boot MITSUBISHI SPYDER 1990 Service Owner's Guide

REAR AXLE Drive Shaft
Lever section.
BOOT BAND BOOT
(LARGE) INSTALLATION
Be careful that the drive shaft should be. straight when
tightening the B.J. boot bands.
Caution
Always check the identification numbers
boot band levers. Never the ‘bands;
section
I
T.J. BOOT/SPIDER CASE
I N S T A L L A T I O N
the drive shaft in T.J. boot.
(2) Install the spider assembly to the shaft from t he direction
, of the section.
(3) After applying specified grease to the T.J. cas e, insert
the drive shaft and apply grease one more time.
Specified grease:
Repair kit grease
95
(3.35
105 (3.70 oz.)
NOTE
The grease in the repair kit should be divided in h alf
for use, respectively, at the joint and inside the boot.
Caution
The drive shaft joint use special grease. Do not
old and new or different types of grease.
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REAR AXLE Drive __
B O O T BA N D
( L A R G E )
INSTALLATION
Set the T.J. boot bands at the specified distance i n order
to adjust the amount of air inside the T.J.
and then
tighten the, T.J. boot bands securely.
Standard value (A): 79
3
84 3 mm in.)
Caution
Always check the identification numbers on the
band levers. Never confuse the bands.
Items Identification numberI
T.J. boot band (large)I
T.J. boot band (small)
INSPECTION
lCheck the drive Shaft for corrosion.
l drive shaft part for wear or damage.
lCheck for entry of water and/or foreign
l Check the spider assembly
corrosion.
lCheck the groove inside T.J. case for
lCheck the boots for deterioration, or
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BASIC BRAKE SYSTEM Tools
LUBRICANTS
,,
Brake fluid
Brake piston seal Specified lubricant or
Repair kit grease
Slide pin boot and slide pin bush inner surfaces
,
Brake piston boot inner surfaces.
Lock pin boot inner surfaces
Guide pin boot inner surfaces
Piston boot mounting grooves
Piston cup surface
Rear brake shoe and backing plate contact surfacesB r a k e g r e a s e 1
Shoe and lining assembly and auto adjuster assembly con-
tact surfaces
“.Shoe and lever assembly and auto adjuster assembly con-
tact surfaces
. .. . .
SEALANT
Items
Thread part fitting
Vacuum switch Specified sealant ATD Part No. 8861 or equivalent sealant ,
.
SPECIAL TOOLS
ToolTool number and nameApplication
T S B R e v i s i o n
Brake tool set General service tool
Compressing front disc
piston
Installation of drum brake
wheel cylinder piston cup
Removal and installation of
front hub
Front hub remover and
installer

BASIC BRAKE SYSTEM On-vehicle Service
Pad assembly
Grease
Grease Al
9. Apply grease to the attaching faces of pad and i nner
shim and to the attaching faces of outer shims.
Apply so as not to spread it out from the edge of shim.’
Specified grease:
Brake grease SAE
Caution
1. Do, not deposit grease or on pad or
brake disc friction surfaces’.
2.The grease should be so it does not
protrude from the
surfaces.
10. Be careful that the piston boot does not catch and
as the caliper assembly and lock’ pin are installed.
11. Check brake drag torque as
(1)Start engine and hold brake pedal
[Pedal depression force: approx. 196 (44 Ibs.)]
(2) Stop engine.
(3) Turn brake disc forward.
times,
(4) Check hub torque (B) with spring scale.
(5) Calculate the drag torque of the [difference
between hub torque (B) and torque (A)]. .
Standard value:
69 (15.4 or less,
12. If the difference between brake drag torque’and hub torque
exceeds the standard value, disassemble piston and clean
the piston. Check for corrosion or seal, and
check the sliding condition of the lock
and guide pin.
13. Reinstall the drive shaft.
-to
S h a f t t o
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BASIC BRAKE SYSTEM On-vehicle Service
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4.Measure hub torque (A) with pads removed measure
-brake drag torque. Torque value (A) later
to calculate brake drag force with the
installed.
To secure the disc to the hub, tighten the nuts.
5. Securely attach the pad clip to the
6.Clean the piston; then use special tool to thread the
piston into the cylinder (caliper).
7.Be careful that the piston boot does not catch and tear
as the caliper assembly and lock
are installed.
8. Check brake drag torque as follows.
(1) Start engine and hold brake pedal down for 5 second
s.
[Pedal depression force: approx. 196 (44 Ibs.)]
(2) Stop engine.
(3) Turn brake disc forward
times.
(4) Check brake hub torque (B) with spring scale.
(5) Calculate the drag torque of the disc brake [di fference
between hub torque (B) and hub torque (A)].
Standard value:
69 (15.4 Ibs.) Nm (35 or less
9.If the difference between brake drag torque and hub torque
exceeds the standard value, disassemble piston and clean
piston. Check for corrosion or piston seal, and check’
the sliding condition of the lock pin and’ pin.

