MITSUBISHI MONTERO 2000 Service Repair Manual

ENGINE COOLING -General14-2
GENERAL
OUTLINE OF CHANGES
Some service procedures have been established as the following changes have been made due to the
compliance with the Emission Regulation Step III.
DThe turbocharger has been changed to a Variable Geometry (VG) type. Due to this change, an
EGR cooler has been added and section ”Water hose and water pipe” has been changed. <4D5>
DThe section ”Water hose and water pipe” has been changed due to the addition of the EGR cooler.
<4M4>


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

W
ATE R HO SE AND WATE R PIP E <4D 5>
R EM OVA L AND IN STA LLA TIO N 1
1
1 2 1
3
14
1 5 1
4 ±1 N·m
1
4 ±1 N·m
1 1 ±1 N·m
2
2 ±4 N·m 4
2 ±7 N·m
R em oval ste p s
1 . H eate r hose co nnectio n
2 . W ate r hose
D Air cle aner asse m bly
3 . W ate r pip e and hose asse m bly
" AA 4. W ate r hose
5 . W ate r pip e E
" BA 6. O -rin g
" AA 7. W ate r hose
D EG R va lv e , EG R co ole r
( R efe r to GRO UP 17.) D
Turb och arg er heat pro te cto r (R efe r to
G RO UP 15 -In ta ke and exh aust
m anif o ld , tu rb och arg er.)
8 . W ate r hose
9 . W ate r pip e A
1 0. G aske t
1 1 . W ate r pip e B
1 2. G aske t
1 3. W ate r hose
1 4. W ate r pip e C
1 5. W ate r pip e D
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

E
G R co ole r sid e I
d entif ic a tio n
m ark H
ose pro te cto r W
ate r pip e O
-rin g
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

W
ATE R HO SE AND WATE R PIP E <4M 4>
R EM OVA L AND IN STA LLA TIO N 1
4
6
7
1 0
11
1 4 5
8
9
1
2 1
5
1 7
1 9 1
8
R em oval ste p s
A A" "BA 1. R adia to r upper hose co nnectio n
2 . W ate r outle t pip e
3 . G aske t
4 . W ate r hose
5 . W ate r hose
D Air cle aner asse m bly
D Therm osta t
D EG R va lv e , EG R co ole r
( R efe r to GRO UP 17.)
6 . E G R wate r outle t pip e
" AA 7. O -rin g
8 . E G R wate r in le t pip e
" AA 9. O -rin g
1 0. B yp ass pip e "
AA 11 . O -rin g
D Turb och arg er heat co ve r upper
( R efe r to GRO UP 15.)
1 2. Turb och arg er wate r outle t pip e
1 3. G aske t
1 4. Therm osta t ca se
1 5. Turb och arg er wate r in le t pip e
1 6. G aske t
D Exh aust m anif o ld
( R efe r to GRO UP 15.)
1 7. H eate r hose co nnectio n
1 8. H eate r re tu rn pip e
" AA 19. O -rin g
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

O
-rin g
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

INTAKE AND EXHAUST
Click on the applicable bookmark to selected the required model year.


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

15-1
INTAKE AND
EXHAUST
CONTENTS
SERVICE SPECIFICATIONS 2.................
SEALANT 2..................................
SPECIAL TOOL 2............................
ON-VEHICLE SERVICE 2.....................
Intake Manifold Vacuum Check <6G7> 2.........
Turbocharger Supercharging Check <4D5> 2.....
Waste Gate Actuator Check <4D5> 3..........
Waste Gate Actuator Check <4M4> 3..........
AIR CLEANER 4.............................
INTERCOOLER<4D5, 4M4> 5.................
INTAKE MANIFOLD <6G7> 6.................
INTAKE MANIFOLD AND THROTTLE BODY
<4M4> 8.....................................EXHAUST MANIFOLD <6G7> 11..............
INTAKE MANIFOLD AND EXHAUST
MANIFOLD, TURBOCHARGER <4D5> 12...
TURBOCHARGER AND EXHAUST
MANIFOLD <4M4> 14.....................
TURBOCHARGER <4D5> 16.................
TURBOCHARGER <4M4> 19.................
EXHAUST PIPE AND MAIN MUFFLER
<6G7> 21...................................
EXHAUST PIPE AND MAIN MUFFLER
<4D5> 23...................................
EXHAUST PIPE AND MAIN MUFFLER
<4M4> 25...................................


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

S
ER VIC E SPEC IF IC ATIO NS
I te m s S
ta ndard va lu e L
im it W
aste gate actu ato r activ a tio n 4
D 5 A
ppro x. 9 2 -
p
re ssu re kP a 4
M 4 A
ppro x. 1 61 -
M
anif o ld dis to rtio n of th e in sta lla tio n su rfa ce m m 0
.1 5 or le ss 0
.2 0 S
pecif ie d se ala nt R
em ark s T
hre ad of th e in ta ke manif o ld mountin g
b olt s 3
M Stu d Lockin g No.4 170 or equiv a le nt A
naero bic se ala nt N
um ber N
am e U
se M
D998770 O
xyg en se nso r
w re nch R
em ova l/ In sta lla tio n ofo xyg en se nso r <6G 7>

A
IR CLE A NER
R EM OVA L AND IN STA LLA TIO N
C au tio n
P arts mark ed by *are mad e of re cycle d -p ap er m ix ed pla stic mate ria l, so observ e th e fo llo w in g
p re cau tio ns.
1 . Avo id an y sh ock or lo ad to th ese parts when re m ovin g an d in sta llin g th em .
2 . Engag e th e case hin ges secu re ly when assem blin g th ese parts .
N O TE
P arts m ark e d by *are m ade ofre cycle d-p aper m ix e d pla stic m ate ria l, so ca n be dis p ose d ofb y in cin era tio n.