engine MITSUBISHI SPYDER 1990 Service Repair Manual

MANUAL TRANSAXLE
ENGINE (NON-TURBO)> Transaxle
2418
75Nm5 5
59-71 NmI
13
16
Nm
65
Lifting up of the vehicle
11. Tie rod end ball joint and connection12. Stabilizer link connection13. Damper fork14. Lateral lower arm ball joint and connection15. Compression lower arm ball joint
and connection 16. Drive shaft connection
17. Center member assembly18. Clutch release cylinder connection
Front plate
20. Rear 21. Transaxle case lower cover22. Flex plate connecting bolts
Revision
23. Transaxle assembly mounting bolts 24. Transaxle mounting25. Transaxle assembly
C a u t i o n
l l: Indicates parts which
tightened, and then fully with the
vehicle on the ground in the unladen dondition.
For tightening locations indicated by the symbol,
first tighten temporarily, the final
tighteningwith the entire of the engine
applied to the
body.

MANUAL TRANSAXLE
(NON-TURBO)> Transaxle Control
REMOVAL SERVICE POINTS
TRANSAXLE MOUNTING BRACKET MOUNTINGNUTS REMOVAL
Jack up the transaxle assembly gently with a garage jack,
and then remove the transaxle mounting bracket nuts .
Caution
Be sure not to tilt the transaxle assembly.
Nut
Pry bar
I
SUPPORTING ENGINE ASSEMBLY
Set the special tool to the vehicle to support the engine
assembly.
ROD END BALL JOINT
KNUCKLE/LATERAL LOWER BALL JOINT
AND KNUCKLE/COMPRESSION LOWER ARM BALL JOINT AND KNUCKLE DISCONNECTION
Caution
1.Using the special tool, loosen the tie mounting
nut. Only loosen the nut; do not remove it from. th e
ball joint.
2.Support the special tool with a cord, etc. to preve nt
it from coming off.
DRIVE SHAFT DISCONNECTION
(1) a pry bar between the transaxle case and the drive
shaft to remove the drive shaft.
NOTE
Do not remove the hub and knuckle from the drive sh aft.
Caution
1.Use a pry bar to remove the drive shaft from B.J.
2.
assembly, or the assembly may be damaged.
Do not insert the bar too far, or the oil seal may
be damaged.
(2) Suspend the removed drive shaft with wire so that there
(3)
are no sharp bends in any of the joints.
Use the special tool to cover the transaxle case to prevent
foreign materials from getting into the transaxle c ase.
Revision

MANUAL TRANSAXLE
ENGINE (NON-TURBO)>
TransaxlemountTransaxle side l
stopper.Arrow
Transaxle
mountbracket
CLUTCH RELEASE CYLINDER
Remove the clutch release cylinder disconnecting
the oil line connection, and fix it to the vehicle chassis.
,
FLEX PLATE CONNECTING
ASSEMBLY MOUNTING BOLTS/TRANSAXLE
ASSEMBLY REMOVAL
(1)Support the transaxle a transaxle jack.
(2) Remove the connection bolts while turning the c rankshaft.
(3) Chalk mating marks on the flex plate and clutch pressure
plate for easier installation.
(4)Press the clutch pressure plate into the transaxle for easier
removal.
(5) Remove the transaxle assembly mounting bolt and lower
the transaxle assembly.
INSTALLATION SERVICE POINT
TRANSAXLE MOUNTING INSTALLATION
Align the notches on the stopper with the transaxle mount
bracket with the arrow mark facing toward the shown direction.
Then install the stopper.
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MANUAL. TRANSAXLE
ENGINE (NON-TURBO)> Transaxle Control
Frontstopper
bracket
member
ASSEMBLY INSTALLATION
If the dimension shown in the illustration is outside the standard
value when the’ weight of the engine is on the body , replace
the front roll stopper bracket assembly.
Standard value (A): 43
3 mm (1.69 in.)
SHAFT CONNECTION
Temporarily install the drive shaft so that the T.J . case of
the drive shaft is perpendicular to the transaxle.
Caution
Do not damage the oil seal lip by the serrated part of
the drive shaft.
Transaxle case
Revision

MANUAL TRANSAXLE Transaxle
19N m1453
Lubricate all internalparts with engine oil
during reassembly.
.
Disassembly steps
Bearing retainer 54. Intermediate gear assembly
55. Input shaft assembly 56. Output shaft assembly
57. Differential gear assembly 58. Bearing outer race
59. Bearing outer race 60. Oil guide
61. Bearing outer race
62. Bearing outer race
63. Oil seal 64. Oil seal65. Magnet 6 6 . M a g n e t h o l d e r67. Clutch housing assembly
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MANUAL TRANSAXLE OVERHAUL
Intermediate Gear ,
INTERMEDIATE GEAR 2220018004~
DISASSEMBLY AND REASSEMBLY
. .
‘I
7
8
7
Lubricate all internalparts with engine oil
during reassembly.
Disassembly steps
1. Snap ring
2. Taper roller bearing 9. Synchronizer key
3. Bearing sleeve 10. speed synchronizer hub
4.
speed gear 11. Synchronizer ring
12.
5. speed13.N e e d l e g e a r6.Needle bearing
Synchronizer ring bearing
7. Synchronizer spring 14. Taper roller bearing
8. speed synchronizer sleeve 15. Intermediate gear
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MANUAL TRANSAXLE OVERHAUL
Speedometer Gear .
SPEEDOMETER GEAR
DISASSEMBLY AND REASSEMBLY
,
Lubricate all internalparts with engine oil during reassembly.
Disassembly steps
1. e-clip driven gear
Sleeve
S E R V I C E
SPEEDOMETER DRIVEN GEAR
Apply gear oil sparingly to the speedometer gear shaft
and insert the shaft.
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MANUAL TRANSAXLE OVERHAUL
Housing
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
19 Nm14
24 Nm
16
Lubricate all internalparts with engine oil
during reassembly.
22100019
Disassembly steps
1.Bolt2. Select lever assembly3.Select lever shoe4. Interlock plate bolt5.Gasket 6. Lock pin
7. Spring pin 8. Neutral return spring
9.Stopper body10.Controlfinger
1
Interlock plate
12. Neutral return spring assembly
13. Control shaft
14. Control shaft boot
15. Oil seal 16. Needle 17. Needle,
Return spring
21. plate
22. Spring pin
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M A N U A L T R A N S A X L E .
TRANSFER
DISASSEMBLY AND REASSEMBLY
I
39Nm28
I
Lubricate all internal
, with engine oil
during reassembly.. .
Disassembly steps
1. Cover 2. Cover gasket 3. Extension housing assembly
4. Transfer case subassembly
5. Spacer
6. O-ring7. Transfer case adapter sub-assembly
T S B R e v i s i o n

MANUAL TRANSAXLE OVERHAUL
Driven Bevel .. .
DISASSEMBLY AND REASSEMBLY
. .
,
Lubricate all internalparts with engine oil
during reassembly.
Disassembly steps
1. Driven bevel gear
2. Taper roller bearing
14
3
D I S A S S E M B L Y
ROLLER BEARING
REASSEMBLY SERVICE POINT
TAPER ROLLER BEARING INSTALLATION
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