lock MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 1035 of 1501
Left Front UP ........................... 8 & 13; 9 & 12
Left Front DOWN ......................... 8 & 12; 9 & 13
Left Rear OFF ................................ 1, 2 & 12
Left Rear UP ............................ 1 & 13; 2 & 12
Left Rear DOWN .......................... 1 & 12; 2 & 13
Right Front OFF ............................. 3, 11 & 12
Right Front UP ......................... 3 & 13; 11 & 12
Right Front DOWN ....................... 3 & 12; 11 & 13
Right Rear OFF .............................. 6, 12 & 14
Right Rear UP .......................... 6 & 12; 13 & 14
Right Rear DOWN ........................ 6 & 13; 12 & 14
Lock Position
Left Front OFF ............................... 8, 9 & 12
Left Front UP ........................... 8 & 13; 9 & 12
Left Front DOWN ......................... 8 & 12; 9 & 13
Left Rear OFF .................................... 1 & 2
Left Rear UP .................................... 1 & 13
Left Rear DOWN .................................. 2 & 13
Right Front OFF ................................. 3 & 11
Right Front UP .................................. 3 & 13
Right Front DOWN ............................... 11 & 13
Right Rear OFF .................................. 6 & 14
Right Rear UP .................................. 13 & 14
Right Rear DOWN ................................. 6 & 13
(1) - Left side of vehicle refers to driver's side.
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SUB-SWITCH CONTINUITY TABLE (MONTERO & MONTERO SPORT) \
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Switch Position Check Continuity Between Pins No.
OFF ......................................... 4 & 7; 6 & 8
UP .......................................... 5 & 7; 6 & 8
DOWN ........................................ 4 & 7; 5 & 6
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MASTER WINDOW SWITCH CONTINUITY TABLE (3000GT) \
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Switch Position (1) Check Continuity Between Pins No.
Normal Position
Left Front OFF ................................ 2, 6 & 9
Left Front UP ............................. 1 & 2; 6 & 9
Left Front DOWN ........................... 1 & 9; 2 & 6
Right Front OFF ............................... 3, 4 & 6
Right Front UP ............................ 1 & 4; 3 & 6
Right Front DOWN .......................... 1 & 3; 4 & 6
Lock Position
Left Front OFF ................................ 2, 6 & 9
Left Front UP ............................. 1 & 2; 6 & 9
Left Front DOWN ........................... 1 & 9; 2 & 6
Right Front OFF .................................. 3 & 4
Right Front UP ................................... 1 & 4
Right Front DOWN ................................. 1 & 3
( 1) - Left side of vehicle refers to driver's side.
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PASSENGER-SIDE WINDOW SWITCH CONTINUITY TABLE (3000GT) \
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Switch Position Check Continuity Between Pins No.
Page 1064 of 1501
![MITSUBISHI MONTERO 1998 Service Manual Item Condition Specification (1)
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Item Condition Specification (1)
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Engine Oil Oil Pan 4.5 Qts. (4.3L)
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Oil Filter 0.32 Qts. (0.3L)
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Oil Cooler 0.32 Qts. (0.3L)
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Engine Drained; With Reserve Tank 10 Qts. (9.5L)
Coolant
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Automatic Drained 8.9 Qts. (8.5L)
Transmission
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Manual Drained 3.3 Qts. (3.2L)
Transmission
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Rear Axle Drained 3.3 Qts. (3.2L)
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Transfer Case Drained 2.6 Qts. (2.5L)
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1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
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LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE\
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Material Condition Specification
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Engine Oil Ambient Temperature Less Than SAE 5W-30
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1) 0 F (-18 C) To 100 F (38 C)
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Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
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Power All Automatic Transmission
Steering Fluid DEXRON II
Fluid
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
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Front Axle All API Classification GL-5
Or Higher (
2)
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Clutch Fluid All DOT 3 Or DOT 4
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Hook Lock All Multipurpose Grease
Catch, Door NLGI Grade 2
Lock Strikers
Seat Adjust-
ers, Backdoor
Lock, Parking
Brake Cable
Mechanism
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Page 1082 of 1501
terminal to relay terminal No. 3. Continuity should exist between
relay terminals No. 4 and 5. Replace relay as necessary.
