battery MITSUBISHI LANCER EVOLUTION 2015 10.G Service Manual

Engine overheating 8-4 For emergencies
8
If you drive your vehicle with a low battery charge, after the engine has been started byusing jumper cables, the engine may misfire. This can cause the anti-lock braking system warning light to blink on and off. This is onlydue to the low battery voltage. It is not a problem with the brake system. If this hap- pens, fully charge the battery and ensure thecharging system is operating properly.
N00836500033
When the engine is overheating, the informa-tion screen in the multi-information display will be interrupted and the engine coolant temperature warning display will appear. Also “ ” will blink. If this happens:
1. Stop the vehicle in a safe place. Turn on the hazard warning flashers. 2. With the engine still running, carefully raise the engine hood to vent the enginecompartment. 3. Check that the cooling fans is running. If the fan is not turning, stop the engineimmediately and contact an authorized Mitsubishi Motors dealer or a repair facil- ity of your choice for assistance. 4. If you see steam or spray coming from under the hood, turn off the engine.5. If you do not see steam or spray coming from under the hood, leave the engine on until the bar graph for the engine coolanttemperature warning display on the multi- information display goes down. When it is in the middle of the normal zone, youcan start driving again. If the bar graph stays in the red zone, turn off the engine.
6. When you do not see any more steam or spray, open the hood. Look for obvious leaks, such as a split radiator hose. Be careful as components will be hot. Anyleak source must be repaired. 7. If there is no obvious leak source, check the coolant level in the reserve tank. Ifthere is none, or if it is too low, slowly add coolant. 8. If the reserve tank needs coolant, you willprobably also need to add coolant to the radiator. Do not loosen or remove the radiator cap until the engine has cooleddown.
 This vehicle is equipped with a mainte- nance-free battery located in the trunk. To assure proper battery installation and venting of flammable gases, the battery must be serviced and/or replaced by anauthorized Mitsubishi dealer only.
As your vehicle has anti-lock brakes Engine overheating
WA R N I N G
WA R N I N G To avoid personal injury, keep hands, hair, jewelry and clothes away from the cooling fans. The cooling fans can start at any time.
WA R N I N G Before raising the engine hood, check to see if there is steam or spray coming from under the hood. Steam or spray coming from an overheated engine could seriously scald you.Do not open the hood until there is no steam or spray.
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9
Vehicle care and maintenanceService precautions .........
.................................................................9-2
Catalytic converter
.................................................
..........................9-2
Engine hood ..............................
.......................................................9-3
View of the engine comp
artment .....................................................9-5
Engine oil and oil filt
er ................................
....................................9-5
Engine coolant ................
.................................................................9-7
Air cleaner filter ....
.................................................
..........................9-8
Manual transaxle oil (if so
equipped) ...............................................9-9
Twin Clutch Sportronic shift transmission (Twin Clutch SST) fluid (i
f so equipped) ....................................9-9
Transfer oil ......................
.................................................................9-9
Rear axle oil ....................
.................................................................9-9
AWC control fluid ..........
.................................................................9-9
Washer fluid ....................
...............................................................9-10
Brake fluid/Clutch fluid (if
so equipped)........................................9-10
Power steering fluid
...............................................
........................ 9-11
Battery .......................................
..................................................... 9-11
Tires ..........................................
.....................................................9-12
Clutch pedal free play (if so equipped)...........................................9-19Brake pedal free play
.............................................
........................9-19
Parking brake lever stroke .............................................................9-19 Parking brake break-in
...........................................
........................9-20
Wiper blades ...................
...............................................................9-20
Emission-control system maintenance ..........................................9-20 General maintenance
.............................................
........................9-21
For cold and snowy weat
her ..........................................................9-23
Fusible links ....................
...............................................................9-23
Fuses .........................................
.....................................................9-23
Replacement of light bul
bs ...................................
......................... 9-28
Vehicle care precautions
.......................................
