engine MITSUBISHI MONTERO 2000 Service Repair Manual

00-1
GENERAL
CONTENTS
HOW TO USE THIS MANUAL 2..............
Scope of Maintenance, Repair and Servicing
Explanations 2.................................
Definition of Terms 2...........................
Indication of Tightening Torque 2................
Model Indications 3............................
Explanation of Manual Contents 4...............
HOW TO USE
TROUBLESHOOTING/INSPECTION SERVICE
POINTS 6....................................
Troubleshooting Contents 6.....................
Diagnosis Function 7...........................
How to Use the Inspection Procedures 10.......
Connector Measurement Service Points 11.......
Connector Inspection 12........................
Inspection Service Points for a Blown Fuse 13...
Points to Note for Intermittent Malfunctions 13....
TREATMENT BEFORE/AFTER THE FORDING
A STREAM 14..............................
Inspection and Service before Fording a Stream
14 ............................................
Inspection and Service after Fording a Stream
15 ............................................
VEHICLE IDENTIFICATION 16...............
Vehicle Information Code Plate 16...............
Models 16.....................................
Model Code 18................................
Chassis Number 19............................
Engine Model Number 20.......................
Theft Protection 21...............
MAJOR SPECIFICATIONS 23................
PRECAUTIONS BEFORE SERVICE 29.......
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) 33....................................
SUPPORT LOCATIONS FOR LIFTING AND
JACKING 37................................
Support Positions for a Garage Jack 37.........
Support Positions for axle stands and a
Single-Post Lift or Double-Post Lift 38...........
STANDARD PARTS-TIGHTENING-TORQUE
TABLE 39..................................


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GENERAL -How to Use This Manual00-2
HOW TO USE THIS MANUAL
SCOPE OF MAINTENANCE, REPAIR
AND SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Note, however,
that for engine and transmission-related component
parts, this manual covers only on-vehicle
inspections, adjustments, and the removal and
installation procedures for major components.
For detailed information concerning the inspection,
checking, adjustment, disassembly and reassembly
of the engine, transmission and major components
after they have been removed from the vehicle,
please refer to separate manuals covering the
engine and the transmission.
ON-VEHICLE SERVICE
“On-vehicle Service” is procedures for performing
inspections and adjustments of particularly
important locations with regard to the construction
and for maintenance and servicing, but other
inspection (for looseness, play, cracking, damage,
etc.) must also be performed.
INSPECTION
Under this title are presented inspection and
checking procedures to be performed by using
special tools and measuring instruments and by
feeling, but, for actual maintenance and servicing
procedures, visual inspections should always be
performed as well.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection
or the value to which the part or assembly is
corrected and adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a
part or assembly on inspection and means the
maximum or minimum value within which the part
or assembly must be kept functionally or in strength.
It is a value established outside the range of
standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be
completed in a shorter time).
CAUTION
Indicates the presentation of information particularly
vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker, or
damage to component parts, or a reduction of
component or vehicle function or performance, etc.
INDICATION OF TIGHTENING TORQUE
Tightening torques (units: N×m) are set to take into
account the central value and the allowable
tolerance. The central value is the target value,
and the allowable tolerance provides the checking
range for tightening torques. If bolts and nuts are
not provided with tightening torques, refer to
P.00-39.


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GENERAL -How to Use This Manual00-3
MODEL INDICATIONS
The following abbreviations are used in this manual for classification of model types.
GDI: Indicates the gasoline direct injection.
DOHC: Indicates an engine with the double overhead camshaft, or models equipped with such an
engine.
M/T: Indicates the manual transmission, or models equipped with the manual transmission.
A/T: Indicates the automatic transmission, or models equipped with the automatic transmission.
A/C: Indicates the air conditioner.