Eclipse (M/T With Theft Alarm)
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 3. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 3 and another jumper wire from negative battery
terminal to relay terminal No. 1. Continuity should exist between
relay terminals No. 2 and 5. Replace relay as necessary.
Eclipse (M/T Without Theft Alarm)
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 2. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 1 and another jumper wire from negative battery
terminal to relay terminal No. 2. Continuity should exist between
relay terminals No. 3 and 4. Replace relay as necessary.
Mirage
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 3. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 3 and another jumper wire from negative battery
terminal to relay terminal No. 1. Continuity should exist between
relay terminals No. 2 and 4. Replace relay as necessary.
Montero Sport With A/T
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 3. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 3 and another jumper wire from negative battery
terminal to relay terminal No. 1. Continuity should exist between
relay terminals No. 2 and 5. Replace relay as necessary.
Montero Sport With M/T
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 3. See WIRING DIAGRAMS.
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 1 and another jumper wire from negative battery
terminal to relay terminal No. 3. Continuity should exist between
relay terminals No. 2 and 4. Replace relay as necessary.
3000GT
1) Remove starter relay. See STARTER RELAY LOCATIONS table.
With no power supplied to any relay, continuity should exist between
relay terminals No. 1 and 2 and between relay terminals No. 3 and 4.
See Fig. 1 .
2) Connect a jumper wire from positive battery terminal to
relay terminal No. 1 and another jumper wire from negative battery
terminal to relay terminal No. 2. Continuity should exist between
relay terminals No. 3 and 5. See Fig. 1. Replace relay as necessary.
STARTER RELAY LOCATIONS TABLE
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Application Location
Diamante ............. At Left Front Fender, Inside Fuse/Relay Block
Page 1083 of 1501
Eclipse
Without Theft Alarm ........................ Behind Center Of Dash
With Theft Alarm .... Under Left Of Instrument Panel, On Relay Box
Galant ................................... Inside Right Front Fender
Mirage .......................... In Left Underhood Fuse/Relay Block
Montero ...................................... Behind Center Of Dash
Montero Sport ................... In Left Underhood Fuse/Relay Block
3000GT ......................... In Right Underhood Fuse/Relay Block
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Fig. 1: Identifying Starter Relay Connector Terminals (3000GT)
Courtesy of Chrysler Corp.
BENCH TESTING
* PLEASE READ THIS FIRST *
CAUTION: Perform tests in less than 10 seconds to prevent damage to
coil.
NO-LOAD TEST
1) Install starter in soft-jawed vise. Connect starter in
series with a fully-charged 12-volt battery. Connect a 100-amp ammeter
and carbon pile rheostat in series with positive battery post and
starter motor terminal. See Fig. 2.
2) Install voltmeter across starter motor. Adjust carbon pile
rheostat to full resistance. Connect cable from starter motor body to
negative battery terminal. Adjust carbon pile rheostat to proper test
voltage. Ensure maximum amperage is as specified and starter rotates
Page 1086 of 1501
Fig. 4: Measuring Pinion Gap
Courtesy of Mitsubishi Motor Sales of America
PINION TEST
While holding pinion housing, rotate pinion. Pinion should
rotate smoothly in clockwise direction only. Inspect pinion and ring
gear for wear or burrs. If pinion does not rotate as specified or
damage is found, replace pinion.
Page 1089 of 1501
![MITSUBISHI MONTERO 1998 Service Manual STARTER SPECIFICATIONS TABLE \
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STARTER SPECIFICATIONS TABLE \
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Application In. (mm)
Commutator Maximum Runout ..................... .004 (.10)
Commutator Minimum Diameter
Diamante ................................... 1.23 (31.2)
Eclipse
Direct Drive Type ................................ (1)
Gear Reduction Type ...................... 1.12 (28.4)
Galant ..................................... 1.12 (28.4)
Mirage
Direct Drive Type ........................ 1.22 (31.4)
Gear Reduction Type ...................... 1.12 (28.4)
Montero & Montero Sport .................... 1.13 (28.8)
3000GT ..................................... 1.12 (28.4)
Commutator Undercut Depth ..................... .020 (.51)
Pinion Gap .......................... .020-.079 (.51-2.01)
( 1) - Information is not available from manufacturer at time
of publication.