......................... 9-40
Cleaning the inside of you
r vehicle ............................................... 9-40
Cleaning the outside of your
vehicle ............................................. 9-41
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Service precautions 9-2 Vehicle care and maintenance
9
N00937301397
Taking regular care of your vehicle will pre- serve its value and appearance as long as pos-sible. You can do some of the maintenance work yourself, and the rest should only be per- formed by an authorized Mitsubishi Motorsdealer or a repair facility of your choice.If you discover a malfunction or other prob- lem, have it corrected by an authorized Mit- subishi Motors dealer or a repair facility ofyour choice. This section describes the maintenance inspections that you can do yourself, if you sodesire. Follow the instructions and precau- tions for each procedure.
Have you purchased the Mitsubishi Motors Diamond Care Protection Plan? The Plan supplements your new vehicle warranties. See your authorized Mitsubishi Motors dealerfor details.
N00937400418
The catalytic converter requires you to useunleaded fuel only. Leaded gasoline will destroy the emission-control effectiveness of the converter. Normally, the catalytic converter does not require maintenance. However, it is important to keep the engine properly tuned for the con- verter to continue to work properly.
Service precautions
WA R N I N G When checking or servicing the inside of the engine compartment, be sure theengine is stopped and has had a chance to cool down.  If you need to work in the engine compart- ment with the engine running, be espe-cially careful that your clothing, hair, etc. does not get caught in
the fan, drive belts,
or other moving parts.
 The fan can turn on automatically even if the engine is not running. Turn the igni- tion switch to the “LOCK” position to be safe while you work in the engine com- partment. Do not smoke or allow open flames around fuel or the battery. The fumes are flamma-ble.  Be extremely careful when working around the battery. It contains poisonous and corrosive sulfuric acid.  Do not get under your vehicle while it is on a jack. Always use properly rated automotivejack stands.  Handling your vehicle’s parts and materi- als in the wrong way can injure you. Ask an authorized Mitsubishi Motors dealer or a repair facility of your choice if youhave questions. WA R N I N G
Catalytic converter
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Engine hood
Vehicle care and maintenance 9-3
9
To reduce the possibility of catalytic con- verter damage:  Use UNLEADED GASOLINE ONLY of the type of recommended in “Fuel selec- tion”.  Do not drive with an extremely low fuel level. Running out of gas could damage the catalytic converter.  Do not try to start the engine by pushing or towing the vehicle. If the battery is weak or run down, use jumper cables to properly start the engine.
 Do not idle the engine with any spark plug wires disconnected or removed, such as when performing diagnostic tests.  Do not idle the engine for a long time if it is idling roughly or otherwise obviously malfunctioning.  To prevent the catalytic converter from being damaged from unburned gas, do not race the engine when turning off the igni- tion switch.  Stop driving the vehicle if you think the performance is noticeably low, or the engine has a malfunction. If you are not able to stop driving immediately, slowdown and drive for only a short time. Have an inspection made by an authorized Mitsubishi Motors dealer or a repair facil-ity of your choice as soon as possible.  In unusual situations involving major engine problems, a burning odor mayindicate severe and abnormal catalytic converter overheating. If this occurs, stop in a safe place, shut the engine off and letthe vehicle cool. Once the engine is cool, immediately take your vehicle to an authorized Mitsubishi Motors dealer or arepair facility of your choice for service.
N00937500510
Use the engine hood release lever (locatedunder the instrument panel near the driver’sdoor) to unlock the engine hood.
CAUTION Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. If the engine malfunctions or mis- fires, or if your vehicle performance suffers, have it serviced promptly. Running yourvehicle when it is overheated may result in damage to the converter and vehicle.WA R N I N G Do not park or run your vehicle in areas where combustible materials such as dry grass or leaves can come in contact with a hot exhaust, since a fire could occur. Do not put undercoat paint on the cata- lytic converter.
