engine MITSUBISHI MONTERO 2000 Service User Guide

3 MSB-00E00-505
3. Details:
Contents of Attachment are to be added to GROUP 00 (GENERAL).
PRECAUTIONS BEFORE SERVICE
LEARNING FUNCTION OF GDI ENGINE
1. Purpose
On the GDI engine equipped cars, when replacement of the ECU (for engine control) or resetting
of the battery* has been performed, an idle learning function of the ECU (for engine control) will
be required.
The idle learning function will be completed by running the engine at idle by the following procedure.
NOTE:
*: Disconnection of ECU (for engine control) battery backup power supply (disconnection of battery
terminals or ECU connectors)
2. Idle Learning Procedure
(1) Start the engine, and warm up the engine until its coolant temperature reaches 85°C or higher.
When the engine coolant temperature is 85°C or higher, you have only to turn the ignition
switch to the ON position.
(2) Turn the ignition switch to the LOCK (OFF) position, and stop the engine.
(3) After lapse of ten or more seconds, restart the engine.
(4) Run the engine at idle for ten minutes under the following conditions.
DTransmission: Neutral (P range for automatic transmission)
DAir conditioner and heater: Not operational
DEngine coolant temperature: 83°C or higher
(5) Stop the engine.
(6) Restart the engine, and run it at idle for ten minutes under the following condition.
DTransmission: Neutral (P range for automatic transmission)
DAir conditioner: Operational (Temperature set at “maximum cool”, fan at high speed, and
windows fully opened)
DEngine coolant temperature: 83°C or higher
(7) Repeat steps (5) and (6).
NOTE:
1) When the atmospheric temperature is 20°C or more and the air conditioner has continuously
been operated, step (7) may be omitted.
2) During idling operation of the engine in steps (4) and (6), when engine operation switches
from lean operation to stoichiometric operation, engine stall can occur. In this case, clean the
throttle body (throttle valve) thoroughly, and then repeat step (1) and the subsequent steps.


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GENERAL -Outline of Changes/Vehicle Identification00-1
GROUP 00
GENERAL
OUTLINE OF CHANGES
The following models are equipped with Mitsubishi Stability Control (MITSUBISHI SC) system.
VEHICLE IDENTIFICATION
MODELS

Model codeEngine modelTransmission modelFuel supply system
V68WMNDFL64M41-DOHC Intercool-V5M31 <5M/T>Electronically-con-
MNHFL6
er Turbo (3,200 mL)trolled high pressure
fuel distribution
MNHFR6
MYHFL6V5A51 <5A/T>
MYHFR6
MNXFL6V5M31 <5M/T>
MNXFR6
MYXFL6V5A51 <5A/T>
MYXFR6
V65WMNHCL66G74GDI (3,496 mL)V5M31 <5M/T>GDI
MNHCR6
MYHCL6V5A51 <5A/T>
MYHCR6
MNXCL6V5M31 <5M/T>
MNXCR6
MYXCL6V5A51 <5A/T>
MYXCR6


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GENERAL -Vehicle Identification00-2

Model codeEngine modelTransmission modelFuel supply system
V78WLNDFL64M41-DOHC Intercool-V5M31 <5M/T>Electronically-con-
LNHFL6
er Turbo (3,200 mL)trolled high pressure
fuel distribution
LNHFR6
LYHFL6V5A51 <5A/T>
LYHFR6
LNXFL6V5M31 <5M/T>
LNXFR6
LYXFL6V5A51 <5A/T>
LYXFR6
V75WLNHCL66G74GDI (3,496 mL)V5M31 <5M/T>GDI
LNHCR6
LYHCL6V5A51 <5A/T>
LYHCR6
LNXCL6V5M31 <5M/T>
LNXCR6
LYXCL6V5A51 <5A/T>
LYXCR6


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GENERAL -Vehicle Identification00-1
GROUP 00
GENERAL
INSPECTION SERVICE POINTS
DIAGNOSIS FUNCTION
WHEN USING THE WARNING LAMP
The diagnosis code read-out function, which is available by means of the neutral position indicator lamp,
has been discontinued .
VEHICLE IDENTIFICATION
MODELS

Model codeEngine modelTransmission modelFuel supply system
V64WMNDFL64D56 Intercooler Turbo
(2 477mL)
V5MT1 <5M/T>Injection
MNHFL6
(2,477mL)
V5M31 <5M/T>
MNHFR6
MNXFL6
MNXFR6
V68WMNDFL64M41-DOHC Intercool-
erTurbo(3 200mL)
V5M31 <5M/T>Electronically-con-
trolledhighpressure
MNHFL6
erTurbo(3,200mL)trolledhighpressure
fuel distribution
MNHFR6
MYHFL6V5A51 <5A/T>
MYHFR6
MNXFL6V5M31 <5M/T>
MNXFR6
MYXFL6V5A51 <5A/T>
MYXFR6
V65WMYHCL66G74 GDI (3,496 mL)V5A51 <5A/T>GDI
MYHCR6
MNXCL6V5M31 <5M/T>
MYXCL6V5A51 <5A/T>
MYXCR6


