transmission MITSUBISHI LANCER EVOLUTION X 2008 Workshop Manual

GENERAL DESCRIPTION
HEATER, AIR CONDITIONING AND VENTILATION55-2
GENERAL DESCRIPTIONM2551001500040
The blower, heater, and evaporator have been inte-
grated with the heater and A/C system to achieve a
greater fan power and noise reduction.
FEATURES
.
ENHANCEMENTS IN COMFORT
•With the adoption of fully-automatic A/C, the out-
side/inside air circulation switching, air outlet, and
outlet air temperature are automatically con
-
trolled according to the ambient temperature,
solar radiation, and passenger compartment tem
-
perature so that the optimum air conditioner is
achieved.
•By the adoption of clean air filter, the air quality
inside the passenger compartment has been
enhanced.
.
ENHANCEMENTS IN OPERATION
PERFORMANCE
•Operability has been enhanced by the adoption
of large triple dial.
•Customise function has been added for the
enhanced convenience.
.
ENHANCEMENTS IN FUEL ECONOMY
•The high efficiency compressor with a 2-step pro-
file oil separator has been installed, thus enhanc-
ing the fuel economy.
•The idle-up speed is controlled in two steps to
secure the air cooling performance during sum
-
mer and to enhance the fuel economy in the sea-
sons with moderate temperature.
•Enhancement of fuel economy by the cooling fan
control depending on the refrigerant pressure and
vehicle speed.
.
ENHANCEMENT IN SAFETY
•A/C system is stopped when the air bags are
deployed.
•Crushable space has been adopted to heater unit
to reduce the risk of passenger injuries in case of
a collision.
.
GLOBAL ENVIRONMENT PROTECTION
•New refrigerant system (HFC134a) has been
adopted.
•By the optimisation of A/C system, the refrigerant
charging amount has been reduced.
•Clean air filter media and its cover are separated
to reduce waste materials.
.
ENHANCEMENTS IN SERVICE QUALITY
•Reduction of refrigerant gas leakage and
enhancement in serviceability by incorporating
condenser and receiver
•Clean air filter is installed to the backside of glove
box to facilitate the filter replacement.
.
ENHANCEMENTS IN RESPONSIBILITY
Reliable information transmission is achieved by
connecting A/C-ECU and each ECU via CAN com
-
munication.
SPECIFICATIONS
ITEMSPECIFICATION
Air conditioning switch typeRotary type
Compressor typeMSC90CAS
Cooling output5.5 kw
Heating output5.7 kw
RefrigerantTy p eR134a (HFC-134a)
Charge quantity g (oz.)480 - 520 (16.9 - 18.3)

A/C-ECU
HEATER, AIR CONDITIONING AND VENTILATION55-8
COMMUNICATION
A/C-ECU performs the signal transmission and
reception with each ECU via CAN (Controller Area
Network)*
1. Also, with the heater control panel, it
transmits and receives signals via serial communica
-
tion.
NOTE: : For details of CAN communication, refer to
GROUP 54C
− Controller Area Network P.54C-2.
CAN COMMUNICATION INPUT SIGNALS TABLE
DIAGNOSTIC FUNCTION
A/C-ECU has the following functions for easier sys-
tem checks.
•DIAGNOSTIC FUNCTION
•Service data output
•Actuator test
NOTE: For each item, refer to the Workshop Manual.
AC506202
ETACS-ECU Heater control panelSRS-ECU
Engine-ECU
Combination meter A/C-ECU
: Interactive communicationCAN communication
SERIAL communication
AC
SignalTransmitter ECU
Engine coolant temperature signalENGINE-ECU
Vehicle speed signal
Engine speed signal
Ambient temperature signalETACS-ECU
Wiper signal
Ignition key signal
Average ambient temperature signalCOMBINATION METER