Engine hood
CAUTION To avoid the risk of being burned, do not touch the air outlets (A) and air scoop (B) on the engine hood when the engine compart- ment is hot (when the engine is running orimmediately after the vehicle has been driven).
To open
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Power steering fluid
Vehicle care and maintenance 9-11
9
Use brake fluid conforming to DOT 3 or DOT 4. The reservoir cap must be tightlysealed to keep dirt and water out.
N00939000391
Check the fluid level in the reservoir while the engine is idling. Check to make certain that the power steeringfluid level is always between the “MAX” and “MIN” level markings on the fluid reservoir and refill the fluid, if necessary.
N00939100725
The vehicle battery is installed in the trunkbehind a panel. The condition of the battery is very important for quick starting and to keep the vehicle’selectrical system working properly. Be sure to have an authorized Mitsubishi Motors dealer check the battery.
The battery is weaker in cold temperatures. This has to do with its chemical and physical properties and is why a very cold battery,especially one with a low charge, will have a hard time starting your vehicle. It is recommended that you have your batteryand charging system checked by an autho- rized Mitsubishi Motors dealer before the
Fluid type

CAUTION Do not let any petroleum-based fluid touch, mix with, or get into
the brake fluid. This
will damage the seals. Be careful when handling brake fluid. It can damage painted surfaces. Use only the listed brake fluid. Different brands of brake fluid have different addi-tives, and these can cause a chemical reac- tion. Do not mix brands of brake fluid. Keep the reservoir tank cap closed to keep the brake fluid from evaporating.
Power steering fluid To check the fluid level
Fluid type Lubricant
Mitsubishi Motors Genuine
Power Steering Fluid
Battery
WA R N I N G Be sure to have an authorized Mitsubishi Motors dealer charge the battery. Do not charge the battery yourself, as it shouldonly be charged after first being removed from the vehicle. In addition, never remove the batterylabel, upper cover, exhaust tube, or pipe. Flammable gases may leak and explode.
During cold weather
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Tires 9-12 Vehicle care and maintenance
9
start of cold weather.
If necessary, have it
replaced. To disconnect the battery cable, stop the engine. Disconnect the negative (-) terminal first, then the positive (+) terminal. To recon- nect the battery, first connect the positive (+)terminal and then the negative (-) terminal,before starting the vehicle.
N00939201576
It is important to familiarize yourself with the following terms:  Cold tire pressure: • The measured pressure after the vehiclehas been parked for at least three hours, or • The measured pressure when the vehicleis driven less than 1 mile (1.6 km) after having been parked for three hours.
 Maximum inflation pressure: the maxi- mum permissible cold tire inflation pres- sure for this tire.
Disconnection and connection
WA R N I N G Never disconnect the battery while the engine is running, or you could damage the vehicle’s electrical parts.  Never short-circuit the battery. This could cause it to overheat and be damaged.  Keep sparks, cigarettes, and flames away from the battery because the battery could explode.  Electrolyte (battery acid) is made of corro- sive diluted sulfuric acid. If it spills onnearby parts, it can crack, stain, or dis- color them. And if gets on your skin or in your eyes, it can cause burns or blindness. Please observe the following handling instructions:
• If electrolyte gets on plastic parts or other nearby parts, wipe it off with a soft cloth or chamois soaked in a solution of water and neutral detergent then imme- diately rinse the affected parts withplenty of water.• If electrolyte gets on your hands orclothes, rinse thoroughly with water. If electrolyte gets in your eyes, flush them with water immediately and get immedi-ate medical attention.
 Always wear protective clothing and gog- gles when working with the battery, or have a skilled automobile technician do it.  This vehicle is equipped with a mainte- nance-free battery located in the trunk. To assure proper battery installation andventing of flammable gases, the battery must be serviced and/or replaced by an authorized Mitsubishi Motors dealer only. In order to prevent a short circuit, be sure to disconnect the negative (-) terminalfirst, and reconnect it last.  Battery terminals and related accessories contain lead and lead compounds. Wash hands after handling. WA R N I N G
Tires
WA R N I N G Driving with tires that are worn, damaged or improperly inflated is dangerous. These type tire conditions will adversely affect vehicle performance.These type tire conditions can also cause a tread separation or blowout which may result in an accident causing seriousinjury or death. Tires, including spare tire, degrade over time with age even when they are not being used. It is recommended that tires over 6 years generally be replaced even ifdamage is not obvious.
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General maintenance
Vehicle care and maintenance 9-21
9
N00940900244
Spark plugs must fire properly for good engine performance and emission-control.Do not reuse them by cleaning or regapping. Change them at the mileage listed in the “WARRANTY AND MAINTENANCEMANUAL”.
N00941000053
Check the hose surfaces for any heat andmechanical damage, hard and brittle rubber,cracking, tears, cuts and abrasions. Pay spe- cial attention to the hoses closest to high heat sources such as the exhaust manifold. Checkall the hose connections, such as clamps and couplings, to make sure
they are secure and
that there are no leaks. If you see any wear ordamage, replace the hoses immediately.
N00950100050
Have the valve clearance checked at anauthorized Mitsubishi Motors dealer at themileage specified in the “WARRANTY AND MAINTENANCE MANUAL”. If the engine sounds abnormally loud, haveadjustments made by an authorized Mitsubishi Motors dealer.
N00941300085
Check these regularly for damage or leaks in the fuel lines and connections. Check the fuel tank filler cap for damage or looseness. Pay special attention to the fuel lines closest to
high heat sources such as the exhaust mani- fold.
N00941400116
If the fuel-vapor vent line is clogged or dam- aged, the fuel-vapor mixture will escape, pol- luting the air.Have the system checked at an authorized Mitsubishi Motors dealer at the mileage spec- ified in the “WARRANTY AND MAINTE-NANCE MANUAL”.
N00941500159
The next pages list the maintenance servicerecommended by Mitsubishi Motors Corpo- ration. In addition to the general maintenance that needs to be performed at the times listed,
NOTE
 To meet government regulations and pro- mote cleaner air, your vehicle is equipped with an onboard diagnostic system (OBD). The engine electronic control module that controls OBD functions stores various data(especially about the exhaust emissions). This data will be erased if the battery cable is disconnected, which could make a rapiddiagnosis difficult. Do not disconnect the battery cable when the engine malfunction indicator (“SERVICE ENGINE SOON” or“Check engine light”) is on.
Spark plugs
NOTE
 Use the spark plugs listed under “Engine specifications” on page 11-4 or plugs that are exactly the same. Other plugs could causeengine damage, performance problems or radio noise.
Fuel hoses Intake valve clearance Fuel system (tank, pipe line and connection, and fuel tank filler cap)
WA R N I N G If you see a fuel leak or if you smell fuel, do not run the engine. Any spark (includ- ing from the ignition), flame or smokingmaterial could cause an explosion or fire. Call an authorized Mitsubishi Motors dealer or a repair facility of your choicefor assistance.
Evaporative emission control system (except evaporative emission canister) General maintenance
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Cleaning the outside of your vehicle 9-44 Vehicle care and maintenance
9
N00946400010
To prevent spots and corrosion of chrome parts, wash with water, dry thoroughly, and apply a nonabrasive automotive wax. If the chrome is severely damaged or pitted, use acommercially available chrome polish.
N00946500109
1. Remove dirt using a wet sponge.2. Use a mild detergent on any dirt that can- not be removed easily with water. Rinse off the detergent after washing thewheel. 3. Dry the wheel thoroug
hly using a chamois
leather or a soft cloth.
N00946600012
The window glass can usually be cleanedusing only a sponge and water. Glass cleanercan be used to remove
wax, oil, grease, dead
insects, etc. After washing the glass, wipe it dry with a clean, dry, soft cloth.
N00946700084
Use a soft cloth and glass cleaner to removegrease, dead insects, etc., from the wiperblades. Replace the wiper blades when they no longer clean the windshield properly.