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GENERAL -Vehicle Identification00-2

Model codeEngine modelTransmission modelFuel supply system
V74WLNDFL64D56 Intercooler Turbo
(2 477mL)
V5MT1 <5M/T>Injection
LNHFL6
(2,477mL)
V5M31 <5M/T>
LNXFL6
V78WLNDFL64M41-DOHC Intercool-
erTurbo(3 200mL)
V5M31 <5M/T>Electronically-con-
trolledhighpressure
LNHFL6
erTurbo(3,200mL)trolledhighpressure
fuel distribution
LNHFR6
LYHFL6V5A51 <5A/T>
LYHFR6
LNXFL6V5M31 <5M/T>
LNXFR6
LYXFL6V5A51 <5A/T>
LYXFR6
V75WLYHCL66G74 GDI (3,496 mL)V5A51 <5A/T>GDI
LYHCR6
LNXCL6V5M31 <5M/T>
LYXCL6V5A51 <5A/T>
LYXCR6


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ENGINE <6G7>
Click on the applicable bookmark to selected the required model year.


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11A-2
ENGINE <6G7>
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 3.................
SEALANT 4..................................
SPECIAL TOOLS 4..........................
ON-VEHICLE SERVICE 6.....................
Drive Belt Tension Check and Adjustment 6......
Auto-tensioner Check 6.........................
Ignition Timing Check 6........................
Idle Speed Check 7............................
Idle Mixture Check 8...........................Compression Pressure Check 9.................
Intake Manifold Vacuum Check 10...............
Lash Adjuster Check 10........................
OIL PAN AND OIL SCREEN 13..............
TIMING BELT 15............................
CRANKSHAFT OIL SEAL 23.................
CAMSHAFT OIL SEAL 25...................
CYLINDER HEAD GASKET 27...............
ENGINE ASSEMBLY 30.....................


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ENGINE <6G7> -General Information/Service Specifications11A-3
GENERAL INFORMATION
Items6G74-GDI
Total displacement ml3,497
Bore´Stroke mm93´85.8
Compression ratio10.4
Combustion chamberPentroof + ball-in-piston
Camshaft arrangementDOHC
Number of valveIntake12
Exhaust12
Valve timingIntakeOpeningBTDC 8_
ClosingABDC 56_
ExhaustOpeningBBDC 48_
ClosingATDC 16_
Fuel systemElectronically controlled multipoint fuel injection
Rocker armRoller type
Auto-lash adjusterEquipped
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Basic ignition timing5_BTDC±3_-
Ignition timingApprox. 20_BTDC*1-
Idle speed r/min600±100*1-
CO contents %0.5 or less-
HC contents ppm100 or less-
Compression pressure (at engine speed of 280 r/min) kPa1,275980
Compression pressure difference of all cylinders kPa-Max. 98
Intake manifold vacuum kPa-Min. 56*2
Auto tensioner rod depth (mm)Within 1-
Timing belt tension torque N×m4.4-
Auto-tensioner rod protrusion amount mm3.8 - 5.0-
NOTE
*1: Indicates the value measured within 4 minutes since the engine was started.
*2: Indicates the value when more than 4 minutes have passed since the engine was started.


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ENGINE <4D5>
Click on the applicable bookmark to selected the required model year.


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11B-1
ENGINE <4D5>
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 3.................
SEALANTS 3................................
SPECIAL TOOLS 4..........................
ON-VEHICLE SERVICE 5.....................
Drive Belt Tension Check and Adjustment 5......
Auto-tensioner check 7.........................
Valve Clearance Check and Adjustment 8........
Injection Timing Check and Adjustment 9........
Idle Speed Check and Adjustment 12............
Idle-up Mechanism Check and
Adjustment-For A/C 12.........................Compression Pressure Check 13................
Timing Belt Tension Adjustment 14..............
Timing Belt B Tension Adjustment 15............
OIL PAN AND OIL SCREEN 17..............
TIMING BELT AND TIMING BELT B 19......
CRANKSHAFT OIL SEAL 25.................
CAMSHAFT AND CAMSHAFT OIL SEAL 27..
CYLINDER HEAD GASKET 30...............
ENGINE ASSEMBLY 34.....................


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