headlamp MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

BODY CONSTRUCTION -Body ComponentsA-3
1. Headlamp support panel
2. Hood lock stay
3. Front end crossmember
4. Front end upper bar
5. Headlamp support panel side
6. Front fender shield
7. Front upper frame inner
8. Upper frame bulkhead front
9. Upper frame bulkhead
10. Upper frame bulkhead rear
11. Front sidemember inner
12. Engine mount bracket
13. Front sidemember rear
14. Front sidemember outer
15. Spring house panel
16. Dash panel
17. Dash panel silencer
18. Dash panel reinforcement
19. Upper frame to front pillar brace
20. Upper frame extension outer
21. Upper frame extension inner
22. Cowl top lower panel
23. Cowl top inner panel
24. Cowl top upper panel
25. Front deck crossmember
26. Hood inner panel
27. Hood outer panel
28. Front roof rail
29. Front roof bow
30. Roof panel
31. Rear roof bow
32. Rear roof rail
33. Seat back plate
34. Rear seat back panel
35. Rear shelf panel
36. Rear seat back brace
37. Trunk lid outer panel
38. Trunk lid inner panel
39. Trunk lid hinge
40. Quarter inner extension rear
41. Quarter corner panel42. Rear combination lamp housing
43. Side roof rail inner
44. Front pillar inner upper
45. Front pillar inner lower
46. Center pillar inner
47. Side outer panel
48. Rear wheel house inner panel
49. Quarter inner panel
50. Rear floor side brace
51. Quarter outer extension lower
52. Fuel filler door
53. Rear license plate bracket
54. Rear end panel outer
55. Rear end panel inner
56. Rear door outer panel
57. Rear door side door beam
58. Rear door inner panel
59. Front door outer panel
60. Front door side door beam
61. Front door inner panel
62. Fender panel
63. Front floor crossmember rear
64. Front floor crossmember front
65. Front floor side sill inner
66. Front floor sidemember
67. Backbone reinforcement
68. Installment panel center bracket reinforcement
69. Front floor pan
70. Front floor extension panel rear
71. Rear floor extension
72. Rear floor pan
73. Seat back plate extension
74. Jack bracket
75. Spare tire bracket
76. Towing hook reinforcement
77. Rear floor sidemember extension
78. Crossmember center support
79. Rear floor crossmember
80. Rear floor sidemember
81. Rear seat back reinforcement

BODY CONSTRUCTION -Body Construction CharacteristicsA-8
BODY CONSTRUCTION CHARACTERISTICS
FRONT BODY
Headlamp Support
1. By adopting a steel sheet with variable thickness* for the front end crossmember outer, the steel
sheet thickness on the right side of the vehicle has been increased to improve safety in collision
and body rigidity.
NOTE
*: Steel sheets with different thickness welded to formone steel sheet.
1
2 3
4 10 9
8765
1. Front end upper bar
2. Headlamp support panel
3. Hood lock stay
4. Front end crossmember inner reinforcement
5. A/C condenser bracket6. Radiator bracket
7. Front end crossmember inner
8. Front end crossmember outer
9. Shipping hook
10. Front end crossmember reinforcement

BODY CONSTRUCTION -Body Construction CharacteristicsA-9
Fender Shield
1. The cross section of the front sidemember has been increased and a steel sheet with variable thickness*
has been adopted for the front sidemember inner to increase the thickness of the cabinet side in
the aim to improve safety in collision, body rigidity, and realize lightweight.
NOTE
*: Steel sheets with different thickness welded to form one steel sheet.
12 345678
9
1112
Right side
Left side
10
10
124 5 6 7 8 9
A
11
1. Headlamp support panel side
2. Front fender shied
3. Engine mount reinforcement
4. Upper frame bulkhead front
5. Front upper frame inner
6. Upper frame bulkhead7. Upper frame bulkhead rear
8. Spring house bracket reinforcement
9. Spring house bracket
10. Spring house panel
11. Front sidemember
12. Transmission mount reinforcement outer
2. The spring house panel has been designed to be directly
installed with the cowl top lower panel, and the body
rigidity of the suspension attachment holder has been
increased to improve operational stability and quietness.
Spring
house
bracket
Spring
house panelA
Cowl top
lower panel

BODY DIMENSIONS -Type B (Actual-measurement Dimensions)
24,36
24
36
2526
272829
30,31
30
31
3233,34
33
34
35
B-13
No.Standard measurement pointHoleSize
shape mmNo.Standard measurement pointHoleSize
shape mm
24Centre of front end crossmember upper drain holeÓ-831Centre of hood hinge mounting holeÓ-9
25Centre of harness clip mounting holeÓ-7·1232Corner of roof panel-
26Centre of intercooler pipe mounting holeÓ-933Centre of front end crossmember outer positioning
holeÓ-20
27Centre of front fender mounting holeÓ- 6.634Centre of front bumper reinforcement mounting holeÓ-9
28Centre of front strut mounting holeÓ- 11.535Centre of headlamp mounting holeÓ- 6.6
29Notch of front deck (Body centre point)-36Centre of hood latch mounting holeÓ- 6.6
30Centre of front fender mounting holeÓ- 6.6

C-1
WELDED PANEL
REPLACEMENT
CONTENTS
HEADLAMP SUPPORT 3...................
FENDER SHIELD 4........................
FRONT PILLAR 7.........................
CENTER PILLAR 9........................
SIDE SILL 12..............................
QUARTER, OUTER 14.....................ROOF 17..................................
REAR END PANEL 18.....................
REAR FLOOR 19..........................
QUARTER, INNER 21......................
FRONT DOOR OUTER PANEL 23..........
REAR DOOR OUTER PANEL 24...........

