check engine MITSUBISHI LANCER EVOLUTION IX 2005 Owner's Guide

13A-15MPI – TROUBLESHOOTING
Continued from previous page
Measurements taken at B-08 AFS
connector
•Only connect the test harness
(MB991709) to terminals
No.1, No.2 and No.5 of the
connector and measure at the
pick up harness component.
•Ignition switch: ON
(1) Voltage across earth at 1
OK:4.9~5.1V
(2) Voltage across earth at 2
OK:altitude 0m 3.8~4.2V
altitude 600m 3.5~3.9V
altitude 1200m 3.3~3.7V
altitude 1800m 3.0~3.4V
*: Refer to the 03-1 Service Manual for the Lancer Evolution VIII (No.1036K07)
Replace the AFS
Check connectorC-50
Replace the engine ECU
Inspect the harness between AFS
and engine ECU, repair if
necessary
•Check if the output wire is cut or
damaged
Temporary malfunction (Refer to
Section 00: Dealing with
temporary malfunctions)
Check connectorsC-49 & C-50
Inspect the harness between AFS
and engine ECU
•Check if the output wire has
short circuited or is damaged
Inspect the harness between AFS
and engine ECU, repair if
necessary
•Check if the power supply wire
is damaged
MUT-II/III Service data
•No.25: atmospheric sensor
(Ref: P13A-83) *
Measurement at the C-50 engine
ECU connector
•Measurement of the terminal
voltage of the engine ECU
•Ignition switch: ON
•Voltage across earth at 51
OK:altitude 0m 3.8~4.2V
altitude 600m 3.5~3.9V
altitude 1200m 3.3~3.7V
altitude 1800m 3.0~3.4V
Check connectorC-50
Check connectorC-50
OK
OK
OK
OK
OK
NG
(1) NG
(2) NG
NG
NG
OK
NG
NG
NG
OK
OK
OK
NG
Repair
Repair
Repair
Repair
Repair

13A-16MPI – TROUBLESHOOTING
Check the purge control solenoid valve (Refer to Section
17: Checking the exhaust gas purification system)
MUT-II/III Service data
•No.11 O
2sensor (Ref: P13A-83)*
Refer to the diagnosis code classification table (P13A-6)MUT-II/III diagnosis code
•Is the diagnosis code displayed?
Check the timing of ignition (Ref Section 11, Engine
tuning)
Check the sound made by the injector (using a
soundscope)
Check the crank angle sensor and the fitting of the timing
belt cover
If there is abnormality in the exhaust gases and code
Nos. P0201~P0204 are recorded, check the injector
system
If abnormal sensor data is recorded, carry out inspections
for each diagnosis code in order (Ref: P13A-6)
Replace the purge control solenoid valve
Code No.P0130: O
2sensor system inspection (Ref:
P13A-16)*
Go on to next page.
MUT-II/III Service data
•No.13: Intake air temperature sensor
•No.14: TPS
•No.21: Water temperature sensor
•No.25: Atmospheric pressure sensor
•No.95: MAP sensor
(Ref: P13A-24)

Proceed to OK if all service data levels are normal.
Proceed via NG even if only one of the service data
levels is abnormal.
*: Refer to the 03-1 Service Manual for the Lancer Evolution VIII (No.1036K07)
NO
OK
OK
OK
OK
OK
YES
NG
NG
NG
NG
Inspection procedureFault to be checkedReference page
11
Engine seems hesitant
13A-16Acceleration malfunction
Engine seems to stumble
Engine has a power surge
15Mis-timed ignition13A-18
35Inter-cooler water spray circuit system13A-19
37No.2 waste gate solenoid valve system13A-21
38Air temperature sensor system13A-22
Engine seems hesitant, acceleration malfunction, engine
seems to stumble, engine has a power surgeProbable causes of the malfunction
Probable causes of the malfunction are noted in the right hand
column.•Malfunction of the air/fuel mixing control system
•Malfunction of the ignition system
•Malfunction of the fuel system
•Malfunction of the intake system
•Malfunction of the exhaust gas purification system
•Failure of compression pressure
•Malfunction of the turbocharger system
5. Inspection procedure for each type of fault
Inspection procedure 11
4. Checklist of faults