N00946800072
Clean the inside of the sunroof with a soft cloth. Hard deposits should be wiped away with a cloth dipped in warm, neutral deter-gent solution. Wipe away the solution with a sponge dipped in fresh water.
N00947000042
Never spray or splash water on the electricalcomponents in the engine compartment, as this may cause damage.Do not allow any nearby parts (such as plastic parts) come into contact with sulphuric acid (battery electrolyte), which may crack, stain,or discolour them. If this occurs, wipe the parts with a soft cloth saturated with a mild detergent and watersolution. Then immediately rinse the affected parts with plenty of water.
 Do not use wax containing compounds (pol- ishing powder) which may damage the plas- tic surface.  Do not let the plastic parts get soiled with gasoline, oil, brake fluids, engine oils, greases, paint thinner, and sulfuric acid (bat- tery electrolyte). These fluids, etc., maycrack, stain or discolor the plastic parts. If any of these get on the plastic parts, wipe them up with a soft cloth or chamois and amild solution of soap and water. Then rinse them immediately with water.
Chrome parts Aluminum wheels
CAUTION
CAUTION Do not use a brush or other hard implement on the wheels. Doing so could scratch the wheels. Do not use any cleaner that contains an abra- sive substance or is acidic or alkaline. Doing so could cause the coating on the wheels to peel or become discolored or stained. Do not directly apply hot water using a steam cleaner or by any other means. Contact with seawater or road salt used for de-icing can cause corrosion. Rinse off suchsubstances as soon as possible.
Window glass Wiper blades
Cleaning the sunroof
(if so
equipped)
NOTE
 The surface treatment on the inside of the glass may be removed if a hard cloth or organic solvent is used.
Engine compartment
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11
SpecificationsVehicle labeling ....
.................................................
........................ 11-2
Vehicle dimensions
................................................
........................ 11-3
Vehicle weights ...............
............................................................... 11-4
Engine specifications
.............................................
........................ 11-4
Battery .......................................
..................................................... 11-5
Tires and wheels .............
............................................................... 11-5
Refill capacities ..............
............................................................... 11-5
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Battery
Specifications 11-5
11
N01147800212
Battery is a 12 volt type.
N01147900633
PCD: Pitch Circle Diameter (installation holes)
N01148002114
Battery
S65D26L
NOTE
 This is a Valve Regulated Lead Acid type battery, which is a special type of sealed bat- tery.
Tires and wheels Tire 245/40R18 93YWheel
Size 18 x 8 1/2JJPCD 4.5 in (114.3 mm)Offset 1.50 in (38 mm)
NOTE
 This tire satisfies vehicle loading conditions described in this owner’s manual.
Refill capacities
Item
Capacity
Lubricants
Fuel (approximate) 14.5 gal (55.0 L) Refer
to “Fuel selection” on page 3-2.
Engine oil
Oil pan 5.0 qt (4.8 L) Engine oils displaying the ILSAC certification mark
(“starburst” symbol) on the container.If these oils are not available,
an API classification SN or
higher can be used.
Oil filter .32 qt (0.3 L)Oil cooler .53 qt (0.5 L)
Power steering As required Mitsubishi
Motors Genuine Power Steering Fluid
Twin Clutch SST
8.0 qt (7.6 L) {Include .53 qt
(0.5 L) in oil cooler}
Refer to “Twin Clutch Sportronic shift transmission (Twin Clutch SST) fluid” on page 9-9.
Manual transaxle 2.6 qt (2.5 L)
Mitsubishi Motors Genuine NEW MULTI GEAR OIL API classification GL-3, SAE 75W-80
Transfer oil .85 qt (0.8 L) Mitsubishi Motors Genuine LSD gear oilAWC Control fluid
1.57 qt (1.0 L) {Includes hydrau-
lic piping}
MITSUBISHI MOTORS Genuine ATF SP III
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