
Cooler tube