AUTO-CRUISE CONTROL SYSTEM
ENGINE AND EMISSION CONTROL17-3
AC611102 AC611098
AC611099
AC611100
AC606956
AC611101
Auto-cruise
control switch
Data link connector
Hood
lock
release
handle
AD
Clutch switch
Stoplight switch
Accelerator pedal
[Built-in accelerator
pedal position sensor
(APP sensor)] Engine control
module (ECM)"CRUISE" indicator light
Transaxle control
module (TCM)
Brake pedal
assembly
Throttle body
[Built-in throttle position sensor
(TP sensor) and
throttle actuator control motor
(TAC motor)]
Transmission
range switch

Vehicle speed
sensor

AUTO-CRUISE CONTROL SYSTEM
ENGINE AND EMISSION CONTROL17-4
COMPONENTS AND FUNCTIONS
ComponentFunction
Accelerator pedal position sensor (APP sensor)Informs the ECM of the accelerator pedal
depression.
Auto-cruise control switch"ON/OFF" switchPower switch for auto-cruise control system.
"ACC/RES" switchVehicle speed is set with the "ACC/RES" switch and
"COAST/SET" switch.
"COAST/SET" switch
"CANCEL" switchCancels the cruise speed setting.
Cancel systemClutch switch Because the constant speed driving is cancelled by
the clutch operation, the clutch pedal status is
detected.
Stoplight switch•Because the constant speed driving is canceled
by the brake operation, it detects the brake pedal
status.
•As for the stoplight switch, two built-in switches,
the stoplight switch which is also used for the
stoplight illumination and the brake switch which
is used exclusively for the auto-cruise control, are
integrated, and thus the reliability is enhanced.
Transmission range
switch Because the constant speed driving is cancelled by
the selector lever operation, it detects the "N"
position.
"CRUISE" indicator lightThe light is included in the combination meter and
illuminates when the "ON/OFF" switch is pressed
(auto-cruise control system: ON).
Data link connectorIf the M.U.T.-III scan tool is connected, the input
check code from the ECM can be read.
Engine control module (ECM)•Based on the input signal from each sensor and
switch, it outputs the throttle opening instruction
signal to the TAC motor.
•Based on the input signal from each sensor and
switch, it outputs the transaxle control signal to
the TCM .
•Based on the vehicle speed signal from the
vehicle speed sensor, it calculates the vehicle
speed .
•Based on the secondary pulley speed sensor
signal from the TCM, it calculates the vehicle
speed .
•Based on the selector lever "N" position signal of
the transmission range switch from the ECM, it
cancels constant speed driving. .
•Outputs the ON/OFF signals of "CRUISE"
indicator light and auto-cruise control system.
•The diagnostic trouble code signal is sent to the
"CRUISE" indicator light.
•The input check code is sent to the data link
connector.
Throttle actuator control motor (TAC motor)The throttle valve opens and closes in response to
the throttle angle signal from the ECM.

AUTO-CRUISE CONTROL SYSTEM
ENGINE AND EMISSION CONTROL17-5
CONSTRUCTION AND OPERATIONM2170002000232
SYSTEM OUTLINE
The ECM calculates the auto-cruise control system
operation status when the ECM receives input sig
-
nals from the auto-cruise control switch, vehicle
speed and cancel system [stoplight switch and clutch
switch or transmission range switch ]. The engine control section sends the target acceler
-
ator pedal opening angle value for auto-cruise con-
trol system, the TCM issues a command to transaxle
control , and the gauge issues an ON/OFF
command for the "CRUISE" indicator light.
In the engine control section, the target throttle valve
opening angle value is calculated from the target
accelerator pedal opening angle value for
auto-cruise control system and the actual accelerator
angle value.The vehicle speed is then controlled by
applying the TAC motor.
BLOCK DIAGRAM
Throttle position sensor (TP sensor)Informs the ECM of the throttle valve opening angle.
Transaxle control module (TCM) •Based on the transaxle control signal from the
ECM, it controls the transaxle.
•Outputs the signal from the secondary pulley
speed sensor to the ECM.
•Transmits the selector lever "N" position signal
from the transmission range switch to the ECM.
Vehicle speed sensor Transmits the vehicle speed signal proportional to
the vehicle speed to the ECM.
Component Function
TAC motor Target accelerator
pedal opening
angle signal
Engine control section
Cruise control section"CRUISE" indicator light
AC611103
Actual accelerator
pedal opening
angle signal
Shift control
signal
Target throttle
valve opening
angle signal
Auto-cruise control switch
ECM
Stoplight switch, clutch switch
TCM
"CRUISE"
indicator light
ON/OFF signal
APP sensor
Transmission
range switch
signal Shift control
signal
TransaxleTransmission
range switch
signal
Secondary
pulley speed
sensor signal
ON/OFF
signalON/OFF
signal
Vehicle speed
sensor
Vehicle
speed
signal
Secondary
pulley speed
sensor signal