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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE \
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Application Ft. Lbs. (N.m)
Starter-To-Block Bolts
Diamante ....................................... 23 (31)
Eclipse
2.0L Non-Turbo ............................... 40 (54)
2.0L Turbo & 2.4L ............................ 22 (30)
Galant ......................................... 22 (30)
Mirage ......................................... 36 (49)
Montero & Montero Sport .................. 19-24 (26-33)
3000GT ......................................... 23 (31)
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WIRING DIAGRAMS
Page 1105 of 1501
STEERING COLUMN SWITCHES
1998 Mitsubishi Montero
1998 ACCESSORIES & EQUIPMENT
Mitsubishi - Steering Column Switches
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport,
3000GT
* PLEASE READ THIS FIRST *
WARNING: Deactivate air bag system before performing any service
operation. See AIR BAG RESTRAINT SYSTEMS article. DO NOT
apply electrical power to any component on steering column
without first deactivating air bag system. Air bag may
deploy.
DESCRIPTION
Headlight and turn signal switch and wiper/washer switch are
part of combination switch. For information on cruise control switch
(right side of column), see appropriate CRUISE CONTROL SYSTEMS
article.
COMPONENT LOCATIONS
COMPONENT LOCATIONS TABLE \
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Component Location
Headlight Relay .................... In Engine Compartment
Fuse/Relay Block
Foglight Relay
Except Montero & Montero Sport ... In Engine Compartment
Fuse/Relay Block
Taillight Relay
Except Montero Sport ............. In Engine Compartment
Fuse/Relay Block
Turn Signal/Hazard Flasher Unit
Diamante ............................ At Left Kick Panel
Eclipse .......................... Behind Center Of Dash
Except Diamante & Eclipse ..... Behind Left Side Of Dash
Wiper Relay
Front
Except Diamante & 3000GT .......... On Steering Column
Rear
Eclipse ........................ Behind Center Of Dash
Montero & Montero Sport .............. On Relay Block,
Behind Left Side Of Dash
3000GT ................ Behind Left Rear Quarter Panel
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COMPONENT TESTS
DIAMANTE
Turn Signal, Lighting & Dimmer/Passing Switch Tests
Disconnect steering column combination switch connector. See
Fig. 1 . Check continuity between specified terminals. See
STEERING COLUMN COMBINATION SWITCH CONTINUITY CHECK TABLE (DIAMANTE) .
Page 1140 of 1501
Check continuity between specified terminals. See Figs. 31 and 33. If
continuity is not as specified, replace steering column combination
switch.
REMOVAL & INSTALLATION
* PLEASE READ THIS FIRST *
WARNING: Deactivate air bag system before performing any service
operation. See AIR BAG RESTRAINT SYSTEMS article. DO NOT
apply electrical power to any component on steering column
without first deactivating air bag system. Air bag may
deploy.
IGNITION SWITCH
Removal & Installation (Diamante)
Remove instrument panel lower cover. Remove upper and lower
steering column covers. See Fig. 1. Remove ignition switch. To
install, reverse removal procedure.
Removal & Installation (Eclipse)
1) Remove knee protector mount screw plugs. Remove knee
protector. Remove hood lock release handle. Remove upper and lower
steering column covers. See Fig. 6. Remove ignition key illumination
light.
2) Remove steering lock cylinder. Remove A/C-heater system
lap cooler and shower ducts. On A/T models, remove key interlock cable
and slide lever. On all models, remove ignition switch. To install,
reverse removal procedure.
Removal & Installation (Galant)
Remove knee protector. Remove upper and lower column covers.
See Fig. 11 . Remove ignition switch. To install, reverse removal
procedure.
Removal & Installation (Mirage)
Remove knee protector. Remove steering column cover. See
Fig. 15 . Remove clip and cover. On A/T models, remove key interlock
cable, spring and slide lever. On all models, remove ignition switch.
To install, reverse removal procedure.
Removal & Installation (Montero & Montero Sport)
Remove lower instrument panel cover. Remove upper and lower
column covers. See Fig. 19 or 25. Remove ignition switch. To install,
reverse removal procedure.
Removal & Installation (3000GT)
Remove knee protector. Remove upper and lower steering column
covers. See Fig. 31. Remove A/C-heater system lap cooler duct and foot
duct. Remove key reminder switch. Remove ignition switch. To install,
reverse removal procedure.
STEERING COLUMN SWITCH
CAUTION: DO NOT hammer on steering shaft. Collapsible steering column
mechanism may be damaged.
