radiator MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

BODY CONSTRUCTION -Body Construction CharacteristicsA-8
BODY CONSTRUCTION CHARACTERISTICS
FRONT BODY
Headlamp Support
1. By adopting a steel sheet with variable thickness* for the front end crossmember outer, the steel
sheet thickness on the right side of the vehicle has been increased to improve safety in collision
and body rigidity.
NOTE
*: Steel sheets with different thickness welded to formone steel sheet.
1
2 3
4 10 9
8765
1. Front end upper bar
2. Headlamp support panel
3. Hood lock stay
4. Front end crossmember inner reinforcement
5. A/C condenser bracket6. Radiator bracket
7. Front end crossmember inner
8. Front end crossmember outer
9. Shipping hook
10. Front end crossmember reinforcement

WIRING HARNESS CONFIGURATION DIAGRAMS
Connector
symbol
A
A-01
A-37
A-36
A-48
A-40
A-31
A-28A-47A-46A-45
1
Connector colour code
B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white
B-6
ENGINE COMPARTMENT
L.H. drive vehicles
A-01 (2-GR) Side turn signal lamp (RH)
A-02 (2-GR) Side turn signal lamp (LH)
A-03 (2-B) Wheel speed sensor (Front: LH)
A-04X (4) Spare connector (for front fog lamp relay)
A-05X (4) Horn relay
A-06X (4) Condenser fan relay (LO)
A-07X (4) Condenser fan relay (HI)
A-08X (4) No connectionA-09X (4) Radiator fan relay
A-10X (11) Front-ECU
A-11X (11) Front-ECU
A-12 (2-B) Front wiring harness (LH) and control
wiring harness combination
A-13 (8-B) Front wiring harness (LH) and control
wiring harness combination
A-16 (2-B) Headlamp (HI: LH)

WIRING HARNESS CONFIGURATION DIAGRAMS
Connector
symbol
A
A-01
A-37
A-36
A-34
A-48
A-40
A-31
A-28
A-47A-46A-45
Connector colour code
B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white
1
B-8
ENGINE COMPARTMENT
R.H. drive vehicles
A-01 (2-GR) Side turn signal lamp (RH)
A-02 (2-GR) Side turn signal lamp (LH)
A-03 (2-B) Wheel speed sensor (Front: LH)
A-04X (4) Spare connector (for front fog lamp relay)
A-05X (4) Horn relay
A-06X (4) Condenser fan relay (LO)
A-07X (4) Condenser fan relay (HI)
A-08X (4) No connectionA-09X (4) Radiator fan relay
A-10X (11) Front-ECU
A-11X (11) Front-ECU
A-12 (2-B) Front wiring harness (LH) and control
wiring harness combination
A-16 (2-B) Headlamp (HI: LH)
A-21 (3-GR) Fan controller

SINGLE PART INSTALLATION POSITION -Relay
A
Electric
pump relay
Hydraulic unit
Fuel pump
relay 3
B
Electric pump relay
Fuel pump
relay 3
C
Ignition coil relay
Radiator fan relay
A/C compressor relay
Engine control relay
Condenser fan relay (HI)
Condenser fan relay (LO)
Horn relay
B-40
SINGLE PART INSTALLATION POSITION
RELAY
NameSymbolNameSymbol
A/C compressor relayCFuel pump relay 2D
Blower relayDFuel pump relay 3L.H. drive vehiclesA
Condenser fan relay (HI)CR.H. drive vehiclesB
Condenser fan relay (LO)CHorn relayC
Defogger relayDIgnition coil relay C
Electric pump relay

L.H. drive vehiclesAIntercooler water spray relayD
R.H. drive vehiclesBPower window relayD
Engine control relayCRadiator fan relayC
Fuel pump relay 1DRear fog lamp relayD
ABCD

CIRCUIT DIAGRAMSB-73
CENTRALIZED RELAY (relay box in engine compartment)
Connector
No.NameConnector
No.Name
A-04XSpare connector (for front fog lamp relay)B-05XEngine speed detection connector
A-05XHorn relayB-06X-
A-06XCondenser fan relay (LO)B-07X-
A-07XCondenser fan relay (HI)B-08X-
A-08X-B-09XIgnition control relay
A-09XRadiator fan relayB-10X-
A-10XFront-ECUB-11XEngine control relay
A-11XFront-ECUB-12XA/C compressor relay
Front of vehicle
Front of
vehicle
A-04X A-05X A-06X A-07X A-08X
A-09XA-10X
A-11X
B-05XB-06X B-07X B-08X B-09X B-10X B-11X B-12X

