boot MITSUBISHI SPYDER 1990 Service Service Manual

BASIC BRAKE Front Disc . . .
0 0 0 0 0 4 4 9
Piston seal
Lock pin
Guide pin
Lock pin
When disassembling the disc brakes, disassemble both sides
(left and right) as a set.
PISTON BOOT/PISTON REMOVAL
Pump in compressed air through the brake hose insta llation
hole and remove the pistons and piston boot.
Caution
When removing the pistons, be sure to use the handl e
of a
hammer and adjust the height of the two
pistons while pumping in air
protrude evenly.
Do not remove one piston before trying to
remove the other piston because
will
impossible to remove the second become
(_ +-
.
REMOVAL
(1) Remove piston
with fingertip.
Caution
Do not use a screwdriver or other tool to prevent
damage to inner cylinder.
(2) Clean piston s u r f a c e a n d i n n e r ’ c y l i n d e r w i t h
trichloro-ethylene,
or brake
S p e c i f i e d b r a k e f l u i d : or
REASSEMBLY
BOOT/BUSHING/LOCK PIN
INSTALLATION
(1) Grease parts as illustrated with grease.
Specified grease: Repair
,
Install the guide pin and lock pin as so that
each head mark of guide pin
the indication mark or
body..
, , .
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SYSTEM Rear Drum Brake
DISASSEMBLY AND REASSEMBLY
Grease: Repair kit grease (orange’)Brake fluid: or
Disassembly steps
1. Boots2. Piston assembly 3. Pistons 4. Piston cups5. Wheel cylinder body
Wheel cylinder repair kit
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BASIC BRAKE SYSTEM Rear disc
DISASSEMBLY AND REASSEMBLY
1 4 ,
,,
74 Nm54
7454
Brake caliper kit
14
Pad repajr kit
5
Seal and boots repair kit
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C&per assembly disassembly
10. Caliper body
steps
1.Guide pin2.Lock pin3.Bushing support
Bootring7.Piston boot8.Piston
9.Piston seal
(pad, clip, shim)
Pad assembly disassembly steps
1. Guide pin 2. Lock pin 3. Bushing
4. Caliper support (pad, clip, shim)
11. Pad and wear indicator assembly
12. Pad assembly
13. Outer shim
14. Clip

BASICB R AKE SYSTEM Rear Disc
LUBRICATION POINTS
IGrease: Repair kit greaseI
CautionThe piston seal inside the seal andboot kit is coated with special grease.Do not wipe this grease off.
Brake fluid:
or
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Grease: Repair kit grease
DISASSEMBLY SERVICE POINTS
When disassembling the disc brakes, disassemble bot h sides
(left and right) as a set.
PISTON BOOT/PISTON REMOVAL
Protect caliper body with cloth. Blow compressed air through
brake hose to remove piston boot and piston.
Caution
Blow compressed air gently.
PISTON SEAL REMOVAL
(1) Remove piston seal with finger tip.
Caution
Do not use a flat-tipped screwdriver or other tool to
prevent damage to inner cylinder.
( 2 ) C l e a n p i s t o n s u r f a c e a n d i n n e r c y l i n d e r w i t h trichloro-ethylene, alcohol or specified brake flui d.
Specified brake fluid:
or

BASICBRAKESYSTEM Rear Disc Brake
Lock
Guide
pin
REASSEMBLY SERVICE
BOOT/BUSHING/LOCK PIN’
INSTALLATION
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease (orange)
..
(2) Install the guide pin and lock pin
that
each head mark of the guide pin and the pin
the indication mark or “L”) located on the caliper
body.
. .
INSPECTION
l Check cylinder’for wear, damage or rust.”
lCheck piston surface for wear, damage or
l Check caliper body or sleeve for wear.
l Check pad for damage or adhesion of grease, check
backing metal for damage.,
. .
, .
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace. pad assembly when pad thickness is less th an the
value.
