air condition NISSAN 350Z 2007 Z33 Engine Control User Guide

BASIC SERVICE PROCEDURE
EC-71
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
BASIC SERVICE PROCEDUREPFP:00018
Basic InspectionNBS00034
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
SEF983U
SEF976U
SEF977U

BASIC SERVICE PROCEDURE
EC-77
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
OPERATION PROCEDURE
With CONSULT-III
1. Start engine and warm it up to normal operation temperature.
2. Set shift lever in neutral position and confirm that following electrical or mechanical loads are not applied.
–Headlamp switch is OFF
–Air conditioner switch is OFF
–Rear defogger switch is OFF
–Steering wheel is in the straight-ahead position, etc
3. Keep the engine speed between 1,800 and 2,000 rpm.
4. Select “EXH V/T CONTROL LEARN” in “WORK SUPPORT” mode with CONSULT-III.
5. Touch “START” and wait 20 seconds.
6. Make sure that “CMPLT” is displayed on CONSULT-III screen.
Without CONSULT-III
1. Start engine and warm it up to normal operation temperature.
2. Set shift lever in neutral position and confirm that following electrical or mechanical loads are not applied.
–Headlamp switch is OFF
–Air conditioner switch is OFF
–Rear defogger switch is OFF
–Steering wheel is in the straight-ahead position, etc
3. Keep the engine speed between 1,800 and 2,000 rpm at 20 seconds.
Accelerator Pedal Released Position LearningNBS00039
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningNBS0003A
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningNBS0003B
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:

Each time electric throttle control actuator or ECM is replaced.
Learning completed : CMPLT
Learning not yet : YET

EC-78
BASIC SERVICE PROCEDURE
Revision: 2006 November2007 350Z

Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.

Battery voltage: More than 12.9V (At idle)

Engine coolant temperature: 70 - 100°C (158 - 212°F)

Park/neutral position (PNP) switch: ON

Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started, the headlamp will not be illuminated.

Steering wheel: Neutral (Straight-ahead position)

Vehicle speed: Stopped

Transmission: Warmed-up
–For A/T models with CONSULT-III
 Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indicates less than 0.9V.
–For A/T models without CONSULT-III and M/T models
 Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-77, "Accelerator Pedal Released Position Learning" .
2. Perform EC-77, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSIS PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
Without CONSULT-III
NOTE:

It is better to count the time accurately with a clock.

It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-77, "
Accelerator Pedal Released Position Learning" .
2. Perform EC-77, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
ITEM SPECIFICATION
Idle speed A/T: 650 ± 50 rpm (in P or N position)
M/T: 650 ± 50 rpm (in Neutral position)
Ignition timing A/T: 15 ± 5° BTDC (in P or N position)
M/T: 15 ± 5° BTDC (in Neutral position)

BASIC SERVICE PROCEDURE
EC-79
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If Idle Air Volume Learning cannot be performed successfully, proceed as follows:
1.Check that throttle valve is fully closed.
2.Check PCV valve operation.
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-132, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:

Engine stalls.

Erroneous idle.
Fuel Pressure CheckNBS0003C
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
ITEM SPECIFICATION
Idle speed A/T: 650 ± 50 rpm (in P or N position)
M/T: 650 ± 50 rpm (in Neutral position)
Ignition timing A/T: 15 ± 5° BTDC (in P or N position)
M/T: 15 ± 5° BTDC (in Neutral position)
SEC897C

TROUBLE DIAGNOSIS
EC-81
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionNBS0003D
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on EC-82
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on EC-86
should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G

TROUBLE DIAGNOSIS
EC-85
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
10. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
27, "How to Perform Efficient Diagnosis for an Electrical Incident" .
Is malfunctioning part detected?
Ye s > > G O T O 11 .
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-III. Refer to EC-127, "
CONSULT-III Reference Value in Data Monitor" , EC-103, "ECM Ter-
minals and Reference Value" .
11 . REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-61, "
HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" .
>> GO TO 12.
12. FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the customer, make sure to erase unnecessary DTC*
1 in ECM
and TCM (Transmission Control Module). (Refer to EC-61, "
HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION" and AT- 3 8 , "HOW TO ERASE DTC" .)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to EC-
58, "Driving Pattern" .
3.INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:

Vehicle ran out of fuel, which caused the engine to misfire.

Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
SEF907L

TROUBLE DIAGNOSIS
EC-89
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
Fail-safe ChartNBS0003F
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103
P010C
P010DMass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-III displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned
ON or START40°C (104°F)
More than approx. 4 minutes after
ignition ON or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P0227
P0228
P1239
P2132
P2133
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1233
P2101Electric throttle control
functionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1236
P2118Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1238
P2119Electric throttle control
actuator(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in N or P (A/T), Neutral (M/T) position, and engine speed will not
exceed 1,000 rpm or more.
P1290
P2100
P2103Throttle control motor relay
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.

EC-90
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z

When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands
the driver to repair the malfunction.
Symptom Matrix ChartNBS0003G
SYSTEM — BASIC ENGINE CONTROL SYSTEM
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-691
Fuel pressure regulator system334444444 4EC-80
Fuel injector circuit 11232 22 2EC-686
Evaporative emission system 334444444 4EC-33
Air Positive crankcase ventilation sys-
tem
334444444 41EC-44
Incorrect idle speed adjustment 1 1 1 1 1EC-71
Electric throttle control actuator 112332222 2 2EC-561,
EC-580
IgnitionIncorrect ignition timing adjustment33111 11 1EC-71
Ignition circuit 11222 22 2EC-698
Power supply and ground circuit22333 33 23EC-142

TROUBLE DIAGNOSIS
EC-91
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2006 November2007 350Z
1 - 6: The numbers refer to the order of inspection.
(continued on next page)Mass air flow sensor circuit
1
122
222 2EC-197
,
EC-208
Engine coolant temperature sensor circuit
333EC-223,
EC-239
Air fuel ratio (A/F) sensor 1 circuitEC-165
,
EC-248
,
EC-257
,
EC-266
,
EC-275
,
EC-659
Throttle position sensor circuit
22EC-229
,
EC-361
,
EC-557
,
EC-559
,
EC-582
Accelerator pedal position sensor circuit 3 2 1EC-514
,
EC-633
,
EC-641
,
EC-650
Knock sensor circuit 2 3EC-379
Crankshaft position sensor (POS) circuit 2 2EC-386
Camshaft position sensor (PHASE) circuit 3 2EC-394
Vehicle speed signal circuit 2 3 3 3EC-496
Power steering pressure sensor circuit 2 3 3EC-502
ECM 22333333333EC-508,
EC-512
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-183
Exhaust valve timing control magnet retarder
circuit32 13223 3EC-160
Park/neutral position (PNP) switch circuit 3 3 3 3 3EC-520
Refrigerant pressure sensor circuit 2 3 3 4EC-710
Electrical load signal circuit 3EC-684
Air conditioner circuit223333333 3 2AT C - 3 3
VDC/TCS/ABS control unit
ABS actuator and electric unit (control unit)4BRC-82,
BRC-42
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-110
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
60 R/LSensor power supply
[Camshaft position sensor
(PHASE) (bank 1), Exhaust
valve timing control position
sensor (bank 1), Power
steering pressure sensor][Ignition switch: ON]5V
61 R A/F sensor 1 (bank 1)[Ignition switch: ON]

Warm-up condition

Engine speed: 2,000 rpm1.8V
Output voltage varies with air
fuel ratio.
62 B/YExhaust valve timing control
position sensor (bank 2)[Engine is running]

Warm-up condition

Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.4.0 - 5.0V
[Engine is running]

Warm-up condition

Engine speed: 2,000 rpm4.0 - 5.0V
63 SBCamshaft position sensor
(PHASE) (bank 2)[Engine is running]

Warm-up condition

Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.3.0 - 5.0V
[Engine is running]

Engine speed: 2,000 rpm1.0 - 4.0V
64 W/GSensor power supply
[Camshaft position sensor
(PHASE) (bank 2), Exhaust
valve timing control position
sensor (bank 2)][Ignition switch: ON]5V
65 PU A/F sensor 1 (bank 2)[Ignition switch: ON]2.2V
66 LG A/F sensor 1 (bank 2)[Ignition switch: ON]

Warm-up condition

Engine speed: 2,000 rpm1.8V
Output voltage varies with air
fuel ratio.
67 W/LIntake air temperature sen-
sor (bank 1)[Engine is running]0 - 4.8V
Output voltage varies with intake
air temperature. TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB3551E
PBIB3552E
PBIB3553E
PBIB3554E