INDEX - In order of connector No.C-1
INDEX
In order of connector No.
Connector
No.Parts nameCircuit diagram pageWiring diagram
page
AA-01Side turn signal lamp (RH)B-135,139B-6,8
A-02Side turn signal lamp (LH)B-134,138B-6,8
A-03Wheel speed sensor (Front:LH)B-203,211,217,225,233,243B-6,8
A-04XSpare connector (for front fog lamp
relay)B-73,258B-6,8
A-05XHorn relayB-73,146B-6,8
A-06XCondenser fan relay (LO)B-73,177,183B-6,8
A-07XCondenser fan relay (HI)B-73,177,183B-6,8
A-08XNo connectionB-73B-6,8
A-09XRadiator fan relayB-73,102,176,182B-6,8
A-10XFront-ECUB-73,75,103,104,106,107,110,111,
114,115,124,127,130,131,132,133,
136,140,187,191, 258B-6,8
A-11XFront-ECUB-73,104,106,107,111,115,124,127,
131,133, 136,140,186,187,190,191B-6,8
A-12Front wiring harness (LH) and control
wiring harness combination B-198,206B-6,8
A-13Front wiring harness (LH) and control
wiring harness combination B-86,90,102,176,178,186,252B-6
A-16Headlamp (HI:LH)B-103,106B-6,8
A-21Fan controllerB-102,176,182B-7,8
A-23Horn (HI)B-146B-7,8
A-25Horn (LO)B-146B-7,9
A-28Headlamp (HI:RH)B-103,106B-7,9
A-31Spare connector (for front fog lamp)B-258B-7,9
A-34No connection-B-9
A-36Dual pressure switchB-178,184B-7,9
A-37Wheel speed sensor (Front:RH)B-203,211,217,225,233,243B-7,9
A-39Front combination lamp (LH)B-103,106,110,114,130,132,134,138B-7,9
A-40Front combination lamp (RH)B-103,106,111,114,130,132,135,139B-7,9
A-43Front wiring harness (LH) and control
wiring harness combination B-82,84,177,178,203,217,233B-7
A-44Intercooler water spray motorB-256B-7,9

INDEX - In order of parts nameC-19
Wiring diagram
page Circuit diagram page Connector
No. Parts name
PPurge control solenoid valveB-23B-91,99B-11,15
RRadiator fan relayA-09XB-73,102,176,182B-6,8
Rear combination lamp (LH)F-16B-110,114,126,134,138,143,144,145B-38,39
Rear combination lamp (RH)F-09B-111,115,129,134,138,142,144,145B-38,39
Rear fog lamp relayC-219B-54,55,126,129B-23,29
Rear room lampD-05B-118,122B-30,32
Remote controlled mirror (LH)E-02B-192,193B-34,36
Remote controlled mirror (RH)E-13B-192,193B-34,36
Remote controlled mirror switchC-138B-192,193B-21,27
ResistorB-138B-89,97B-13,17
ResistorC-16B-174,180B-18,24
Roof antennaC-141B-196B-21,27
Roof wiring harness (RH) and J/B
combinationC-218B-54,55,118,119,122,123B-23,29
Room lampD-03B-118,122B-30,32
SSeat belt pretensioner (LH)D-28B-249,251B-31,33
Seat belt pretensioner (RH)D-26B-249,251B-31,33
Secondary air control solenoid valveB-142B-91,99B-13,17
Side turn signal lamp (LH)A-02B-134,138B-6,8
Side turn signal lamp (RH)A-01B-135,139B-6,8
Spare connector (for front fog lamp
relay)A-04XB-73,258B-6,8
Spare connector (for front fog lamp
switch)C-101B-258B-20,26
Spare connector (for front fog lamp)A-31B-258B-7,9
Spare connector (for radio)C-104B-196,197B-20,26
Spare connector speaker (LH)>E-04B-196B-34,36
Spare connector speaker (RH)>E-21B-196B-35,37
Spare connector (LH)>F-01B-197B-38,39
Spare connector (RH)>F-08B-197B-38,39
SRS-ECUC-21B-248,249,250,251B-18,24

