Oil MITSUBISHI MONTERO 2000 Service User Guide

ENGINE <4D5> -Service Specifications/Sealants11B-3
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
A/C compressor drive beltVibration frequency Hz157 - 176–
(When inspection)Tension N260 - 325–
Deflection mm 8.0 - 8.5–
A/C compressor drive beltVibration frequency Hz157 - 176–
(When adjustment)Tension N260 - 325–
Deflection mm 8.0 - 8.5–
A/C compressor drive beltVibration frequency Hz192 - 208–
(When replacement)Tension N390 - 450–
Deflection mm 6.5 - 7.0–
Valve clearance (at hot) mm0.25-
Injection timing (Value indicated on dial gauge mm)9_ATDC (1±0.03)-
Idle speed r/min750±100-
Compression pressure kPa (at engine speed of 280 r/min)3,040Min. 2,256
Compression pressure difference of all cylinder (at engine speed of 280
r/min) kPa-Max. 294
Timing belt tension mm4-5
Timing belt B tension mm4-5
SEALANTS
ItemsSpecified sealantRemarks
Oil panMITSUBISHI GENUINE PART
MD970389 or equivalentSemi-drying sealant
Semi-circular packing and rocker
cover gasket seal, and cylinder head
seal3M ATD Part No. 8660 or equivalent


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

S
PEC IA L TO OLS
T o ols N
um ber N
am e U
se M
B991502 M
UT-II
s u b-a sse m bly D
riv e belt te nsio n measu re m ents M
B991668 B
elt te nsio n mete r
s e t M
D998384 P
re str o ke measu r-
i n g adapte r A
dju stm ent of th e in je ctio n tim in g M
D998727 O
il p an re m ove r R
em ova lo f oil p an M
B991800 C
ra nksh aft pulle y
h old er H
old in g th e cra nksh aft p ulle y M
B991802 P
in B M
D998781 F
ly w heelsto pper S
ecu rin g th e fly w heel M
D998382 C
ra nksh aft fr o nto il
s e alin sta lle r I
n sta llin g th e cra nksh aft fr o nt oil se al M
D998383 C
ra nksh aft fr o nto il
s e alg uid e

M
D998376 C
ra nksh aft re ar oil
s e alin sta lle r P
re ss-fit tin g th e cra nksh aft re ar oil se al M
B990767 E
nd yo ke hold er H
old in g th e ca m sh aft sp ro cke t M
D998719 C
ra nksh aft pulle y
h old er pin M
D998381 C
am sh aft oil se al
i n sta lle r I
n sta llin g th e ca m sh aft oil se al M
D998051 C
ylin der head bolt
w re nch R
em ova l and in sta lla tio n of th e cylin der head
b olt

O
IL PA N AN D OIL SC REEN
R EM OVA L AND IN STA LLA TIO N 5
6
78
9
1
0
12
±1
N×m
1 9
±3
N×m
1 9
±3
N×m
8 .8
±1
.0
N×m
7 .0
±1
.0
N×m
3 9
±5
N×m
8 .8
±1
.0
N×m
35
±6
N×m (
E ngin e oil)
R em oval ste p s
1 . E ngin e oil le ve l gauge and guid e
a sse m bly
2 . D ra in plu g
" BA
3. D ra in plu g gaske t
4 . A lt e rn ato r va cu um pum p oil re tu rn
h ose co nnectio n
5 . O il le ve l se nso r co nnecto r 6
. O il le ve l se nso r
7 . S pace ru bber
8 . B ell housin g co ve r
A A"
"
AA
9. O il pan
1 0. O il scre en
1 1 . O il scre en gaske t
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

C
RANKSH AFT OIL SEA L
R EM OVA L AND IN STA LLA TIO N

O
il s e alc a se
Oil s e para to r
O il p an m ountin g su rfa ce O
il h ole O
il s e al C
ra nksh aft
M D998382 (
A pply oil to oute r
s u rfa ce ) F
ro nt
l o w er
c a se
O il
p um p
d riv e
s h aft
M D998383
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

C
AM SH AFT AN D CAM SH AFT OIL SEA L
R EM OVA L AND IN STA LLA TIO N 1
1
1 2 1
2 1
2
6
15
.9
±0
.9
N×m
1 1
±1
N×m 6
9
±5
N×m
2
0
±1
N×m 2
0
±1
N×m
3 7
±2
N×m 3
7
±2
N×m
1
12
A
pply engin e oil to all m ovin g
p arts durin g in sta lla tio n.

C
YLIN DER HEA D GASK ET
R EM OVA L AND IN STA LLA TIO N 7
2
2
±4
N×m
2 4
±4
N×m 2
2
±4
N×m 4
.9
±1
.0
N×m
12
±1
N×m
3
0
±6
N×m
4.9
±1
.0
N×m
4
.9
±1
.0
N×m
1 1 8
±5
N×m
13
1 4
(E ngin e oil)
(
D urin g co ld en gin e)
30
±6
N×m
3
0
±6
N×m
R em oval ste p s
1 . O il le ve l gauge guid e and oil le ve l
g auge asse m bly
A A"
"
DA
2. R adia to r upper hose
D Rocke r co ve r (R efe r to P.1 1 B -2 7.)
3 . E ngin e co ola nt te m pera tu re sw it c h
c o nnecto r (fo r A/C co m pre sso r
c o ntr o l. )
4 . E ngin e co ola nt te m pera tu re sw it c h
c o nnecto r (fo r co ndense r fa n co n-
t r o l. )
5 . G lo w plu g co nnecto r
6 . E ngin e co ola nt te m pera tu re gauge
u nit and se nso r co nnecto r 7
. E arth ca ble co nnectio n
A B"
"
CA
8. Fuel in je ctio n pip e
9 . H eate r hose co nnectio n
1 0. Fuel hose co nnectio n
D Wate r pip e asse m bly C
( R efe r to GRO UP 14.)
A C"
11 . P ow er ste erin g oil pum p asse m bly
1 2. P ow er ste erin g oil pum p bra cke t
b olt
A D"
"
BA
13. C ylin der head asse m bly
" AA
14. C ylin der head gaske t
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

2
3
2 2
1
5
16 2
0
21
1 4 1
7
1
8
19
2
2
±4
N×m
2 2
±4
N×m
44
±5
N×m 1
2
±2
N×m
4 4
±1
0
N×m * 1
8
1
8
D Coolin g fa n
( R efe r to G
RO UP 14
.)
A A"
14. A lt e rn ato r and pow er ste erin g oil
p um p driv e belt
A B"
15. P ow er ste erin g oil pum p asse m bly
1 6. E ngin e oil co ole r hose s co nnectio n
1 7. Fuel hose s co nnectio ns
1 8. Vacu um hose s co nnectio n
1 9. B ra ke booste r va cu um hose
c o nnectio n 2
0. A cce le ra to r ca ble co nnectio n
2 1. H eate r hose s co nnectio n
< V ehic le s wit h A/C >
D Tra nsm is sio n asse m bly
( R efe r to G
RO UP 22
.)
2 2. E ngin e su pport fr o nt in su la to r
a tta ch in g bolt
A C"
"
AA
23. E ngin e asse m bly
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

11B-1
ENGINE <4D5>
CONTENTS
GENERAL 2.................................
Outline of Changes 2...........................
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 2.................
SEALANT 2..................................
SPECIAL TOOLS 3...........................ON-VEHICLE SERVICE 4.....................
Injection Timing Check and Adjustment 4.........
Idle Speed Check 4............................
OIL PAN AND OIL SCREEN 5................
TIMING BELT AND TIMING BELT B 7........
CYLINDER HEAD GASKET 13................


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk