MITSUBISHI OUTLANDER PHEV 2016 (in English) Service Manual

WARNINGlIf the POWER or CHARGING indicator does not illuminates or the FAULT indicator blinks or illuminates during normal charging, please contact
a MITSUBISHI MOTORS Authorized Service Point.
l Do not charge when the EV charging cable is coiled up.
The cable may be heated and resulting in fire.
l Do not alter or disassemble the EV charging cable. Doing so could cause fire, an electric shock or injury.
l Be sure to install the cap to the normal charge connector and store the EV charging cable in a place where the cable is not exposed to water or dust.
Entry of foreign matter such as water or dust in the metal terminal of the normal charge connector or charging cable plug may cause a fire or malfunction.
l Never force the connection if the EV charging cable or connector shows damage or is not easily connected due to foreign material entering the
connector or the outlet. And never use an outlet that is worn, damaged, or will not hold the plug firmly. Doing so could cause fire, an electric shock,
or short circuit.
l Pay attention to the following for handling the EV charging cable.
Damage to the cable could cause fire, an electric shock, or short circuit.
• Do not drop the cable or do not give strong impact to it.
• Do not pull or bend with undue force.
• Do not twist.
• Do not drag.
• Do not put an object on top.
• Do not put the cable close to a heating unit including heater.CAUTIONl Do not connect the normal charge cable to an outlet that has a lower rating than the current value described on the control box.NOTElAll indicators are illuminated momentarily for confirming operation when the charging cable plug is inserted into an outlet. After that the POWER indicator
and the CHARGING indicator is continuously illuminated.
l The CHARGING indicator will start to blink when the charging is completed. The POWER indicator is continuously illuminated while the charging cable
plug is inserted into an outlet.

EV charging cable
3-09OGGE16E1Charging3

Handling and storing the con-trol box
E08301201093
CAUTIONl While charging, prevent damage to the con-
trol box by attaching a rope as shown in the
following illustration.NOTEl Use a hook with a load capacity over 4 kg.
l Check that the rope and hook have no dam-
age and are not loose before use.HookRope
Cleaning the EV charging cable
E08301301065
1. Lightly wipe these off with a soft cloth
soaked in a mild soap and water solu- tion.
2. Wipe off all the detergent with a soft
cloth dipped in fresh water and thor- oughly wrung out.
3. Wipe all moisture off and dry in a sha-
ded, well-ventilated area.WARNINGl When cleaning, be sure to remove the
charging cable plug and the normalcharge connector from the outlet. Do not
connect or disconnect the plug and the
connector with wet hands. Doing so could cause an electric shock.
l Do not expose the metal terminal of the
normal charge connector or the chargingcable plug to water or neutral detergent.
Using in wet with water could cause a fire or an electric shock.CAUTIONl Never use benzine, petrol, or other organic
solvents, or acid or alkaline solvents. Doing so could cause deformation, discolour, or
malfunction. Also, these substances may be
present in various cleaners, so check careful- ly before using.Normal charging (charging
method with rated AC220-240V outlet) E08300901165WARNINGlFor safety, do not allow children or people
who are not familiar with charging to
charge for themselves. Also, do not use
the normal charge connector within reach of children.
l Persons who use electro-medical appara-
tus such as implantable cardiac pacemak-
er or implantable cardioverter defibrilla- tor must check effect from charging with
the manufacturer of electro-medical ap- paratus. Electro-medical apparatus oper- ations could be affected by charging.
l If you use electro-medical apparatus such
as implantable cardiac pacemaker or im- plantable cardioverter-defibrillator, be
careful the following precautions.
• During charging, do not allow implan-
ted electro-medical apparatus such as
cardiac pacemaker or implantable car- dioverter defibrillator to be close to the
charge connector, EV charging cable,
control box and normal charging sta-
tion.
• Do not stay inside the vehicle.
• Do not get in the vehicle (including the
luggage compartment) to take outsomething or for other purposes.
Normal charging (charging method with rated AC 220-240V outlet)
3-10OGGE16E1Charging3