ENGINE -Camshaft and Camshaft Oil Seal11A-17
2
3 45
67 8
9
1012
11
11±1 N·m
8.8±1.0 N·m3.5±0.5 N·m
5.0±1.0 N·m
13
3.0±0.5 N·m
1
11±1 N·m
Removal steps
1. Accelerator cable connection

2. Center cover
DIgnition coil
(Refer to Group 16 - Ignition System.)
3. Crank angle sensor connector
4. Oxygen sensor connector
5. Control wiring harness connection6. Camshaft position sensor connector
7. Breather hose
8. PCV hose
"KA9. Rocker cover
"JA10. Camshaft end seal
11. Spark plug hole gasket
"IA12. Rocker cover gasket
AA""HA13. Radiator upper hose connection

ENGINE -Camshaft and Camshaft Oil Seal11A-20
REMOVAL SERVICE POINTS
AA"RADIATOR UPPER HOSE DISCONNECTION
Indicate the mating marks on the radiator upper hose and
the hose clamp for release.
AB"CAMSHAFT SPROCKET REMOVAL
Hold the hexagon part of the camshaft with a wrench and
loosen the mounting bolt, then remove the camshaft sprocket.
INSTALLATION SERVICE POINTS
"AALASH ADJUSTER INSTALLATION
Caution
When the lash adjuster is reused, always install it after
cleaning and inspecting.
(Refer to GROUP 11B - Rocker Arms and Camshaft.)
"BAEXHAUST CAMSHAFT/INTAKE CAMSHAFT
INSTALLATION
1. Remove sealant remained on the cylinder head.
2. Apply engine oil to the cam and the journal of the camshaft.
3. Install the camshaft to the cylinder head.
Caution
Do not install wrong camshaft at the side of intake
or exhaust.
The exhaust camshaft has a slit at the rear surface.
"CACAMSHAFT BEARING CAP NO.4/CAMSHAFT
BEARING CAP NO.3/CAMSHAFT BEARING CAP
NO.5/CAMSHAFT BEARING CAP NO.2/
CAMSHAFT BEARING CAP REAR/CAMSHAFT
BEARING CAP FRONT INSTALLATION
1. Set the dowel pin of the camshaft to the position as shown
in the illustration.
Engine Front
Exhaust
camshaft
Slit
Dowel PinApproximately 3_
Intake SideExhaust Side

ENGINE -Camshaft and Camshaft Oil Seal11A-22
"FACAMSHAFT POSITION SENSOR SUPPORT
INSTALLATION
1. Remove sealant remained on the camshaft position
sensor support.
2. Apply sealant to the flange of the camshaft position sensor
support and install to the cylinder head.
Specified sealant:
MITSUBISHI GENUINE PART MD970389 or
equivalent
3. Tighten the camshaft position sensor support mounting
bolt to the specified torque.
Tightening Torque: 14±1 N·m
"GACAMSHAFT POSITION SENSING CYLINDER
INSTALLATION
1. Set the dowel pin of the exhaust camshaft to the position
(No.1cylinder at compression TDC) as shown in the
illustration.
NOTE
Use the force of the exhaust valve spring to rotate
counterclockwise.
2. Install the vane (small) of the camshaft position sensing
cylinder at an angle of approximately 45 degrees to the
position of the dowel pin of the exhaust camshaft.
3. Tighten the camshaft position sensing cylinder mounting
bolt to the specified torque.
Tightening Torque: 22±4 N·m
"HARADIATOR UPPER HOSE CONNECTION
1. Insert the radiator upper hose to the convex part of the
water outlet fitting.
2. Make the mating marks on the upper hose and the hose
clamp for installation.
"IAROCKER COVER GASKET INSTALLATION
1. Remove sealant remained on the rocker cover.
2. Apply sealant to the positions (4 areas) of the lower side of
the rocker cover as shown in the illustration.
Specified sealant:
MITSUBISHI GENUINE PART MD970389 or
equivalent
3. Install the rocker cover gasket to the rocker cover.
ø3 mm
Dowel Pin
Vane (small)
Approximately 45_
Vane (large)