13A-17MPI – TROUBLESHOOTING
*: Refer to the 01-1 Service Manual for the Lancer Evolution VIII (No.1036K02)
*: Refer to the 03-1 Service Manual for the Lancer Evolution VIII (No.1036K07)
Repair
Repair
Repair
Repair
Repair
Repair
Continued from previous page
Replace the spark plug wire
Replace the spark plug
Replace the ignition coil
Inspection procedure 33: Inspection of the No.1 waste
gate solenoid valve (Ref: P13A-78) *2
Inspection procedure 37: Inspection of the No.2 waste
gate solenoid valve (Ref: P13A-21)
Inspection procedure 31: Inspection of the fuel control
solenoid valve (Ref: P13A-76) *2
Inspection procedure 38: Inspection of the air
temperature sensor (Ref: P13A-22)
Check the spark plug wire (Ref: Section 16: Ignition
apparatus)
Check the spark plug (Ref: Section 16: Ignition
apparatus)
Check connectors B-123 & B-119
Check the ignition coil (Ref: Section 16: Ignition
Apparatus)
Inspect the harness and the connectors between each
cylinder’s ignition coil and the body earth, and between
the engine ECU and the ignition coil. Check for cut or
short circuited wires, or other damage.
MUT-II/III Actuator test
•No.12: Waste gate solenoid valve (Ref: P13A-87)*2
Check the supercharge pressure of the turbo charger
(Ref: Section 15: Intake/Exhaust car servicing)
Check the supercharge pressure control system (Ref:
Section 15: Intake/Exhaust car servicing)
MUT-II/III Actuator test
•No.09: Fuel pressure control solenoid valve (Ref:
P13A-87)
Check the fuel pressure (Ref: P13D-109)
Check the compression pressure (Ref: Section 11:
Engine tuning)
If the intake hose and the inlet manifold are damaged
check the air intake and repair as necessary.
Measurements taken at B-108 air temperature sensor
connector
•Using the test harness (MB991658), connect it to only
connectors No.1 and No.2 and measure at the pick-
up harness component.
•Ignition switch: ON
•Voltage across earth at 1
OK:surrounding temperature -20ºC 3.8~4.4V
surrounding temperature 0ºC 3.2~3.8V
surrounding temperature 20ºC 2.3~2.9V
surrounding temperature 40ºC 1.5~2.1V
surrounding temperature 60ºC 0.8~1.4V
surrounding temperature 80ºC 0.4~1.0V
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG
NG

13A-18MPI – TROUBLESHOOTING
Measure the output wave from
the crank angle sensor and the
cam position sensor (using an
oscilloscope).
•Engine: idling

•Measure the output wave at
the crank angle sensor
connector B-122
•Connect test harness
(MB998478), to the connector,
and take measurements at the
pick-up harness component
•Voltage across earth at 2

•Measure the output wave at
the exhaust cam position
sensor connector B-115
•Connect test harness
(MB991709), to the connector
and take measurements at the
pick-up harness component
•Voltage across earth at 2
OK:The output wave timing
from both sensors is as
shown on P13A-25
(Main points for
oscilloscope testing).Check that the problem has been
solvedTemporary malfunction (Ref
Section 00: Dealing with
temporary malfunctions)
Replace the engine ECU
NO
OK
NG
OK
NG
NG
NG
Repair
Miss-timed ignitionProbable causes of the malfunction
Probable causes of the malfunction are noted in the right
hand column.•Malfunction of the crank angle sensor
•Malfunction of the exhaust cam position sensor
•Malfunction of the timing belt
•Malfunction of the engine ECU
Inspection procedure 15
Refer to the diagnosis code classification table (P13A-6)MUT-II/III Diagnosis code
•Is the diagnosis code displayed?YES
Repair
Replace the crank angle sensor pane
Match up the timing marks on the timing belt
Replace the exhaust cam position sensing cylinder
Temporary malfunction (Ref Section 00: Dealing with
temporary malfunctions)
Check the exhaust cam position sensing cylinder
Check the fitting of the crank angle sensor and the
exhaust cam position sensor
Check the timing marks on the timing belt
Check the crank angle sensor pane
Replace the crank angle sensor
Check that the problem has been solved
Replace the exhaust cam position sensor
Check that the problem has been solved
Replace the engine ECU
OK
OK
OK
NG
OK
NG
NG
NG
OK
OK