WARNING•Do not open the rear hatch, for exam-
ple to remove or place an item in the
cargo area.
Charging may affect the operation of elec- tric medical devices and result in serious
personal injury or death.
l Do not charge when the EV charging ca-
ble is coiled up.
Doing so the cable may be heated and this
might result in fire.
l Before charging, make sure that there is
no foreign matter such as dust at the nor- mal charge port and the normal charge
connector.
At this time, do not touch the normal charge port.
l When the normal charge connector is
connected to the charge port, prevent for- eign matter such as water or dust from
entering in the connection.
Connection with foreign matter such as
water or dust may cause fire or an electric shock. Do not perform charging if there
might be strong exposure to water at the
connection.
l Never pull the cable to remove the plug.
And never submerge the EV charging connector, control box or plug in water.
l Please observe the following in order to
prevent accidents during charging such as
electrocution.
• Only use the EV charging cable that is
supplied with the vehicle.WARNING• Do not charge another vehicle by the
EV charging cable. The cable may overheat and result in a fire.
• When charging outdoors, make sure to
use an outlet that is protected from wa-
ter entering.
• Do not perform charging with the car
cover.
• Do not connect or disconnect the plug
and connector with wet hands.
l While it is normal for the connector and
charging cable to become warm during charging, discontinue use immediately if
the connector or charging cable becomes hot to the touch.
l While it is normal for the control box to
become warm during charging, discontin- ue use immediately if the control box be- comes hot to the touch.
l If abnormal smells are detected or the ve-
hicle produces smoke, quickly stop charg-
ing.
l Do not perform charging in a poorly ven-
tilated area or in an enclosed area. Keep
sparks, cigarettes, and flames away from
the auxiliary battery.
Flammable gas generated from the auxili- ary battery during charging may be trap- ped, resulting in explosion.
If charging is inevitably required, venti-
late the area well.WARNINGl Grasp the normal charge connector when
connecting or disconnecting the EVcharging cable.
Grasping the cable may damage the cable
and could cause an electric shock, short circuit, and/or fire.CAUTIONl During charging, the cooling fans inside the
engine room may automatically be operated even if the operation mode of the powerswitch in OFF.
Keep your hands away from the cooling fan during charging.
l Do not perform charging from other power
source like a generator. Doing so could cause a malfunction.NOTEl If the charge connector is not easily connec-
ted to the charge port due to foreign materialentering, never force the connection. Doing so could damage the charging equipment or
the vehicle. Please contact a MITSUBISHI
MOTORS Authorized Service Point.
l The on board charger is only for rated AC
220-240V outlets.
Normal charging (charging method with rated AC 220-240V outlet)
3-11OGGE16E1Charging3

NOTElWhen connecting or disconnecting the nor-
mal charge connector, insert/pull out the
connector straight.
Also, do not incline or twist the connector. Doing so could cause a bad connection or malfunction.
l Make sure to lock the doors to prevent theft,
etc. during charging.Charging from rated AC
220-240 V outlet
E08301001222
1. Firmly apply the parking brake, press the electrical parking switch, and shift to“P” (PARK) position.
2. Turn off electrical equipment such as
lamps and put the operation mode of the
power switch in OFF.
3. After unlocking the charging lid by us-
ing the central door locks, keyless entry
system or keyless operation function, push the rear portion of the charging lid
(A) until it clicks, and open the charging lid.
4. Press the tab (B) to open the inner lid
(C).
WARNINGl It could cause electric leak, a fire or elec-
tric shock by entering water or dust intothe normal charge port.
l Do not touch the metal terminal of the
normal charge port (D) and the normal
charge connector.
Doing so could cause an electric shock and/or malfunction.NOTEl There is a hole on the charge port for water
drainage. If this hole is blocked and watergets trapped in the charge port, do not
charge. Please contact a MITSUBISHI
MOTORS Authorized Service Point.
l If the charge port is frozen, melt the ice us-
ing a hair drier. Forcing the charge connec- tor to connect while frozen could result in malfunction.
5. Insert the charging cable plug into an
outlet.
WARNINGl Make sure that the plug is inserted all the
way into the outlet before use. If charging
is continued in the state where it is not
fully inserted the plug, there is a possibili- ty of generating abnormal heat and re-sulting in a fire.
Normal charging (charging method with rated AC 220-240V outlet)
3-12OGGE16E1Charging3

