MITSUBISHI TRITON 1997 Workshop Manual

t h e ig nit io n s w it c h .
4 . R ead o ut a d ia g nosis c o de b y o bse rv in g h ow t h e w arn in g
l a m p f la sh es.
A pplic ab le s ys te m s M
PI Eng in e w arn in g la m p A
/T Neutr a l p osit io n in dic a to r la m p A
BS ABS w arn in g la m p 0
.5 s e c. < M PI, A /T >
0 .2 5 s e c. < A BS >
P la ce
d iv is io n 2
s e cs. U
nit s
s ig nal.
T
ens s ig nal
P ause t im e
3 s e cs.
O
n
O ff 1
.5 s e c.
0.5 s e c. 0
.5 s e c.
A03X 0114
A
03X 0113 M
B991529

S
ubje ct: C
O RREC TIO N T O T H IC KN ESS O F
D IF FE R EN TIA L C ASE F R IC TIO N D IS C (
E C ,E XP ) L 200
( K 60,7 0) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96E 1 (
E nglis h ) 27-4 8 W
ork sh op M anual C hassis PW TS 96E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96E 1 (G erm an)

3
. S epara te d if fe re ntia l c a se ( B ) a nd d if fe re ntia l c a se ( A ), a nd ta ke
o ut th e p arts in sid e. D o n ot c o nfu se th e le ft a nd r ig ht s p rin g
p la te s, s p rin g d is cs, f r ic tio n p la te s a nd f r ic tio n d is cs f o r f u rth er
r e asse m bly . 1
. A rra nge th e tw o ( e ach ) f r ic tio n d is cs a nd f r ic tio n p la te s f o r e ach
s id e, o ne o n to p o f a noth er, a s s h ow n in th e f ig ure , c o m bin in g
t h em s o th at th e d if fe re nce in th ic k n ess b etw een th e le ft a nd th e
r ig ht is th e s ta ndard v a lu e.

S
ta n dard v alu e: 0 - 0 .0 5 m m
N O TE
T w o ty p es o f r e pla ce m ent p arts a re a va ila ble :
F ric tio n d is c ( w it h th ic k n esse s o f 1 .0 m m a nd 1 .7 m m )
F ric tio n p la te ( w it h th ic k n esse s o f 1 .7 5 m m a nd 1 .8 5 m m) 2
. P la ce th e s p rin g p la te s to geth er a s s h ow n in th e illu str a tio n, a nd
u se a m ic ro m ete r to m easu re th e th ic k n ess. P la ce th e p arts
t o geth er in th e c o m bin atio n th at g iv e s th e le ast d if fe re nce in
t h ic k n ess b etw een th e tw o s e ts .
N O TE
I f r e pla cin g w it h n ew p arts , th e th ic k n ess o f th e s p rin g p la te s
s h ould b e 1 .7 5 m m.

S
ubje ct: C
O RREC TIO N O F P AR T N UM BER O F P IN IO N
H EIG HT G AU G E S ET’S C O M PO NEN T P AR T (
E C ,E XP )L 200
( K 60,7 0) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96E 1 (
E nglis h ) 26-7 , 5 1 W
ork sh op M anual C hassis PW TS 96E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96E 1 (G erm an)

M
B991116 Adapte r Support o f f r o nt d if fe re ntia l c a rrie r
a sse m bly M
B990810 Sid e b earin g p ulle r Rem ova l o f s id e b earin g in ner
r a ce M
B990811 Dif fe re ntia l s id e
b earin g c a p M
B990850 End y o ke h old er Rem ova l a nd in sta lla tio n o f
c o m panio n f la nge M
B990339 Bearin g p ulle r Rem ova l o f d riv e p in io n f r o nt
b earin g in ner r a ce M
B990648 Bearin g r e m ove r M
B990901
A :
M B990904
B :
M B990552 P
in io n h eig ht
g auge s e t
A :
Driv e p in io n
g auge
a sse m bly
B :
Cylin der g auge •
In sp ectio n o f d riv e p in io n
r o ta tio n s ta rtin g to rq ue
• Measu re m ent o f d riv e p in io n
h eig ht M
B990685 Torq ue w re nch Measu re m ent o f d riv e p in io n
h eig ht M
B991171
A :
M B991171 P
in io n h eig ht
g auge s e t
A :
Cylin der g auge M
easu re m ent o f d riv e p in io n
h eig ht

S
ta n dard v alu e:
N O TE
T he s p ecia l to ol c a nnot b e tu rn ed a f u ll r e vo lu tio n, s o tu rn it
s e ve ra l tim es w it h in th e r a nge o f m ove m ent to r u n in th e b earin g,
a nd th en m easu re th e r o ta tio n to rq ue.
4 . Cle an th e s id e b earin g h ub. 5
. In sta ll th e s p ecia l to ols to th e s id e b earin g h ub o f th e g ear c a rrie r,
a nd th en in sta ll th e b earin g c a p.
N O TE
A lw ays c h eck th at th e n otc h is in th e s h ow n p osit io n a nd th at th e
s p ecia l to ols a re to uch in g f ir m ly a gain st th e s id e b earin g h ub.
6 . Use a th ic k n ess g auge to m easu re th e c le ara nce ( A ) b etw een
t h e s p ecia l to ols . 7
. Rem ove th e s p ecia l to ols ( M B991170, M B990904)
8 . Use a m ic ro m ete r to m easu re th e s p ecia l to ol in th e p la ce s ( B ,C )
s h ow n in th e illu str a tio n 9
. In sta ll th e b earin g c a p, a nd th en u se a c ylin der g auge a nd
m ic ro m ete r to m easu re th e in sid e d ia m ete r ( D ) o f th e b earin g
c a p a s s h ow n in th e illu str a tio n
1 0. C alc u la te th e th ic k n ess ( E ) o f th e r e quir e d d riv e p in io n f r o nt s h im
b y th e f o llo w in g f o rm ula , a nd th en s e le ct a s h im w hic h m ost
c lo se ly m atc h es th is th ic k n ess.
E = A + B + C -1 /2 D -9 1.0 N
ew None ( W it h a nti-
r u st a gent) 0
.5 - 0 .7 N m N
ew o r r e usin g Gear o il a pplie d 0.3 - 0 .4 N m