Standard value: 10 mm in.)
mm in.),
Caution
1. When the limit is exceeded, the both
the left and right wheels must be
as a
2.If there is a significant difference In
of the pads on the left and rlght check the
sliding condition of the piston,
pin and guide
pin.
,
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6STEERING Steering Wheel , .
Inner cover
Inner cover
Steering lock bracket
Steering lock cylinder
D I S A S S E M B L Y
BOOT REMOVAL
(1) Apply grease to the inside of the
(2)Remove the boot while using a to section.
. . . .
. .
Apply grease to the inside lip of the inner cover.
(2) Cover the joint while using a rod to widen the lip section.
(3) While using the to the inner cover from behind,
pull the cover remove it from the joint.
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STEERING LOCK LOCK
CYLINDER REMOVAL
If it is necessary to remove the steering lock cylinder, use
a hacksaw to cut the special steering lock bracket
side.
REASSEMBLY SERVICE POINTS
STEERING LOCK CYLINDER/STEERING LOCK
BRACKET/SPECIAL BOLT INSTALLATION
(1)When installing the steering lock and steering lock bracket
to the column tube, temporarily install the steering lock
in alignment with the column boss.
(2) After checking that the lock works properly, ti ghten the
special bolts until the head twists off.
Caution
The steering lock bracket and bolts must be replace d
with new ones when the steering lock is installed.

S T E E R I N G Steerina Wheel and S h a f t
INNER COVER
Cover the inside lip of the inner cover pull
the outside of the cover’ onto the joint.
BEARING INSTALLATION
(1)‘ Fill the inside of the bearing grease.
(2) Install the bearings
the shaft on the joint assembly.
(3) Wrap plastic tape approximately
and one-half times
around the the and
then press fit the bearings into the cover assembly .
BOOT INSTALLATION
Apply grease to the inside of the lip section of th e boot,
and then install the boot to the joint.
INSPECTION
lCheck the steering shaft for play and round movemen t.
lCheck the joints for play, damage, or rough movemen t.
lCheck the joint bearing for wear and
lCheck the dust shield for damage.
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S T E E R I N G Steering
End of insertion groove
[Difference between theright and left tie rodend: or
(2) plastic
of the bellows band as the
,
ROD END INSTALLATION
Screw in tie rod end to have the shown dimension. L ock
with lock nut.
I N S P E C T I O N
RACK
lCheck the rack tooth surfaces for damage or wear.
lCheck the oil seal contact for uneven wear.
l Check the rack for bends.
PINION AND VALVE ASSEMBLY
lCheck the pinion gear tooth for damage or wear.
lCheck for worn or defective seal ring.
BEARING
lCheck for roughness or during bearing
operation.
l Check the bearing for play.
lCheck the needle roller for roller slip-off.
OTHERS
lCheck the cylinder inner of the rack housing
damage.
lCheck the boots for damage, cracking or deteriorati on.
Check the rack support for uneven wear or dents.
lCheck the rack bushing for uneven wear or damage.
C O V E R R E P L A C E M E N T , :
Replace the dust cover by the following,
dust cover has become ‘by
(1) Remove the dust
(2) Pack dust cover interior with
(3) Apply specified sealant to dust lip.
Specified sealant: ATD No.
(4) Using the special’ tool, dust .
r o d e n d b a i l j o i n t . ,
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E X T E R I O R D o o r
DOOR MIRROR
SPECIAL TOOL
ToolTool number and name
O r n a m e n t r e m o v e r
DOOR MIRROR
REMOVAL INSTALLATION
controlled mirror>
1
Door mirror removal steps
lDoor trim (Refer to GROUP 42 Door
Trim and Waterproof Film.)
1. Knob
2. Delta cover inner
3. Boot
.
Door mirror control switch removalsteps
6. Instrument panel switch assembly 7. Door mirror control switch
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ALPHABETICAL
A
ABS OPERATIONCheck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCELERATOR CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ACCELERATOR PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADAPTER, Transfer Case . . . . . . . . . . . . . . . . . .