WARNINGlTo prevent an electric shock or fire due to
electric current leak, perform charging
using a waterproofed outlet with earthing
which is connected to an earth leakage circuit breaker.
l To reduce the risk of electric shock or fire
due to electric leak, always use an outlet
protected by a residual current detector, rated for amperage equal to or greater than the value specified by MITSUBISHI
MOTORS , and that is connected to a
dedicated branch circuit. If the circuit is shared, and another electrical device is
being used at the same time the vehicle is charging, the breaker may trip and thecircuit may cause adverse interference on
MCB (Moulded Circuit Board) and
household electrical appliances such as TVs and audio systems.
l If a multi plug adapter is connected and
used with the EV charging cable together with other devices, the outlet may over- heat, resulting in a fire.
l Do not use a multi type outlet to prevent
an electric shock or fire. There is no guar- antee of safety because you cannot make
an earth connection in some multi type outlet and it is not a dedicated type outlet.
l Use an outlet for EV charging with water-
proofing processing installed if the instal- led position is outdoors or may get wet by
rain etc.CAUTIONl Use the outlet that is installed approx. 1 me-
ter above the ground. If the outlet position is
too low, the control box may touch the ground, which may lead to troubles such as
submersion in water or getting trampled on.NOTEl The shape of the charging cable plug and
outlet may differ from country to country as shown in the illustration.
l Use the following outlets.
l Check if the outlet on your vehicle corre-
sponds with an outlet that is installed in the
following places.
• In your house etc.
• In a parking lot or garage
Normal charging (charging method with rated AC 220-240V outlet)
3-13OGGE16E1Charging3 Denmark 250V/13AUK, Ireland 250V/13A
Germany, Spain, France, Sweden, etc. 250V/16A
Industrial plug for Europe 250V/16A
Switzerland 250V/10A Italy 250V/10 A

6.Remove the cap (E) on the normal
charge connector (F) and make sure that
there is no foreign matter such as dust at
the end of the normal charge connector and the normal charge port.
7. Connect the normal charge connector
until a click sound is heard without pressing the button (G).
CAUTIONl Do not clasp the top of normal charge con-
nector. It could cause injury to touch the protrusion on the charging lid.NOTEl If the operating mode of the power switch is
ON with the EV charging cable remains
connected to the normal charge port, the
plug-in hybrid EV system does not turn ON.
l Do not connect or disconnect the normal
charge connector repeatedly in a short peri- od. Charging may not be started.
l If you want to turn the operation mode to
“OFF” after “ACC” or “ON” position in or-
der to use the electrical device such as audio
during charging, make sure that the select position is in “P”, press the power switch toturn “OFF” without depressing the brakepedal.8. Make sure that the charging indicator
(H) on the instrument cluster is illumina-
ted.
If the charging indicator is not illumina-
ted, charging has not started.
Make sure that the normal charge port
and the plug are correctly connected, and
perform charging from Step 5 again.
Normal charging (charging method with rated AC 220-240V outlet)
3-14OGGE16E1Charging3

