MITSUBISHI MONTERO 2000 Service Repair Manual

G
EN ER AL IN FO RM ATIO N
A 4-s p oke ty p e ste erin g wheelh as been mounte d.
A ll m odels have been equip ped wit h th e SR S as
s ta ndard .
T he pow er ste erin g is an in te gra l ra ck and pin io n
t y p e th at co m bin es th e ste erin g gear and lin ka ge i
n to one lig ht- w eig ht and co m pact asse m bly .
T he ste erin g syste m use s a va ne oil pum p wit h
a flu id flo w co ntr o l syste m ,so th at ste erin g eff o rt
v a rie s wit h engin e sp eed.
I te m S
pecif ic a tio ns S
te erin g gear and lin ka ge T
yp e I
n te gra lty p e G
ear ty p e R
ack and pin io n O
il p um p T
yp e V
ane ty p e D
is p la ce m ent m l/ r e v. 1
0.0 R
elie f se t pre ssu re MPa 8
.8

STEERING -Service Specifications/Lubricants/Sealant and Adhesive37A-5
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Steering wheel free play mmwith engine running-30 or less
with engine stopped0–10-
Steering angleInner wheel36_30’±1_30’-
Outer wheel31_40’-Outer wheel
31_40’-
Ball joint turning torque N×m0.49 - 2.45-
Stationary steering effort NSteering effort39.2 or less-
Fluctuation allowance5.9 or less-
Oil pump relief pressure MPa8.3 - 9.0-
Pressure under no-load condition MPa<6G7, 4D5>0.34-
<4M4>0.29-
Steering gear retention hydraulic pressure MPa8.3 - 9.0-
Oil pressure switch operating pressureOFF®ON1.5 - 2.0-
MPa <6G7, 4M4>ON®OFF1.5 - 2.0-
Pinion total rotation torque N×mTotal rotation torque0.6 - 1.7-
Torque variation0.4 or less-
Tie rod joint swing resistance N (Tie rod joint swing torque N×m)11 - 35 (1.4 - 4.9)-
Special tool aperture dimension (MB991561) mm2.9-
Band crimped width mm2.4 - 2.8-
LUBRICANTS
ItemSpecified lubricantQuantity
Power steeringAutomatic transmission fluid DEXRONIIAbout 0.6 l
Tie rod bellowsSilicone greaseAs required
Pinion and valve assemblyRepair kit greaseAs required
Rack assemblyRepair kit greaseAs required
SEALANT AND ADHESIVE
ItemSpecified sealantRemarks
Rack support cover end plug3M ATD Part No. 8663 or equivalentSemi-drying sealant


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S
PEC IA L TO OLS
T o ol N
um ber N
am e U
se M
B990635,
M B99111 3 or
M B991406 S
te erin g lin ka ge
p ulle r T
ie ro d end dis co nnectio n M
B990326 P
re lo ad so cke t B
all jo in t tu rn in g to rq ue measu re m ent M
B991548 P
ow er ste erin g
o il p re ssu re gauge
a dapte r
( p um p sid e) O
il p re ssu re measu re m ent M
B991549 P
ow er ste erin g
o il p re ssu re
g auge adapte r
( h ose sid e) M
B990662 O
il p re ssu re gauge
a sse m bly M
B990784 O
rn am entre m ove r S
te erin g wheelco ve r re m ova l M
B991006 P
re lo ad so cke t T
o ta lp in io n to rq ue measu re m ent M
B991204 T
o rq ue wre nch
s o cke t M
B990925 B
earin g and oil
s e alin sta lle r se t O
il se ala nd bearin g pre ss fit tin g
( R efe r to GRO UP 26 -Specia lTo ols .)

M
B9911 20 N
eedle bearin g
p ulle r V
alv e housin g needle bearin g pre ssin g-o ut M
B9911 99 O
il se alin sta lle r G
ear housin g oil se alp re ss fit tin g M
B9911 97 B
ar (lo ng ty p e) M
B991202 O
il se ala nd
b earin g in sta lle r V
alv e housin g needle bearin g and lo w er
b earin g pre ss fit tin g M
B991213 O
il se alp ro te cto r R
ack asse m bly in sta lla tio n M
B991203 O
il se ala nd
b earin g in sta lle r V
alv e housin g oil se ala nd bearin g pre ss
f it tin g M
B991317 S
ealrin g in sta lle r P
in io n se alrin g co m pre ssio n M
B990941 T
o rq ue tu be
b earin g in sta lle r V
alv e housin g lo w er oil se alp re ss fit tin g M
B991561 B
oot band
c rim pin g to ol B
ello w s band in sta lla tio n

O
N-V EH IC LE SER VIC E
S TE ER IN G WHEEL FR EE PLA Y CHEC K
1 . Wit h th e engin e ru nnin g (h yd ra ulic pre ssu re opera tin g),
p ut th e fr o nt wheels in str a ig ht- a head posit io n.
2 . Lig htly tu rn th e ste erin g wheel le ft and rig ht to measu re
c ir c u m fe re ntia l pla y on th e ste erin g wheel befo re th e
w heels sta rt to move .
L im it : 30 mm or le ss
3 . When th e pla y exce eds th e lim it , ch eck ste erin g sh aft
c o nnectio ns and ste erin g lin ka ge fo r lo ose ness. R epair
o r re pla ce if nece ssa ry .
4 . If th e pla y still exce eds th e lim it , put th e ste erin g wheel
i n str a ig ht- a head posit io n wit h th e engin e sto pped.T hen,
l o ad 5 N in th e cir c u m fe re ntia l dir e ctio n on th e ste erin g
w heel and measu re cir c u m fe re ntia l pla y.
S ta n dard valu e: 0 –10 mm
5 . In ca se th e pla y exce eds th e sta ndard va lu e again ,re m ove
t h e ste erin g gear box and lin ka ge.T hen,c h eck and adju st
t o ta l pin io n to rq ue. (R efe r to P.3 7A -1 9.)
S TE ER IN G ANG LE CHEC K
1 . Put th e fr o nt wheels on atu rn in g ra diu s gauge and
m easu re ste erin g angle .
S ta n dard valu e:
I n ner w heels 3
6_3 0’± 1_3 0’ O
ute r w heels 3
1_4 0’ M
B990635,
M B9911 1 3 or
M B991406 w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

3
9.2 N or le ss F
lu ctu atio n 5
.9 N or le ss

R
etu rn hose
Vin yl h ose
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

T
e m pera tu re
g auge P
re ssu re
g auge
( M B990662) S
hut- o ff
v a lv e
A dapte r
( M B991548)
O il
p um p
O
il re se rv o ir
Adapte r
( M B991549)
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k