engine MITSUBISHI SPYDER 1990 Service Repair Manual

CLUTCH On-vehicle Service
Engine (Non-turbo)>
Engine (Turbo) and
BLEEDING
Whenever the clutch tube, the clutch clutch
master cylinder have or the clutch pedal
is spongy, bleed the system.
Specified brake fluid: DOT 3 or 4
Caution
Use only the specified brake fluid. Do not mix with
fluid.
TSB Revision

21CLUTCH Clutch Pedal
CLUTCH PEDAL
REMOVAL AND INSTALLATION
Pre-removal OperationlScuff Plate Removal GROUP Cowl Side Trim Removal(Refer to GROUP Trims.)
l Junction Block Installation Boll: Removal
Post-installation Operationl Clutch Pedal Adjustment (Refer tol Junction Block Installation
l Cowl Side Trim Installation (Refer to GROUP Trims.) Scuff Plate Installation
(Refer to GROUP Trims.)
I
I
Nm7-929 Nm21
5
Removal steps
1. Instrument under
(Refer to GROUP Panel.)
2. Master cylinder installation nuts
3. Clutch pedal return spring gine (Non-turbo) Engine>4. Clevis pin
5. Clutch pedal assembly
6. Clevis pin
(Turbo)>
7. Rod A Engine (Turbo)>
8. Turnover spring Engine
9. Rod Engine (Turbo)>
Revision
00003519
E n g i n e ( T u r b o ) >
Clutch pedal13. Bushing
14. Spacer
15. Pedal pad
16. Adjusting bolt 17. Clutch pedal position switch
18. Interlock switch
19. Clutch pedal bracket assembly

CLUTCH Clutch Control
CLUTCH CONTROL
REMOVAL AND INSTALLATION
Operationl Clutch Fluid Draining
Engine (Non-turbo)>
Clutch Pedal Adjustment (Refer to
Specified grease:
MITSUBISHI genuine grease
Part No. 0101011 or equivalentI
Nm
11
11
TSB Revision
Clutch master
removalsteps
1. Clevis pin
2. Clutch pipe
3. Clutch master cylinder
4. Sealer
5. Reservoir bracket
49
00003520
Clutch release cylinder removal
steps
6. Clutch pipe connection
7. Clutch release cylinder
Clutch line removal steps 8. Clutch pipe
11. Clutch pipe 12. Clutch hose 13. Clutch hose bracket

CLUTCH Clutch
Nm7-9 Engine (Turbo)>
,
9
11
Clutch master cylinder removal
steps
1. pin
2. Clutch pipe connection
master cylinder
Reservoir bracket
Clutch release cylinder removal
steps
6. Clutch pipe connection
7. Clutch release cylinder
Clutch line removal steps 8. Clutch pipe
9. Clutch pipe10. Clutch fluid chamber 11. Clutch pipe 12. Clutch h o s e
TSB Revision

CLUTCHClutch Master Cylinder. . .
CLUTCH MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY
Piston repair kitBrake fluid DOT 3 or
DOT 4Grease:Rubber
(Non-turbo)
Engine (Turbo)>
Disassembly steps
1. Piston stopper ring rod assembly
Piston assembly
5. Return spring
6.Reservoir hose
121 mm (4.8 in.)
7.Reservoir cap8. Reservoir tank
9. Reservoir band
10. Nipple11. Clutch master cylinder body
INSTALLATION SERVICE POINT
PUSH ROD ASSEMBLY INSTALLATION
NOTE
Set the length of the push rod assembly to the shown
dimension to make the adjustment of the clutch peda l easier.
0 8 2 0 0 0 4
INSPECTION
lCheck the inside cylinder body for rust or scars.
lCheck the piston cup for wear or deformation.
lCheck the piston rust or scars.
lCheck the clutch pipe connection for clogging.
TSB Revision

OVERHAUL
CONTENTS
CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . ...*...4SPECIFICATIONS2. . . . . . . . . . . . .
CLUTCH RELEASE CYLINDER
Engine (Turbo) and Engine> . . .
3
Lubricants . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
Service Specifications
Engine (Turbo) and Engine> . . . . . 2
Torque Specifications . . . . . . . , . . . . . . . . . . . . . . .2

21CLUTCH OVERHAUL Specifications
SPECIFICATIONS21200030047
SERVICE SPECIFICATION Engine (Turbo) and Engine>
0.3
Diaphragm spring end height difference
TORQUE SPECIFICATIONS
Engine (Turbo) and Engine>
Clutch cover bolt
Release cylinder mounting bolt
Release cylinder union bolt
Release cylinder bleeder plug
Release fork fulcrum
Clutch chamber bracket mountingbolt
Clutch line tube flare nut
N mft.
19 14
19
14
23
17
118.0
36 24
1914
1511
Engine (Non-turbo)>
Drive plate to clutch flywheel bolt
Revision

CLUTCH OVERHAUL Specifications
LUBRICANTS
Engine (Turbo) and Engine>
ISpecified lubricants
Clutch release cylinder inner surface
Piston and cup of surface
Release fork fulcrum Brake Fluid or
Mitsubishi genuine grease
No. 0101011 or equivalent
Clutch release fork to release cylinder contact sur face
Clutch release bearing inside
Clutch disc spline
Clutch release bearing to release fork contact surf ace
Engine (Non-turbo)>
Items
Clutch flywheel assembly splineSpecified lubricantsMitsubishi genuine grease Part
No. or equivalent
Clutch release release cylinder contact surface
Clutch release lever to release bearing contact su rface
As required
As required
TSB Revision

21CLUTCH OVERHAUL Clutch
CLUTCH
REMOVAL AND INSTALLATION Engine
Removal steps
1. Oil tube
2. Clutch release cylinder 5. Clutch release lever
3. Clutch flywheel
6. Clutch control equip stud
7. Boot
4. Clutch release bearing
NOTE
The modular clutch assembly flywheel assembly) used in this vehicle consists o f a single,
dry-type clutch disc and a diaphragm style clutch c over. The clutch unit is serviced as an assembly.
No disassembly is possible.
Revision

CLUTCH OVERHAUL Clutch
REMOVAL AND INSTALLATION Engine (Turbo) and
15 Nm11
2317
19 Nm14
19 Nm14
Removal steps
1. Clutch oil tube (A)
2. Clutch
tube
3. Clutch oil fluid chamber
4.Union bolt
5.Gasket6.Union7.Valve plate
8. Valve plate spring
9. Clutch release cylinder
10. Clutch cover 11. Clutch disc12.Return clip 13. Clutch release bearing