NOTElWhen the normal charge connector is con-
nected to the charge port, the charging indi-
cator will blink. When charging is started, the charging indicator is illuminated and thecharging port courtesy lamp blinks 3 timesand then goes off automatically.
l If you want to confirm the drive battery level
or the predicted charging time during charg- ing, one of the doors is opened or the multi
information display switch is operated, the drive battery level display (I) appears and
the predicted charging time display (J) ap- pears in the multi information display.
In addition, when the remaining time is less than 1 hour, the predicted charging time dis-
play (J) appears --:-- and does not indicate a
malfunction.
9. Charging is complete when the charging
indicator turns off. Pull out the normal
charge connector while pressing the but-
ton (K).
CAUTIONl Be sure to check the normal charge connec-
tor is removed from the normal charge port.The vehicle can be driven with the charge
connector inserted when it is not locked completely which may result in a serious ac-
cident.
Be sure the charge connector is removed
completely from the vehicle after the charg- ing is completed.NOTEl Charging can be stopped half way. In this
case, also, pull out the normal charge con-nector while pressing the button. Pressingthe manual stop button on the control box
can also stop charging.
Refer to “EV charging cable” on page 3-07.10. Close the inner lid and press the rear of
the normal charging lid until it clicks to close it.WARNINGl After charging, be sure to close the inner
lid and the normal charging lid complete-
ly.
Be careful that water or dust does not en- ter in the normal charge port, inner lid
and normal charge connector.
Entry of water or dust could cause elec- tric current leakage, resulting in a fire or
electric shock.NOTEl Make sure that the inner lid is completely
closed.
If the normal charging lid is forcibly closed
without completely closing inner lid, the hinge on the inner lid may be broken.
l When the operation mode is switched to ON
while the charging lid is not completely closed, a warning may be displayed on the
information display of the multi information
display.
Refer to “Warning display list” on page 6-24.
11. Remove the charging cable plug from
the outlet.
12. Install the cap on the normal charge con-
nector.
Normal charging (charging method with rated AC 220-240V outlet)
3-15OGGE16E1Charging3

WARNINGlAfter charging, be sure to disconnect the
charge connector from the charge port.
If the charge connector is only partially
engaged and the connector latch is un-
locked, you could put the operation mode of the power switch in “ON” and the vehi-
cle could start moving. It could lead to an unexpected accident.Quick charging (charging
method with quick
charger)* E08301401141WARNINGlBe sure to use the quick charger applica-
ble to CHAdeMO standard and certifiedby CHAdeMO association. Use of the oth-
er quick charger may cause the fire or malfunction.
l For operation of quick chargers, follow
the manual of each quick charger.
l If you use electro-medical apparatus such
as implantable cardiac pacemaker or im- plantable cardioverter-defibrillator, be
careful the following precautions.
• Please do not use a quick charger.
• Keep away as much as possible from
the place where the quick charger is
stored. If you approach it carelessly, leave quickly without standing still.WARNING• Please ask someone to perform the
quick charging if necessary.
l Before charging, make sure that there is
no foreign matter such as dust at the
quick charge port and the quick charge
connector.
At this time, do not touch the quick charge port.
l When the quick charge connector is con-
nected to the quick charge port, prevent
foreign matter such as water or dust from entering in the port.
Connection with foreign matter such as
water or dust may cause fire or an electric shock. Do not perform charging if theremight be strong exposure to water at the
connection.
l During charging, the cooling fans inside
the bonnet room may automatically be operated even if the operation mode of the
power switch is in OFF.
Keep your hands away from the cooling
fan during charging.NOTEl During quick charging, quick charging is
stopped by putting the operation mode of thepower switch in ON.NOTEl If the charge connector is not easily connec-
ted to the charge port due to foreign materialentering, never force the connection. Doing so could damage the charging equipment or
the vehicle. Contact a MITSUBISHI
MOTORS Authorized Service Point.
l The quick charger might be installed in the
public parking space, some chargers are not
suitable for this vehicle. Check the manual
of each quick charger when charging.
l The charge connector and the EV charging
cable stick out of the vehicle body while
charging, so be careful that your body does not get stuck with them or they do not touchthe next vehicle.
l The vehicle equipped with a quick charge
port is compatible with most CHAdeMO (standard for quick charging of electric vehi- cle originally established in Japan) connec-
tors on charging stations.
l Make sure to lock the doors to prevent theft,
etc. during charging.
l When using a quick charger, make sure that
the time available is enough so that the quick
charging can be finished in the time availa- ble.
If the power supply of the quick charger is
shut off during quick charging, it could lead to a vehicle failure.
1. Firmly apply the parking brake, press the
electrical parking switch, then shift the
select position in “P” (PARK) position.
Quick charging (charging method with quick charger)*
3-16OGGE16E1Charging3