13A-19MPI – TROUBLESHOOTING
Check the operation of the inter-
cooler water spray
•Ignition switch: ON
•Inter-cooler water spray
switch (manual): ON
OK:Inter-cooler water spray
operates
Check the operation of the inter-
cooler water spray
•Undo the engine ECU
connector C-50, and earth
terminal 56.
•Ignition switch: ON
OK:Inter-cooler water spray
operates
Check connector:C-220
Check the inter-cooler water
spray relay (Refer to Section 15:
Intake/Exhaust)
Go on to the next page
Measure at the inter-cooler water
spray switch connector D-32
•Undo the connector and
measure on the harness side
•Ignition switch: ON
•Voltage across earth at 5
OK:battery voltage
Check connectors: C-22 & C-50
Check connector: D-32
Inspect the harness between the
engine ECU and the inter-cooler
water spray switch
•Check if the signal wire is cut
or has short circuited
Replace the engine ECU
Check connectors: C-22 & C-50
Measure at the inter-cooler water
spray switch connector D-32
•Undo the connector and
measure on the harness side
•Ignition switch: ON
•Voltage across earth at 3 & 5
OK:battery voltage
Replace the inter-cooler water
spray relayReplace engine ECU
Check the inter-cooler water
spray switch (Ref Section 15:
Intake/Exhaust)
Inspect the harness between the
inter-cooler water spray switch
and the engine ECU
•Check if the signal wire is
damaged
Temporary malfunction (Ref
Section 00: Dealing with
temporary malfunctions)
Check connector:D-32
Check the inter-cooler water
spray switch
(Ref Section 15: Intake/Exhaust)
Check connector:C-107
Replace the inter-cooler water
spray relayInspect the harness
between the inter-cooler water
spray switch and earth
•Check if the earth wire is cut
or damaged
Inspect the harness between the
inter-cooler water spray switch
and the engine ECU, repair if
necessary
•Check if the signal wire is
damaged
Inspect the harness between the
engine ECU and the inter-cooler
water spray switch
•Check if the signal wire is cut
or has short circuited
OK
NG
NG
OK
NG
NG
OK
OK
OK
OK
NG
OK
OK
NG
NG
Repair
Inspection procedure 35
Inter-cooler water spray circuit systemProbable causes of the malfunction
•If the inter-cooler water spray switch (manual) is turned ON, the inter-cooler
water spray manual ‘ON’ signal will be input in the engine ECU. When this
signal is received, the engine ECU will turn the inter-cooler water spray relay
ON, and will start the inter-cooler water spray motor. Water will be sprayed
into the inter-cooler to cool intake air, and filling efficiency will improve.
•If the inter-cooler water spray switch (auto) is turned ON, the inter-cooler
water spray auto ‘ON’ signal will be input in the engine ECU. When this
signal is received the engine ECU will intermittently run at a high load, it will
turn the inter-cooler water spray relay ON, and it will start the inter-cooler
water spray motor. Water will be sprayed into the inter-cooler to cool intake
air, and filling efficiency will improve.•Malfunction of the inter-cooler water
spray switch.
•Malfunction of the inter-cooler water
spray relay.
•Malfunction of the inter-cooler water
spray motor.
•Circuit break, short circuit or a faulty
connection in the inter-cooler water
spray relay circuit.
•Circuit break, short circuit or a faulty
connection in the inter-cooler water
spray switch circuit.
•Malfunction of the ignition switch.
•Malfunction of the engine ECU.
Replace the engine ECU
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
OKNGRepair
Repair

13A-20MPI – TROUBLESHOOTING
Measure at the inter-cooler water
spray relay connector C-220
•Undo the connector, and
measure on the harness side
•Voltage across earth 3 and 1
(ignition switch: ON)
OK:battery voltage
Measure at the engine ECU
connector C-50
•Undo the connector, and
measure on the harness side
•Voltage across earth 56
(ignition switch: ON)
OK:battery voltage
Check connector:C-31
Inspect the harness between the
inter-cooler water spray relay and
the inter-cooler water spray motor
•Check if the power supply wire
is cut, has short circuited, or is
damaged
Inspect the harness between the
inter-cooler water spray motor
and earth
•Check if the earth wire is cut, or
damaged
Check connectors C-209,
C-210, C-201 and C-208
Inspect the harness between the
inter-cooler water spray relay and
the ignition switch
•Check if the power supply wire
is damaged
Check connectors C-22 & C-50
Inspect the harness between the
inter-cooler water spray relay and
the engine ECU
•Check if the signal wire is
damaged
Check connector:A-34
Replace the engine ECU
Check the inter-cooler water
spray motor (Ref Section 15:
Intake/Exhaust)
Check connectorsC-209, C-210, C-201 and C-208
Inspect the harness between the inter-cooler water spray
relay and the ignition switch
•Check if the power supply wire is cut or has short circuited
Continued from the previous page
Check the ignition switch (Ref to Section 54)
Check connectorsC-22 and C-208
Inspect the harness between the inter-cooler water spray
relay and the engine ECU
•Check if the signal wire is cut or has short circuited
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
NGNG
NG
NGNG
NG
NG
NG
NG
NG
NG
NG
NG
NG
Repair
Repair
Repair
Repair
Repair
Repair
Repair
Repair
Repair
Repair
Repair
Repair