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GENERAL -Vehicle Identification00-17
Model codeFuel supply system Transmission model Engine model
V68WMNDFL64M41-DOHC Intercool-V5M31<5M/T>Electronically-con-
MNHFL6
er Turbo (3,200 mL)trolled high pressure
fuel distribution
MYHFL6V5A51 <5A/T>
MNXFL6V5M31<5M/T>
MNXFR6
MYXFL6V5A51 <5A/T>
MYXFR6
V65WMNHCL66G74GDI (3,496 mL)V5M31<5M/T>GDI
MNHCR6
MYHCL6V5A51 <5A/T>
MYHCR6
MNXCL6V5M31<5M/T>
MNXCR6
MYXCL6V5A51 <5A/T>
MYXCR6

Model codeEngine modelTransmission modelFuel supply system
V74WLNDFL64D56 Intercooler TurboV5MT1 <5M/T>Inyection
LNHFL6
(2,477 mL)
V5M31<5M/T>
LNXFL6
V78WLNDFL64M41-DOHC Intercool-V5M31<5M/T>Electronically-con-
LNHFL6
er Turbo (3,200 mL)trolled high pressure
fuel distribution
LNHFR6
LYHFL6V5A51 <5A/T>
LYHFR6
LNXFL6V5M31<5M/T>
LNXFR6
LYXFL6V5A51 <5A/T>
LYXFR6


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GENERAL -Major Specifications00-24
ItemsV68WV65W
MYHFL6MNXFL6,
MNXFR6MYXFL6,
MYXFR6MNHCL6,
MNHCR6MYHCL6,
MYHCR6
VehicleOverall length14,2604,280
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,9802,0001,915
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,1651,1701.075
Max. axle weight rating-rear1,3451,3401,435
Seating capacity5
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
automa-
tic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


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GENERAL -Major Specifications00-25
ItemsV65W
MNXCL6,
MNXCR6MYXCL6,
MYXCR6
VehicleOverall length14,280
dimensionsOverall width21,875mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,935
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,080
Max. axle weight rating-rear1,430
Seating capacity5
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


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GENERAL -Major Specifications00-27
ItemsV78WV75W
LYHFL6,
LYHFR6LNXFL6,
LNXFR6LYXFL6,
LYXFR6LNHCL6,
LNHCR6LYHCL6,
LYHCR6
VehicleOverall length14,7754,795
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1124*
VehicleKerb weight2,1252,1552,060
weight kgMax. gross vehicle weight2,7602,8002,760
Max. axle weight rating-front1,1601,110
Max. axle weight rating-rear1,6001,650
Seating capacity7
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
auto-
matic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


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GENERAL -Major Specifications00-28
ItemsV75W
LNXCL6,
LNXCR6LYXCL6,
LYXCR6
VehicleOverall length14,795
dimensionsOverall width21,875mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9235
Angle of approach
degree1042*
Angle of departure
degree)1124*
VehicleKerb weight2,095
weight kgMax. gross vehicle weight2,760
Max. axle weight rating-front1,110
Max. axle weight rating-rear1,650
Seating capacity7
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre


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GENERAL -Precautions Before Service00-32
Other precautions:
DAvoid prolonged and repeated contact with oils,
particularly used engine oils.
DWear protective clothing, including impervious gloves
where practicable.
DAvoid contaminating clothes, particularly underpants, with
oil.
DDo not put oily rags in pockets, the use of overalls without
pockets will avoid this.
DDo not wear heavily soiled clothing and oil-impregnated
foot-wear. Overalls must be cleaned regularly and kept
separately from personal clothing.
DWhere there is a risk of eye contact, eye protection should
be worn, for example, chemical goggles or face shields;
in addition an eye wash facility should be provided.
DObtain First Aid treatment immediately for open cuts and
wounds.
DWash regularly with soap and water to ensure all oil is
removed, especially before meals (skin cleansers and
nail brushes will help). After cleaning, the application of
preparations containing lanolin to replace the natural skin
oils is advised.
DDo not use petrol, kerosine, diesel fuel, gas oil, thinners
or solvents for cleaning skin.
DUse barrier creams, applying them before each work
period, to help the removal of oil from the skin after work.
DIf skin disorders develop, obtain medical advice without
delay.


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3 MSB - 00E00-009Model code
Engine modelTransmission modelFuel supply system
V68WMNHFR64M41-DOHC
Intercooler
V5M31 <5M/T>Electronically-controlled
highpressurefuelMNHFR6Intercooler
Turbo (3,200 mL)V5A51 <5A/T>highpressurefuel
distribution
GENERAL -Outline of Changes/Vehicle Identification00-1
GROUP 00
GENERAL
OUTLINE OF CHANGES
The following models have been added for England that are equipped with the 4M41 engine.
VEHICLE IDENTIFICATION
MODELS



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