BASIC BRAKE SYSTEM Front Disc Brake
DISASSEMBLY AND REASSEMBLY

74 Nm542
74 Nm
54
4
5 7
Brake caliper kitPad repair kit
Seal and boots repair kit
Caliper assembly disassembly Pad assembly disassembl
y steps
steps 1. Guide pin 1. Guide pin 2. Lock pin 2. Lock pin 3. Bushing3.Bushing4. Caliper support (pad, clip, shim)
4. Caliper support (pad, clip, shim) 11. Pad and wear indicator assembly
5.Boot12. Pad assembly6.Boot ring
13. Outer shim (stainless)7.Piston boot14. Outer shim (coated with rubber)
8.Piston15. Inner shim (stainless)9.Piston seal16. Inner shim (coatedwith rubber)
10.Caliper body 17.
Clip
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BASIC BRAKE SYSTEM Front Disc
LUBRICATION POINTS
CautionThe piston seal inside the seal andboot kit is coated with specialgrease. Do not wipe this grease off.
Brake fluid: or
Grease:Repair kit grease
Inner shi
Grease: grease SAE
Grease: Repair kit grease
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BASIC BRAKE SYSTEM Front
Lock pin
DISASSEMBLY SERVICE
When disassembling the disc brakes, disassemble both sides
(left and right) as a set.
PISTON BOOT/PISTON
Protect caliper body with cloth. Blow compressed air through
brake hose to remove piston boot and
Caution
Blow air gently.
SEAL REMOVAL
(1) Remove piston seal with finger tip.
Caution
Do not use a flat-tipped screwdriver or other tool to
prevent damage to inner cylinder.
( 2 ) C l e a n p i s t o n s u r f a c e a n d , i n n e r c y l i n d e r w i t h trichloro-ethylene, alcohol, or specified brake flu id.
Specified brake fluid:
REASSEMBLY SERVICE POINTS
PIN
INSTALLATION
(1) Grease parts as illustrated with specified grea se.
Specified grease: Repair kit grease (orange)
(2) Install the guide pin and lock pin as illustrat ed
eath
head mark of the auide
and the pin matches
the indication
or located the caliper
body.
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BASIC BRAKE SYSTEM Front Disc Brake’
DISASSEMBLY AND REASSEMBLY

35100530055
74 Nm2543
74 Nm54
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00003546
Brake caliper kit
15
Pad repair kit Seal and boots
repair kit
Caliper assembly disassemblysteps
1. Guide pin 2. Lock pin3.Bushing4. Caliper support (pad,5.Boot6.Boot ring7. Piston boot8.Piston9. Piston seal10.Caliper bodyclip, shim)
Pad assembly disassembly steps
1. Guide pin 2. Lock pin 3. Bushing
4. Caliper support (pad, clip shim)
11. Pad assembly (with wear indicator)
12. Pad assembly
13. Outer shim
14. Inner shim15. Clip

BASIC BRAKE SYSTEM Front Brake
LUBRICATION POINTS
Innerter
Grease: Brake grease SAE
Cautiqn
The piston seal inside the seal and
boot kit is coated with special
grease, so do not wipe this grease
Brake fluid: or
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