13A-21MPI – TROUBLESHOOTING
Check connector: B-32
Replace the No 2. waste gate solenoid
valve
Check connector:B-19X
Measure at the waste gate
solenoid valve connector B-32
•Undo the connector and
measure on the solenoid
valve side
•Resistance between 1-2
OK:29~35Ω(when at 20ºC)
Measure at the waste gate
solenoid valve connector B-32
•Undo the connector and
measure on the harness side
•Ignition switch: ON
•Voltage across earth at 63
OK:battery voltage
Measure at the engine ECU
connector C-50
•Measure the voltage at the
engine ECU terminal
•Ignition switch: ON
•Voltage across earth at 63
OK:battery voltage
Check connector:C-50
Inspect the harness between the
No.2 waste gate solenoid valve
and the engine ECU
•Check if the output wire is
damaged
Inspect the harness between the
No.2 waste gate solenoid valve
and the engine control relay
•Check if the power supply wire
is damaged
Replace the engine ECU
Inspect the harness between the No.2
waste gate solenoid valve and the
engine control relay, and repair if
necessary
•Check if the power supply wire is cut
or has short circuited
Check connector:C-50
Inspect the harness between the No.2
waste gate solenoid valve and the
engine ECU
•Check if the output wire is cut or has
short circuited
Replace the engine ECU
NG
OK
OK
OK
OK
OK
NG
NG
NG
NG
Repair
Repair
OK
OK
NG
NG
OK
Repair
NGRepair
Repair
No.2 waste gate solenoid valve systemProbable causes of the malfunction
The No.2 waste gate solenoid valve controls the supercharge pressure
introduced to the waste gate actuator in the turbocharger.•Malfunction of the No.2 waste gate
solenoid valve.
•Circuit break, short circuit or a faulty
connection in the No.2 waste gate
solenoid valve circuit.
•Malfunction of the engine ECU.
OKNGRepair
OKNGRepair
Inspection procedure 37

13A-22MPI – TROUBLESHOOTING
Inspect the air temperature
sensor on its own (Ref: P13A-29)
Check connectorB-34
Measure at the air temperature
sensor connector B-34
•Undo the connector and
measure on the harness side
(1) Resistance across earth at 2
OK:Less than 2Ω
(2) Voltage across earth at 1
(Ignition switch: ON)
OK:4.9~5.1V
Go on to the next page
Replace the air temperature
sensor
Temporary malfunction (Ref
Section 00: Dealing with
temporary malfunctions)
Measure at the engine ECU
connector C-51
•Measure the voltage at the
engine ECU terminal
•Ignition switch: ON
•Voltage across earth at 96
OK:4.5~4.9V
Replace the engine ECU
Check that the problem has been
solved
Inspect the harness between the
air temperature sensor and the
engine ECU
•Check if the earth wire is cut
or damaged
Check connector:C-50
Inspect the harness between the
air temperature sensor and the
engine ECU and repair it if
necessary.
•Check if the output wire is cut
Check connector:C-51
Temporary malfunction (Ref
Section 00: Dealing with
temporary malfunctions)
Check connector:C-51
Check that the problem has been
solved
Replace the engine ECU
Inspect the harness between the
air temperature sensor and the
engine ECU and repair it if
necessary.
•Check if the output wire is cut
OKNG
(1) NG
(2) NG
NG
OK
OK
NG
NG
NG
OK
NG
OK
OK
OK
NG
NG
NG
NG
NG
OK
Repair
Repair
Repair
Repair
Repair
Air temperature sensor systemProbable causes of the malfunction
The air temperature sensor controls the temperature inside the inlet
manifold, and compensates for any burning of fuel.•Malfunction of the air temperature sensor.
•Circuit break, short circuit or a faulty connection in
the air temperature sensor circuit.
•Malfunction of the engine ECU.
Inspection procedure 38
OKNGRepair

13A-23MPI – TROUBLESHOOTING
Continued from the previous page
Measure at the air temperature
sensor connector B-34
•Connect the test harness
(MB991658), to the connector
and measure at the pick-up
harness component.
•Ignition switch: ON
•Voltage across earth at 1
OK:
surrounding temperature -20ºC
3.8~4.4V
surrounding temperature 0ºC
3.2~3.8V
surrounding temperature 20ºC
2.3~2.9V
surrounding temperature 40ºC
1.5~2.1V
surrounding temperature 60ºC
0.8~1.4V
surrounding temperature 80ºC
0.4~1.0V
Check that the problem has been
solved
Replace the engine ECU
Inspect the harness between the
air temperature sensor and the
engine ECU and repair it if
necessary.
•Check if the earth wire is
damaged
Check connector: C-51
Temporary malfunction (Ref
Section 00: Dealing with
temporary malfunctions)
OK
OK
OK
NG
NG
OK
NGRepair

13A-24MPI – TROUBLESHOOTING
13A-23
6. Service data table
7. Engine ECU checks
7-1 Terminal voltage table