WELDED PANEL REPLACEMENT -Headlamp SupportC-3
HEADLAMP SUPPORT
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
A
A
BB
B
REPAIR WELDS
(Right side)

WELDED PANEL REPLACEMENT -Fender ShieldC-4
FENDER SHIELD
SymbolOperation description
Spot welding
MIG plug welding (J: indicates two panels to be
welded
Y: indicates three panels to be welded)
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded
joints.)
A
A
F
REPAIR WELDS
NOTE
For the weld points for the headlamp support, refer to P.C-3 Headlamp Support.

SYNTHETIC-RESIN PARTS -Location of Synthetic-resin PartsE-3
No.Part numberMaterialAbbreviation of
materialHeat-resistant
temperature (_C)
1
2Outside mirror
Rear spoilerAcrylonitrile
Butadiene styreneABS80
3Roof antennaAcrylonitrile
Ethylene butadieneAES90
4HeadlampPolycarbonatePC120
5
6
7Front bumper bezel
Rear door outside handle
Front door outside handlePolycarbonate +
Acrylonitrile butadiene styrenePC + ABS125 - 135
8Splash shieldPolyethylenePE100
9
10
11
12
13
14
15
16
17
18
19
20Oil cooler duct
Instrument panel
Front pillar trim
Inside rear view mirror
Centre pillar trim
Rear pillar trim
Rear door trim
Rear end trim
Rear scuff plate
Rear console box
Front scuff plate
Cowl side trimPolypropylenePP80
21
22
23
24Front bumper extension
Front bumper face
License plate garnish
Front door trimRubber denatured polypropylenePP + E/P80
25Rear bumper faceWith talc added rubber denatured
polypropylenePP + E/P - TD
(HMPP)80 - 100
26Side sill extensionWith 20% talc added rubber dena-
tured polypropylenePP + E/P - TD20
(HMPP)11 0
27Center pillar trim lowerWith 10 % talc added polypropylenePP - TD10
(PPF)110 - 120
28
29Front deck garnish
Floor consoleWith 20 % talc added polypropylenePP - TD20
(PPF)120 - 130
30Hood inlet upper garnishPolyphenylene ether + PolyamidePPE+PA
(PA/PPO)185
31Roof drip moldingPolyvinyl chloridePVC80
NOTE
1. If the new material symbols designated by the ISO differ from the old symbols, both are given, with
the old symbols enclosed in brackets.
ISO: (International Standardization Organization)
2. A slash (/) in the material symbol indicates that two different materials compose a 2-layer construction.
A plus sign (+) indicates that the two different materials are mixed.
3. The material symbols for synthetic-resin parts are embossed on parts in hidden places.

BODY COLOUR -Body ColouringF-4
BLACK PAINT
Headlamp support
: Black (AC10657)
Door sash
Rear door Front door
: Black (AC10790)
Wheel house
: Black (AC10657)

HOW TO READ THE WIRING DIAGRAMS -How to Read Configuration DiagramsA-3
HOW TO READ CONFIGURATION DIAGRAMS
The wiring harness diagrams clearly show the connector locations and harness routings at each site
on actual vehicles.
Denotes connector No.
The same connector No. is used throughout the circuit diagrams to facilitate
connector location searches.
The first alphabetical symbol indicates the location site of the connector
and a number that follows is the unique number. Numbers are assigned to
parts in clockwise order on the diagram.
A-43
Example: A-12
Number specific to connector (serial number)
Connector location site symbol
A: Engine compartment
B: Engine and transmission
assembly
C: Dash panel
Denotes earth point.
Same earth number is used throughout circuit
diagrams to facilitate search of earth point. Refer
to SINGLE PART INSTALLATION POSITION -
EARTH MOUNTING LOCATIONS for details of
earth points.
Indicates the device to which the
connector is to be connected.
A-39 (2-B) Headlamp (LO: RH)
A-40 (1) Horn (LO)
A-41 (1) Horn (HI)
A-42 (2-B) Windshield washer motor
The number of connector pins and the
connector colour (except milk white)* are
shown for ease of retrieval.
Example: (2
-B)
Connector colour
(milk white if no colour is indicated)
Number of connector pins
*: Typical connector colours
B: Black
Y: Yellow
L: Blue
G: Green
R: Red
The markLshows the
standard mounting posi-
tion of wiring harness.
R
A-44
A-45
A-42
A-39
Denotes the colour of corrugated
tube or vinyl tube. (If not specified,
it is black.)
R: Red
Y: Yellow
Denotes a section covered by a
corrugated tube.
BR: Brown
V: Violet
O: Orange
GR: Gray
None: Milk whiteD: Floor and roof
E: Door
F: Luggage compartment