steering MITSUBISHI MONTERO 1987 1.G Workshop Manual

INTRODUCTION - General Data and Specifications / Tightening Torque
19
Description m--__ L042G VNJLFIH VRJLFIH
TNSLFIH TRSLFIH
Brakes
We Front
Disc
Rear
Drum
(Leading and trailing)
Power steering
Gear type
Integral type (Recirculating ball nut)
Gear ratio
16.4
Fuel tank capacity
60 liters (15.9 U.S. gal./1 3.2 Imp. gal.)
TIGHTENING TORQUE NOOJA-
Description
Thread for general purposes
(size x pitch) mm
6x 1.0
8x 1.25
10x 1.25
12 x 1.25
14x 1.5
16x 1.5
18x1.5
20x 1.5
22 x 1.5
24x 1.5 Head mark
Nm
3.0-3.9
7.9-I 2
16-23
29-43
48-70
677100
100-l 50
150-I 90
200-260
260-320 Head mark 0 7
ft.lbs. Nm ft.lbs.
I
2.2-2.9 4.9-7.8 3.6-5.8
5.8-8.7 13-19 9.4-14
12-17 27-39 20-29
21-32 47-72 35-53
35-52 77-l 10 57-85
51-77 130-I 60 90-I 20
74-I 10 180-230 130-170
1 IO-140 160-320 1 go-240
150-I 90 340-430 250-320
1 go-240 420-550 310-410
Description
Taper thread for pipes (size)
PT l/8
PT l/4
PT 318 Nm ft.lbs. Remarks
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Tape thread for dry sealed pipes (size)
NPTF l/16
NPTF l/8
NPTF l/4 4.9-7.8
7.9-I 2
7.9-I 2
16-19
19-13
34-45 3.6-5.8
5.8-8.7
5.8-8.7
12-14
14-22
25-33 Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron
Internal thread: Aluminum
Internal thread: Cast iron .
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8-144
COLUMN SWITCH LIGHTING
SYSTEM -Specifications
Items Specifications
Lighting switch
Rated load A 0.17-0.27
Voltage drop (at 12V and the rated load) V 0.2 or less
Dimmer-passing switch
Dimmer switch
Rated load A
Upper bearm 16.1-18.7
Lower beam 9.4-10.8
Voltage drop (at 12V and the rated load) V 0.2 or less
Passing switch
Rated load A I
Upper beam I
16.1-18.7
Lower beam 0.17-0.27
Voltage drop (at 12V and the rated load)
V 0.2 or less
Turn signal switch
Rated load A
TB-FL, TB-FR 2.2-2.8
TB-RL, TB-R R 4.2-4.8
ST-RL, ST-RR 4.2-4.8
Voltage drop (at 12V and the rated load)
V 0.2 or less
HAZARD WARNING SWITCH
Items Specifications
I Voltage drop (at 12V the rated load) V 0.1 or less
I
DIMMER CONTROL SWITCH
Items Specifications
Type Variable-resistance type
Rated load n 15 (Min.)-26.6 (Max.)
Voltage drop (at 14V the rated load) V 0.15 or less
SERVICE SPECIFICATIONS
Items Specifications
Limit
Headlight intensity cd 20,000 or more
TORQUE SPECIFICATIONS
I
Items Nm ft.lbs.
N08lb
Steering wheel lock unt 35-45 I. 26-33
I
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LIGHTING SYSTEM - Column Switch 8-159
COLUMN SWITCH
REMOVAL AND INSTALLATION NOBIPAG
3
Removal steps
I. Steering wheel center pad
*I) 2. Steering wheel
3. Lower column cover
4. Upper column cover
hlnTC
16W1569
5. Column switch
6. Cable band I\I”IC (I) Reverse the removal procedures to reinstall.
(2) l * : Refer to “Service Points of Removal”
SERVICE POINTS OF REMOVAL 2. REMOVAL OF STEERING WHEEL
Remove the steering wheel by using the steering wheel
puller. Caution
Do not hammer on the steering wheel to remove it;
doing so may damage the collapsible mechanism.
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LIGHTING SYSTEM - Column Switch
16W1530
INSPECTION
Rem&e the steering lower column cover, and then detach the
conn&tor of the column switch from the wiring harness.
Operate the switch and check the continuity between the
terminals.
LIGHTING SWITCH
IO
NOTE
GO indicates that there is continuity between the terminals.
DIM$ER*PASSING SWITCH i
Switch position Terminal 14 4 .,O 7
D2
1-1 I
Pl
I P2
NOTE GC indicates that there is continuity between the terminals.
TURN SIGNAL SWITCH
Termina’ Switch positi&?- 2 3 9
22 21 16
Left
0 n 0 o-----o
NOTE
0-C indicates that there is continuity between the terminals.