GENERAL INFORMATION
ENGINE COOLING14-2
GENERAL INFORMATIONM2140000100780
The cooling system is a water-cooled pressurized,
forced circulation type which offers the following fea
-
tures.
•To stabilize engine coolant temperature, the ther-
mostat is located at the coolant inlet port from the
radiator.
•To improve engine cooling performance and save
weight, a plastic tank and aluminum radiator fins
are used.
SPECIFICATIONS
CONSTRUCTION DIAGRAM
ItemSpecification
Cooling methodWater-cooled pressurized, forced
circulation with electrical fan
RadiatorTy p ePressurized corrugate type
Performance kJ/h (kcal/h)222,480 (53,148)
Water pumpTy p eCentrifugal impeller
Drive methodDrive belt
ThermostatTy p eWax pellet with jiggle valve
Valve open temperature °C (°F)82 (180)
AC608448
Condenser fan motor Radiator assemblyRadiator upper hose
assembly
Radiator condenser
tank assembly Radiator fan motor
Cooling fan shroud
Radiator lower hose Transmission oil
cooler line hose
and tube assembly
AB

WATER PASSAGE
ENGINE COOLING14-3
WATER PASSAGEM2140004000172
NOTE: EGR: Exhaust Gas Recirculation
CVT: Continuously Variable Transmission
WAT E R P U M PM2140003000168
The water pump is the centrifugal, impeller type that
is installed in front of the cylinder block. It is driven by
the drive belt.
AK603624
Water pump
EGR
AB
Thermostat
Radiator Throttle body
CVT oil
coolerHeater
Water pump
EGR
Thermostat
Radiator Throttle body
CVT oil
cooler Heater
AK503034
Impeller
AD
ItemSpecifications
Discharge volume L/min185
Impeller diameter mm (in)62 (2.4)
Pulley outer diameter mm
(in)137 (5.4)

GENERAL DESCRIPTION
MULTIPORT FUEL SYSTEM (MFI)13A-3
System Block Diagram
AK604116
Mass airflow sensor
Intake air temperature sensor
Intake camshaft position
sensor
Exhaust camshaft position
sensor
Crankshaft position sensor Throttle position sensor (main)
Throttle position sensor (sub)
Accelerator pedal position
sensor (sub) Accelerator pedal position
sensor (main) Engine coolant temperature
sensor Manifold absolute pressure
sensor
Heated oxygen sensor (front)
Heated oxygen sensor (rear)
Power steering pressure
switch Engine oil pressure switch Generator L terminal
Ignition switch-ST
Power supply Ignition switch-IG
CAN communication
(input signal)
· A/C switch
· Vehicle speed
· Fuel level sensor
· Transmission range switch
Fuel tank differential pressure
sensor Heated oxygen sensor
(3rd)*
Knock sensor
Generator FR terminal
Fuel tank temperature sensor
Vehicle speed sensor Engine control unit Barometric pressure sensor
[1] Fuel injection control
[2] Ignition timing control
[3] Throttle valve opening angle
control and idle speed control
[4]
MIVEC (Mitsubishi Innovative
Valve timing Electronic Control
system)
[5] Power supply control
(Power supply to sensor,
actuator)
[6] Fuel pump relay control
[7] Starter relay control
[8] Heated oxygen sensor heater
control
[9] A/C compressor relay control
[10] Generator control
[11] Evaporative emission purge
control
[12] EGR control
[13] Diagnosis output
[14] RAM data transmission
CAN communication
(output signal) Intake engine oil control
valve
A/C compressor relay No. 2 injector
No. 3 injector
No. 4 injector
Heated oxygen sensor (front)
heater
Heated oxygen sensor (rear)
heater Throttle actuator control
motor
Throttle actuator control
motor relay No. 1 injector
No. 1 ignition coil
No. 2 ignition coi
No. 3 ignition coi
No. 4 ignition coi
Fuel pump relay
Generator G terminal Heated oxygen sensor (3rd)
heater*
Multiport fuel injection (MFI)
relay Exhaust engine oil control
valve
Evaporative emission ventilation
solenoid Evaporative emission purge
solenoid
EGR valve (stepper motor)*
Starter relay
AB
Sensor, switch Engine control module (ECM) Actuator
NOTE
*1: California

THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL
MULTIPORT FUEL SYSTEM (MFI)13A-38
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE
SPEED CONTROL
M2132003500328
ECM detects the amount of accelerator pedal
depression (as per operator's intention) through the
accelerator pedal position sensor. Based on pre-set
basic target opening angles it adds various compen
-
sations and controls the throttle valve opening angle
according to the target opening angle.
While starting
ECM adds various compensations to the target
opening angle that are set based on the engine cool
-
ant temperature, so that the air volume is optimum
for starting.
While idling
ECM controls the throttle valve to achieve the target
opening angle that are set based on the engine cool
-
ant temperature. In this way best idle operation is
achieved when engine is cold and when it is hot.
Also, the following compensations ensure optimum
control.
While driving
Compensations are made to the target opening
angle set according to the accelerator pedal opening
angle and engine speed to control the throttle valve
opening angle.
AK602236AE
Throttle
position
sensorMain
Main Sub
SubMotor drive circuit
A/C switch (CAN) Engine coolant
temperature sensor
Intake air temperature
sensor
Crankshaft position sensor
Power steering pressure
switch
Generator FR terminal
Transmission range
switch (CAN) Motor drive power supply
(From throttle actuator
control motor relay)
Throttle actuator
control motor
Control unit
Barometric pressure
sensor Accelerator
pedal position
sensor
ECM

THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL
MULTIPORT FUEL SYSTEM (MFI)13A-39
List of main compensations for throttle valve opening angle and idle speed control
Initialize control
After ignition switch turns OFF, ECM drives the throt-
tle valve from fully closed position to fully open posi-
tion and records the fully closed/open studied value
of the throttle position sensor (main and sub) output
signals. The recorded studied values are used as
studied value compensation for compensating basic
target opening angle when the engine is started next.
CompensationsContent
Stable idle compensation (immediately after start)In order to stabilize idle speed immediately after
start, target opening angle is kept big and then
gradually reduced. Compensation values are set
based on the engine coolant temperature.
Rotation speed feedback compensation (while
idling)In case there is a difference between the target idle
speed and actual engine speed, ECM
compensates the throttle valve opening angle
based on that difference.
Atmospheric pressure compensationAt high altitudes atmospheric pressure is less and
the intake air density is low. So, the target opening
angle is compensated based on atmospheric
pressure.
Engine coolant temperature compensationCompensation is made according to the engine
coolant temperature. The lower the engine coolant
temperature the greater the throttle valve opening
angle.
Electric load compensationThrottle valve opening angle is compensated
according to electric load. The greater the electric
load, the greater the throttle valve opening angle.
Compensation when shift is in D range When transmission is changed from P or N range
to some other range, throttle valve opening angle is
increased to prevent reduction in engine speed.
Compensation when A/C is functioningThrottle valve opening angle is compensated
according to functioning of A/C compressor. While
A/C compressor is being driven, the throttle valve
opening angle is increased.
Power steering fluid pressure compensationThrottle valve opening angle is compensated
according to power steering functioning. When
power steering oil pressure rises and power
steering pressure switch is ON, the throttle valve
opening angle is increased.