engine MITSUBISHI SPYDER 1990 Service Repair Manual

MANUAL TRANSAXLE
ENGINE AND ENGINE> Transaxle Assembly
I -
Cord
I’ --
Nut
REMOVAL SERVICE POINTS
TRANSAXLE MOUNTING BRACKET MOUNTINGNUTS REMOVAL
Jack up the transaxle assembly gently with a garage jack,
and then remove the transaxle mounting bracket nuts .
Caution
Be sure not to tilt the transaxle assembly.
SUPPORTING ENGINE ASSEMBLY
Set the special tool to the vehicle to support the engine
assembly.
ROD END BALL JOINT AND KNUCKLE/
LATERAL LOWER ARM BALL JOINT AND
KNUCKLE/COMPRESSION LOWER ARM BALL
JOINT AND KNUCKLE DISCONNECTION
Caution
1.Using the special tool, loosen the tie rod end moun ting
nut. Only loosen the nut; do not remove it from the
ball joint.
2.Support the special tool with a cord, etc. to preve nt
it from coming off.
SHAFT NUT
Caution
Do not apply the vehicle weight to the wheel bearin g
while loosening the drive shaft nut. the vehicle
weight must be applied to the bearing (because of m oving
the vehicle), temporarily use the special tool
etc. to secure the wheel bearing.
I Revision

MANUAL TRANSAXLE
ENGINE (TURBO) AND ENGINE> Transaxle Assembly
11
DRIVE SHAFT REMOVAL
(1) a pry bar between the transaxle case and the drive
shaft, and then pry the drive shaft from the transa xle.
Caution
1.Use a pry bar to remove drive shaft from the
assembly, or the T.J. assembly may be
damaged.
2.Do not insert the bar too far, or the oil’
be damaged.
(2) Use the special tool to cover the transaxle cas e not to’
let foreign materials get into the transaxle case.
DRIVE SHAFT WITH INNER SHAFT
DISCONNECTION
Lightly tap the center -bearing bracket plastic
hammer or similar tool “to remove the inner shaft f rom
the transaxle.
,
(2) Suspend the removed drive shaft with inner shaf t with
wire so that there are no sharp bends in any of the joints.
(3) Use the special tool to cover the transaxle case not to
let foreign materials get into the transaxle case.
R E L E A S E
Remove the clutch release cylinder without disconne cting
the line, and suspend to a nearby parts with a wire,
etc.
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MANUAL TRANSAXLE
ENGINE (TURBO) AND ENGINE> Transaxle Assembly
TransaxlemountTransaxle side
s t o p p e r ,ArrowTransaxlemount
Frontstopperbracket
member
Revision
Washer
196-255 Nm
INSTALLATION SERVICE POINT
TRANSAXLE MOUNTING INSTALLATION
Align the notches on the stopper with the transaxle mount
bracket with the arrow mark facing toward the shown direction.
Then install the stopper.
CENTER MEMBER ASSEMBLY INSTALLATION
If the dimension shown in the illustration is outside the standard
when the weight of the engine the body, replace
the front roll stopper bracket assembly.
Standard
(A): 43 3 mm (1.69 in.)
SHAFT WITH INNER SHAFT
CONNECTION/DRIVE SHAFT INSTALLATION
Temporarily install the drive shaft so that the inn er shaft or
T.J. case of the drive shaft is to the transaxle.
Caution
Do not damage the oil seal lip by the serrated part of
the drive shaft.
DRIVE SHAFT NUT INSTALLATION
(1) Install the drive shaft washer in the specified direction.
(2) Use the
tool to tighten the drive shaft nut.
Caution Before securely tightening the drive shaft nuts, ma ke
sure there is no load on the bearings.
(3) If the position of the cotter pin holes does no t match,
tighten the nut up to 255 Nm (188
in maximum.
(4) Install the cotter pin in the first matching ho les and bend
it securely.

MANUAL TRANSAXLE ENGINE (TURBO) AND Assembly
TRANSFER ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
(Refer to GROUP 15 Exhaust Pipe, Muffler.)
Gear oil:
API classification SAE
or
1. Transfer assembly
54-59 Nm
REMOVAL SERVICE POINT
(A, TRANSFER ASSEMBLY REMOVAL
Caution
(1) Do not damage the oil seal lip of the transfer.
(2) Use the special tool to cover the transaxle cas e to
prevent oil from gushing out or foreign materials from
getting into the transaxle case.
TSB Revision