Removal & Installation (Diamante)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove instrument panel lower cover. Remove
upper and lower steering column covers. See Fig. 1. Remove steering
Page 1141 of 1501
column switch. To install, reverse removal procedure.
Removal & Installation (Eclipse)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove horn pad and steering wheel. Remove hood lock release handle.
Remove column pad and upper and lower column covers. See Fig. 6.
Remove A/C-heater system lap cooler duct and foot shower duct. Remove
steering column switch. To install, reverse removal procedure.
Removal & Installation (Galant)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove column pad. Remove foot duct. Remove
upper and lower steering column covers. See Fig. 11. Remove steering
column switch. To install, reverse removal procedure.
Removal & Installation (Mirage)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove hood release handle. Remove knee
protector. Remove upper and lower steering column covers. See Fig. 15.
Remove steering column switch. To install, reverse removal procedure.
Removal & Installation (Montero)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove foot duct. Remove lower instrument panel
cover. Remove upper and lower steering column covers. See Fig. 19.
Remove steering column switch. To install, reverse removal procedure.
Removal & Installation (Montero Sport)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove instrument panel lower cover. Remove
upper and lower steering column covers. See Fig. 25. Remove steering
column switch. To install, reverse removal procedure.
Removal & Installation (3000GT)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove knee protector. Remove upper and lower
steering column covers. Remove A/C-heater system lap cooler duct and
foot duct. Remove left or right steering column switch. See Fig. 31.
To install, reverse removal procedure.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE \
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Application Ft. Lbs. (N.m)
Steering Wheel Nut
Diamante, Montero, Montero Sport
& 3000GT ...................................... 29 (39)
Eclipse, Galant & Mirage ....................... 30 (41)
INCH Lbs. (N.m)
Air Bag Module Bolts/Nuts
Diamante, Eclipse & Mirage .................... 53 (6.0)
Galant & Montero .............................. 80 (9.0)
Montero Sport ................................. 78 (8.8)
3000GT ....................................... 39 (4.4)
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WIRING DIAGRAMS
Page 1150 of 1501
STEERING COLUMN
1998 Mitsubishi Montero
1997-98 STEERING
Mitsubishi - Steering Columns - RWD & 4WD
Mitsubishi: Montero, Montero Sport
DESCRIPTION & OPERATION
WARNING: Vehicle is equipped with a Supplemental Restraint System
(SRS) that includes an air bag located in steering wheel.
Use caution when working around steering column. Ensure
battery is disconnected before attempting any repair. DO NOT
apply electrical power to any component on steering column
without disconnecting air bag module (air bag could deploy).
Steering column consists of a collapsible steering shaft with
lower joint assembly. Vehicle is equipped with a Supplemental
Restraint System (SRS) that includes an air bag and clockspring
located in steering column wheel.
NOTE: For information not covered in this article, air bag
DIAGNOSIS & TESTING or DISPOSAL PROCEDURES, see AIR BAG
RESTRAINT SYSTEM article.
DISABLING & ACTIVATING AIR BAG SYSTEM
WARNING: Wait at least 60 seconds after disconnecting negative
battery cable before servicing SRS. System reserve capacitor
maintains SRS voltage for about 60 seconds after battery is
disconnected. Servicing SRS before 60-second period may
cause accidental air bag deployment and possible personal
injury.
To disable system, turn ignition switch to OFF position.
Disconnect and isolate negative battery cable end. Wait at least 60
seconds. To activate system, reconnect negative battery cable.
AIR BAG SERVICE PRECAUTIONS
The following precautions should be observed when working
with SRS:
* Disable SRS before servicing any SRS or steering column
component. Failure to do this may result in accidental air
bag deployment and possible personal injury. See DISABLING &
ACTIVATING AIR BAG SYSTEM.
* Wait at least 60 SECONDS after disabling air bag system. SRS
system retains enough voltage, for a short time after system
is disabled, to deploy air bag.
* After repairs, always turn ignition on to ensure SRS warning
light is working properly and no system faults are indicated.
* Always wear safety glasses when servicing or handling an air
bag.
* DO NOT expose air bag module and clockspring to temperatures
more than 200
F (93 C).
* When placing a live air bag on a bench or other surface,
always face air bag and trim cover up, away from surface.
This will reduce motion of module if air bag accidentally