2.Turn off electrical equipment such as
lamps and put the operation mode of the power switch in OFF.
3. After unlocking the charging lid by us-
ing the central door locks, keyless entry
system or keyless operation function, push the rear portion of the charging lid
(A) until it clicks, and open the charging lid.
4. Press the tab (B) to open the inner lid
(C).
WARNINGl Do not leave the inner lid open for a long
time.
It could cause an electric leak, a fire or an electric shock by water or dust entering
into the quick charge port.
l Do not touch the metal terminal of the
quick charge port (D) and the quick
charge connector.
Doing so could cause an electric shock and/or malfunction.CAUTIONl Be sure to insert the quick charge connector
straight into the quick charge port right up to
the base.
Failure to do so may result in the drive bat- tery not charging or could cause damage to the charging equipment.CAUTIONl During quick charging, the quick charge
connector cannot be removed because it is locked. Do not touch or remove the quick
charge connector during charging. Doing so, the quick charge connector might be dam-
aged. If you want to stop the quick charging
on the way, stop the charging according to
the procedures of a quick charger, and re- move the quick charge connector after con-
firming the charging is stopped.NOTEl There is a hole on the charge port for water
drainage. If this hole is blocked and watergets trapped in the charge port, do not
charge. Contact a MITSUBISHI MOTORS
Authorized Service Point.
l If the charge port is frozen, melt the ice us-
ing a hair drier. Forcing the charge connec-
tor to connect while frozen could result in malfunction.
5. Connect the quick charge connector in
the quick charge port to begin charging.
For connecting and disconnecting, fol- low the instruction manual for each
quick charger.
6. Make sure that the charging indicator
(E) on the instrument cluster is illumina-
ted.
Quick charging (charging method with quick charger)*
3-17OGGE16E1Charging3

If the charging indicator is not illumina-
ted, charging is not started.
Follow the manual of each quick charg-
er.
NOTEl When the quick charge connector is connec-
ted to the charge port, the charging indicator
is blinking. When charging is started, the charging indicator is illuminated.NOTEl If you want to confirm the drive battery level
during charging, open one of the doors or operate the multi information display switch, the drive battery level display (F) appears in
the multi information display.
Although the predicted charging time dis- play (G) blinks, the charging time for thequick charging is about 30 minutes and dis-
played “--:--” in the screen and you cannot confirm the remaining charging time.
l Operation noise may be heard from the vehi-
cle body during quick charging.
This noise comes from the operation of the drive battery cooling system, and it is not a malfunction.
l Since the drive battery cooling system uses
cool air of the air conditioning, the air condi-tioning is automatically operated.
After quick charging, if the area under the vehicle is wet, transparent and loose, it is de- humidified water from the air conditioning
and not a malfunction.
7. Charging is complete when the charging
indicator turns off.
Disconnect the quick charge connector according to the manual of the quick
charger.
CAUTIONl As the quick charge connector is heavier in
comparison to the normal charge connector, allowing it to drop could cause damage to
the vehicle or charge connector or personal injury. When removing the connector, besure to pull it out straight and as carefully as
possible.
l Do not leave the quick charge connector
connected to the quick charge port after charging.
Doing so, someone might stumble and it
could cause an injury or the quick charge port might be damaged by playing it.NOTEl Although it is possible to start the electric
motor unit if quick charging has not finishednormally, the charging indicator is continu-
ously blinking. In such a situation, perform quick charging again and finish it normally
or contact a MITSUBISHI MOTORS Au-
thorized Service Point.
8. Close the inner lid and press the rear of
the normal charging lid until it clicks to close it.
Quick charging (charging method with quick charger)*
3-18OGGE16E1Charging3