MANUAL TRANSAXLE
(NON-TURBO)> General Information
22110010022
GENERAL
The manual transaxle comes in one model, namely
ItemsSpecifications
Model
Applicable engine
floor shift
Gear ratio
3.54
2.13
1.36
1.03
0.81
Reverse3.42
Final gear ratio 3.94
Speedmeter gear ratio (driven/drive)
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MANUAL
ENGINE (NON-TURBO)>
Service Specifications/Lubricants/
Special Tools/Troubleshooting/On-vehicle Service
SERVICE SPECIFICATIONS22100020010
ItemsStandard value
Installation dimension of front roll stopper bracke t 43 3 (1.69
LUBRICANTS22110020025
ItemsSpecified lubricantQuantity (qts.)
Transaxle oil TEXACO MTX FLUID FM
SPECIAL TOOLS22110020028
nber and name
Steering linkage puller
Application
l Tie rod end ball joint knuckle disconnectionl Lateral lower arm ball joinand knuckle disconnectionl Compression lower arm ba
joint and knuckle
tion
Supporting the engine assembly
during and installation
of transaxle
Engine hanger
General Service Tool* Preventing foreign substances from entering transaxle case
*Use shop towel
TSB Revision
TROUBLESHOOTING
Refer to
ON-VEHICLE SERVICE
TRANSAXLE OIL LEVEL CHECK
Refer to GROUP 00
Maintenance Service.
TRANSAXLE OIL REPLACEMENT
Refer to GROUP 00 Maintenance Service.
22110040021
22110060027
22110070020

MANUAL TRANSAXLE ENGINE (NON-TURBO)> Transaxle
TRANSAXLE CONTROL
REMOVAL AND INSTALLATION
Pre-removal and Post-installationOperationl Removal and Installation
3.9 Nm2.9
,I
Caution: SRS ,
Be careful not to the any
shocks during removal and of the
transaxle control cable and assembly.
12
l 11,
NOTE Resin clip
. .
Transaxle control cable assembly
removal steps
1. Air cleaner and air intake hose assembly
2. Battery tray and tray stay
3. Shift lever knob
4. Center panel5. Cup holder assembly
6. Floor console assembly
7. Shift lever cover
8. Console side cover
9. Nut
10. Clips (passenger compartment side)11. Clips (transaxle side)
14. Shift cable. select cable
assembly
Shift lever assembly steps
3. Shift lever knob
4. Center panel
5. Cup holder assembly
6. Floor console assembly ,
7. Shift lever panel
8. Console side cover’”
Clip side) 12. Shift cable and
12. Shift cable and select cable tion (passenger compartment
13. Shift cable and select cable con-
nection (transaxle
tion (passenger compartment
15. Shift lever assembly
16. Distance piece
TSB Revision 17. Bushing

MANUAL TRANSAXLE ENGINE (NON-TURBO)> Transaxle Control
Select cable
Shift lever
Neutral position1
INSTALLATION SERVICE POINTS
(1) Connect the select cable to the transaxle side sele
ct lever.
(2) Set the select lever of the transaxle side at the neutral
position.
(1) Connect the shift cable to the transaxle side s hift lever.
(2) Set the shift lever of the transaxle side at th e neutral
position.
(1) While leaving the shift lever inside the passen ger
compartment in the neutral position, install the select cable
to the passenger compartment side of the shift leve r.
(2) Install the select cable so that the flange sid e of resin
bushing is positioned at the edge of lever
side.
Select cable end
(1) While leaving the shift lever inside the passen ger
compartment in the neutral position, install the shift cable
to the passenger compartment side of the shift leve r.
Install so that the slit section of the bushing
is facing
e i t h e r u p o r d o w n .
(2) Put the shift lever to all the positions and ma ke sure
that the operation is smooth.
Shift lever
Bushing
Bushing A
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MANUAL TRANSAXLE .
ENGINE Transaxle
SHIFT LEVER ASSEMBLY
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1.Nut2.Spring washer3.Plain washer4.Shift lever5.Bushing6.Nut
7.Spring washer8.Plain washer9.Return spring10.Bushing11.Pipe
00000098
12.Bolt13. Lever A 14.Bushing
15.Collar16.Bushing17. Snap ring
18.Washer1 9 . L e v e r 20.Bushing2 1 . B r a c k e t
TSB Revision

MANUAL TRANSAXLE
ENGINE (NON-TURBO)> Transaxle Control
TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
l Transaxle Oil Draining (Refer to GROUP 00
(Refer to GROUP 42 Under Cover.)
Post-installation Operationl
Supplying Transaxle Oil (Refer to GROUP 00 Maintenance Service.)l Shift Lever Check
l Speedometer ‘Operation Check
l Under Cover Installation
(Refer to GROUP 42
Under Cover.) I n s t a l l a t i o n
8
54Nm
Removal steps
1. Air cleaner cover and air intakehose assembly2. Air cleaner element
3. Battery tray
4. Battery tray stay
5. Shift cable and select cable
connection6. Backup light connectorl b
7. Vehicle speed sensor connector
8. Starter motor
9.
roll stopper bracket mounting
10. Transaxle mounting bracket
mounting nuts
l Supporting engine assembly
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