MITSUBISHI TRITON 1997 Workshop Manual

13
Items Specifications
Pressure switch activation oil pressure
Mpa (kg/cm2, psi)
OFF
→ ON1.5 – 2.0 (15 – 20, 21-284)
ON
→ OFF0.7 – 1.2 (7.2 – 12, 100-171)
Mainshaft starting torque (Manual steering)
Nm (kgcm, in.lbs.) 0.35 – 0.55 (3.5 – 5.5, 3 – 5)
Mainshaft axial play (Power steering)mm (in.)0.03 – (0.0012) or less
Cross-shaft axial play mm (in.)
Manual steering’ 0.05 (0.0020)
Power steering 0.05 (0.0020)
Mainshaft total starting torque Nm (kgcm, in.lbs.)
Manual steering 0.65 – 0.85 (6.5 – 8.5, 5.7 – 7.3)
Power steering 0.45 – 1.25 (4.5 – 12, 5, 4 – 11)
Ball joint starting torque Nm (kgcm, in.lbs.)
Tie rod end 1 – 3 (10 – 30, 8.9 – 26)
Idler arm 0.5 – 2.0 (5 – 520, 4 – 17)
Idler arm turning torque Nm (kgcm, in.lbs.) 0.3 – 2.0 (3 – 20, 3 – 17)
Spring balance reading N (kg,lbs) 2.3 – 15.4 (0.23 – 1.54, 0.5 – 33.9)
Limit
Steering wheel free play mm (in.)
Manual steering 50 (1.97)
Power steering 50 (1.97)
Steering gear backlash mm (in.) 0.5 (0.020)
Ball joint axia play mm (in.) 1.5 (0.059)
Backlash between ball groove of rack piston
And balls mm (in.) 0.05 (0.0020)
Gap between vane and rotor groove mm (in.) 0.06 (0.0024)
Clearance between oil pump drive shaft
And pump body mm (in.) 0.1 (0.004)
STEERING – Specifications37-3

14
LUBRICANTS
Items Specified lubricant Quantity
Manual steering gear oil Hypoid gear oil API
GL-4 or higher SAE 80210 cm3 (12.81 cu.in.)
Power steering fluid
L.H. drive vehicles
<2800D>11.1 dm3 (1.17 U.S.qts.,
0.98 lmp.qts.)
1.06 dm3 (1.12 U.S.qts.,
0.93 lmp.qts.)
R.H. drive vehicels Automatic transmission fluid
DEXRON or DEXRON II
<2800D>1.02 dm3 (1,08 U.S.qts.,
0.90 lmp.qts.)
0.97 dm3 (1.02 U.S. qts.,
0.85 lmp.qts.)
Power steering gear box
Bearing, O-ring and oil seal
Automatic transmission fluid
DEXRON or DEXRON IIAs required
Oil pump
Flow control valve and O-ring
Friction surface of rotor, vane, cam ring
and pump coverAutomatic transmission fluid
DEXRON or DEXRON IIAs required
SEALANTS AND ADHESIVES
Items Specified sealant and adhesive Remarks
Steering column cover assembly
installation hole
Dash panel cover installed surface
Manual steering gear box top cover
packing
Manual steering gear box cross-shaft
adjusting and lock nut3M ATD Part No. 861 or equivalent Semi-drying sealant
Manual steering gear box top cover bolt
Manual steering gear box adjusting shim
Tie-rod end dust cover installed surface
Inside of steering column lower pipe
bearing
Connection of steering column upper and
steering column lower (Nut side)3M Stud Locking Part No. 4170 or
equivalentSemi-drying sealant
Steering column upper bearing 3M ATD Part No. 8001 or equivalent Semi-drying sealant
37-4STEERING – Specifications
E37CD--

E37CE--

M
B9909 25 Bearin g a nd o il s e al
i n sta lle r s e t I
n sta lla tio n o f th e o il s e a l a n d t h e b all
b earin g
( R efe r to G RO UP 2 6.)
M B9909 38, M B990 28,M B990 926 ,
M B9912 03 M
B9911 51
M B9906 85 T
orq ue w re nch Measu re m ent o f th e m ain sh aft s ta rtin g
t o rq ue M
B9910 06 o r
M B9902 28 P
re lo ad s o ck e t Measu re m ent o f th e m ain sh aft to ta l
s ta rtin g to rq u e M
B9913 67 Specia l s p an ner M
B9913 94 Pin s e t R
em ova l a nd in sta ll a tio n o f th e lo ck n ut M
B9903 26 Pre lo ad s o ck e t Measu re m ent o f th e b a ll jo in t s ta rtin g
t o rq ue M
B9907 78 Ball jo in t r e m ove r Dis co nnectio n o f id le r a rm f r o m r e la y
r o d S
ta n dard v a lu e:
L im it : 2
6.6 m m ( 1 .0 5 i n .) o r l e ss
5 0 m m ( 1 .9 7 in .) <
D ele te d >
1 3E 0034 E
37 F A AF

0
3. Dust c o ve r !
"
19. Lock n ut 0
5. Adju stin g b olt lo ck n ut !
"
21. Bearin g r a ce 0
6 . Cro ss-s h aft !
"
22. Cage 0
7. Adju stin g b olt !
"
23. Ball 0
8. Adju stin g p la te 24. Seal r in g 0
9. O-rin g 25. Bearin g r a ce 1
1. Sid e c o ve r !
"
27. Bearin g 1
4. Seal r in g 30. Oil s e a l 1
5. O-rin g 31. Y-p ackin g
1 6. Cir c u la tio n h old er 32. Gear b ox h ousin g <
D ele te d >

4
. REM OVA L O F S ID E C O VE R A N D C RO SS-S H AFT A SSEM BLY
W it h th e m ain sh aft a nd c ro ss-s h aft p la ce d in th e s tr a ig ht a he ad
p osit io n, ta p th e b otto m o f th e c ro ss-s h aft w it h a p la stic h am m er to
t a ke o ut th e c ro ss-s h aft to geth er w it h th e s id e c o ve r.
1 0. R EM OVA L O F Y -P A C KIN G
D o n o t r e m ove th e Y -p ack in g a t t h e r e ar o f th e n ee dle b e arin g
u nle ss th ere is f lu id le aka ge f r o m th e th re a ds o f th e a dju stin g b olt .
I f th ere is le aka ge, r e pla ce th e Y -p acin g w it h a n e w o n e.

0
6. Bearin g c a se 23. O-rin g 0
7. O-rin g "
!
24. Adju stin g p la te 1
4. O-rin g 30. Dust c o ve r 1
5. Seal r in g "
!
31. Pit m an a rm
" !
16. Rack p is to n 32. Ja m n ut 1
7. Ball <
O ld > <
O ld >

C ro ss-s h aft
p la te s et C
ro ss-s h aft
s eal k it
G
ear b ox s eal k it
13B 0093
1
3W 69 9
13W 70 3
< D ele te d >

A