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WIPER AND WASHER SYSETM - Specifications / Special TOOIS 8-165
TORQUE SPECIFICATIONS N08KLb-
Items Nm
Windshield wiper pivot shaft installing nut
IO-16 Windshield wiper arm locking nut
IO-16 Windshield wiper motor
7-10 Steering wheel lock nut
35-45 Rear wiper pivot shaft installing nut
8-12 Rear wiper arm locking nut
7-10 Rear wioer motor
7-10
SPECIAL TOOLS NOEKG-B
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WIPER AND WASHER SYSTEM - Column Switch
COLUMN SWITCH 8-181
REMOVAL AND INSTALLATION NOBKMAE
35-45 Nm
Removal steps
3
l * 1. Steering wheel center pad
2. Steering wheel
3. Lower column cover
4. Upper column cover
5. Column switch
6. Cable band
NOTE
(1) Reverse the removal procedures to reinstall.
(2) *I) : Refer to “Service Points of Removal” 16W1569
SERVICE POINTS OF REMOVAL
2. REMOVAL OF STEERING WHEEL
Remove the steering wheel by usiing the steering wheel
puller.
Caution
Do not hammer on the steering wheel to remove it;
doing so many damage the collapsible mechanism.
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8482 WIPER AND WASHER SYSTEM - Column Switch
INSPECTION
Remove the steering lqwer cover, and the! detach the
conn#ctor of the c:olumn switch from the wlnng harness.
Operate the switch and check the continuity between the
terminals.
16W1530 WIPER-WASHER SWITCH
16W153C
20 18 15 14 19 13 1 OFF
I - I o-t--t-o I
Ip-I’
’ ’ -
HI v 1 v
o- - - -0
NOTE
(1) GC indicates that there is continuity between the terminals.
(2) The dotted lines indicate that the washer switch ON. HEADLIGHT WASHER
-
Switch Poisition Terminal .,2 5
OFF
ON
NOTE
C-C indicates that there is continuity between the terminals.
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8-184
HORN
HORN - Specifications / Troubleshooting
SPECIFICATIONS
GENERAL SPECIFICATIONS I NOBLE--
Items
Effective sounding voltage V
Power consumption (at 12V) A
Sound level dB
Fundamental frequency Hz
“High” sound
“Low” sound 11-14.5
Max. 3.5
100-7 10
400--440
340--380 Specifications
TORQUE SPECIFICATIONS
Steering wheel lock nut Items
i Nm ft.lbs.
35-45 26-33
TROUBLESHOOTING
HORN NOBLH-
Horn does not sound
Horn will not stop sounding
NOTE
Number in circle indicates inspection sequence. 0 Q 0 @I 0 l Horn contact plate
0 0
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HORN SWITCH
HORN - Horn Switch 8-187
REMOVAL AND INSTALLATION NOILKAE
I T--J2
Removal steps
1. Steering wheel pa
+I) 2. Steering wheel
3. Steering bossplate
16W1570
4. Steering wheel cover
5. Horn switch I”” IL (1) Reverse the removal procedure to reinstall.
(2) +e : Refer to “Service Points of Removal”.
SERVICE POINTS OF REMOVAL 2. REMOVAL OF STEERING WHEEL
Remove the steering wheel by using the steering wheel
puller.
Caution
Do not hammer on the steering wheel to remove it;
doing so may damage the collapsible mechanism.
INSPECTION
l A burned out or short-circuited horn switch contact.
l A broken or damaged horn switch spring.
l A damaged horn switch harness. 1 STB Revision

24-22 AIR-CONDITIONING - Special TOOIS / Troubleshooting
SPECIAL TOOLS
Tool (Number and name)
MB990783-01
Steering/pinion gear
remover/installer Use
Installation of seal plate
TROUBLESHOOTING N24EBAE
Before replacing or repairing air conditioning compofents, first determine if the malfunction is; due to refrigerant
charge, air flow, or compressor related.
The following diagnostic charts have been developed as a “quick reference” aid in determining the cause of
malfunction. If these charts do not satisfactorily describe the problem, refer to appropriate section for detailed
explanation.
N24DA.-
After correcting the malfunction, check out the complete system to assure satisfactory performance.
MALFUNCTION CAUSES AND REMEDIES (Numbers indicate checking/inspection order.)
1 not cool 1 Air is
emitted
but is * 1. Magnetic clutch is
not switched ON
SEE NEXT PAGE 1 Replace
1
I
I I
-4 2.Check the fuse (IOA)
t-l Replace
I
I I
I ,
I
3,Check the air-conditioner
__) Replace
switch (P.24-32)
I
4.Check the low pressure
switch (P.24-30) - Replace
---L 5.Check the thermistor
- Replace
and therm0 relay (P.24-31)
- 6.Check the blower
switch (P.24-10) - Replace
-i 7.Check the blower relay
M Replace
(P.24-15)
8.Check the magnetic clutch
(P.24-32) Replace
I
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