AERO PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR BAG CONTROL UNIT (SRS-ECU), SRS. . . . . . . . . . .AIR BAG MODULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deployed Disposal Procedures. . . . . . . . . . . . . . . . . . . . .
Disposal Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CLEANER ELEMENT, Maintenance. . . . . . . . . . . . . . . . . .AIR CONDITIONING SWITCH
ENGINE (NON-TURBO)>. . . . . . . . . . . . . . ENGINE (TURBO) AND .AIR COOLER, charge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALIGNMENT
Front Wheel, Check and Adjustment. . . . . . . . . . . . . . . . .
Wheel, Rear, Check and Adjustment. . . . . . . . . . . . . . . . . . .AMPLIFIER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR AND TRANSFER DRIVE GEAR SET
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA.
ARM Compression, Lower
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lateral, Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toe Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper . . . . . . . . . . . . . . . . . . . . . . . .
Suspension>. . . . . . . . . . . . . . . . . . . . . . . . . . .ARMS, Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . .11AUTO-CRUISE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTO-CRUISE CONTROL CABLE, Check andAdjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTO-CRUISE CONTROL COMPONENT, Check. . . . . . . . .AUTO-CRUISE CONTROL SYSTEM, Operation Check. . . .AUTOMATIC TRANSAXLE FLUID, Maintenance. . . . . . . . . .AUTOMATIC TRANSAXLE CONTROL COMPONENTCheck
ENGINE (NON-TURBO)>.. . . . . . . . . . . .Layout ENGINE (NON-TURBO)>. . . . . . . . . . . .AUTOMATIC TRANSAXLE KEY INTERLOCK AND SHIFT LOCKMECHANISMS
ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . . . . . .AXLE
Rear, Total Backlash Check. . . . . . . . . . . . . . . . . . . . . . . . . .
AXLE OIL
Rear, Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BACK-UP LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BALL JOINT, Tie Rod End, Breakaway Torque Check. . . . .BALL JOINT SEALS, Maintenance. . . . . . . . . . . . . . . . . . . . . .
BARStabilizer Suspension>. . . . . . . . . . . . . . . . . . . . .
Suspension>. . . . . . . . . . . . . . . . . . . . . . . .
BASIC IDLE SPEED, Adjustment ENGINE (TURBO)
AND ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY
Charging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Testing Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .
BELT
Compressor, Adjustment. . . . . . . . . . . . . . . . . . . . . . . . .
(For Generator), Maintenance. . . . . . . . . . . .. . . . . (For Power steering pump), Maintenance. . . . . . . . . (For Water pump), Maintenance. . . . . . . . .. .. . .Timing. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . ... . . . . . . . .
. . . .Timing, Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLEEDING
ABS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLTHub, Replacement . . . . . . . . . . . . . . . . . . .. . . . .
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 2 7 4 1
BOOSTER
Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake, Operating Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-IBOOTS, Shaft, Maintenance. . . . . . . . . . . . . . . . . . . . . . .
BRACKET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disc, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low-reverse. . . . . . . . . .. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE BOOSTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE DISC
Front, Run-out Check. . . . . . . . . . . . . . . . . . . . . . . . . .. Run-out Correction. . . . . . . . . . . . . . . . . . . . . . . . . .
Front, Thickness Check. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear, Run-out Check.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear, Run-out Correction. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear, Thickness Check. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE DRUM
Inside Diameter Check with Rear Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE FLUID LEVEL SENSOR, Check. . . . . . . . . . . . . . . .
BRAKE HOSES, Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LINING
Thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD
Disc, Front, Check and Replacement
. . . . . . . . . . . . . . . .Disc, Rear, Check and Replacement. . . . . . . . . . . . . . . .
BRAKE PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check and Adjustment. . . . . . . . . . . . . . . . . . . .. . . . . . .BRAKE ROTOR, Disc, Front, Check. . . . . . . . . . . . . . . . .BREAKAWAY TORQUE, Rod End Ball Joint, . . .BUMPERFront. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......