S
ubje ct:
CO RREC TIO N O F P AR T N UM BER O F P IN IO N
H EIG HT G AU G E S ET’S C O M PO NEN T P AR T
( R EVIS ED ) (
E C ,E XP ) L 200
( K 00) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96 E 1 (
E nglis h ) 26-7 , 5 1 W
ork sh op M anu al C ha ssis PW TS 96 E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96 E 1 (G erm an )

M
B9911 16 Ada pte r Sup port o f f r o nt d if fe re ntia l
c a rrie r a sse m bly M
B9908 10 Sid e b earin g p ulle r Rem ova l o f s id e b e arin g in ner
r a ce M
B9908 11 Dif fe re ntia l s id e
b earin g c a p M
B9908 50 End y o ke h o ld er Rem ova l a nd in sta ll a tio n o f
c o m panio n f la n ge M
B9903 39 Bearin g p u lle r Rem ova l o f d riv e p in io n f r o nt
b earin g in n er r a ce M
B9906 48 Bearin g r e m ove r M
B9909 01
A :
M B9909 04
B :
M B9905 52 P
in io n h eig ht
g aug e s e t
A :
Driv e p in io n
g aug e
a sse m bly
B :
Cylin der g aug e •
In sp ectio n o f d riv e p in io n
r o ta tio n s ta rtin g to rq ue
• Measu re m ent o f d riv e p in io n
h eig ht M
B9906 85 Torq ue w re nch Measu re m ent o f d riv e p in io n
h eig ht M
B9911 71
A :
M B9911 71 P
in io n h eig ht
g aug e s e t
A :
Cylin der g aug e M
easu re m ent o f d riv e p in io n
h eig ht <
D ele te d >
< A dded > <
A dded >
<
D ele te d >

S
ta n dard v alu e:
N O TE
T he s p ecia l t o o l c a n not b e tu rn ed a f u ll r e vo lu tio n, s o tu rn it
s e ve ra l tim es w it h in t h e r a nge o f m ove m ent to r u n in th e b e arin g,
a nd t h en m easu re th e r o ta tio n t o rq ue . 4
. Cle a n th e s id e b earin g h ub. 5
. In sta ll th e s p ecia l to o ls to t h e s id e b earin g h u b o f th e g ear
c a rrie r, a n d th en in sta ll t h e b earin g c a p.
N O TE
A lw ays c h eck th at th e n otc h is in th e s h o w n p osit io n a nd t h at th e
s p ecia l to o ls a re to uch in g f ir m ly a gain st th e s id e b e arin g h ub.
6 . Use a th ic k n ess g auge t o m easu re th e c le ara nce ( A ) b e tw een
t h e s p ecia l to o ls . 7
. Rem ove th e s p ecia l t o ols ( M B9911 70, M B990 90 4)
8 . Use a m ic ro m ete r to m easu re th e s p ecia l to o l in th e p la ce s ( B ,C )
s h o w n in t h e il lu str a tio n 9
. In sta ll th e b earin g c a p , a n d th en u se a c ylin d er g a uge a n d
m ic ro m ete r to m easu re th e in sid e d ia m ete r ( D ) o f th e b e arin g
c a p a s s h o w n in th e ill u str a tio n
1 0. C alc u la te th e th ic k n ess ( E ) o f th e r e quir e d d riv e p in io n f r o nt s h im
b y t h e f o llo w in g f o rm ula , a nd t h en s e le ct a s h im w hic h m ost
c lo se ly m atc h es th is th ic k n ess.
E = A + B + C -1 /2 D -9 1.0 N
ew None ( W it h a nti-
r u st a gen t) 0
.5 - 0 .7 N m N
ew o r r e usin g Gear o il a pp lie d 0.3 - 0 .4 N m

S
ubje ct:
NEW S ER VIC E P R O CED URE F O R P O W ER
S TE ER IN G G EA R BO X (
E C ,E XP ) L 200
( K 00) 9
7-1 0 M
an ual Pub. N o. Lan guag e Pag e(s ) P
W TE 96 E 1 (
E nglis h ) 37A -3 -~ 6, 2 8-3 4 W
ork sh op M anu al C HASS IS PW TS 96 E 1 (S panis h ) P
W TF96E 1 (F re nch ) P
W TG 96 E 1 (G erm an ) ’
9 5 P AJE R O P
W JE 9086 -F (
E nglis h ) 37-3 , 4 , 6 , 2 5 -3 2 W
ork sh op M anu al C HASS IS PW JF 90 88-F (F re nch ) P
W JG 90 89 -F (G erm an ) P
W JD 909 0-F (D utc h ) P
W JW 909 1-F (S w edis h ) ’
9 5 M ONTE R O
W ork sh op M anu al C HASS IS P
W JS 9087 -F (S panis h )