NISSAN ALMERA 2001 Service Manual

C
CHARGE - Wiring diagram ....................... SC-27
CHIME - Wiring diagram ................. EL-199, 207
CIGAR - Wiring diagram ................. EL-236, 237
CKPS - Wiring diagram .......... EC-330, 485, 695
CMPS - Wiring diagram .......................... EC-337
CONSULT for ABS .................................... BR-65
CONSULT for engine ........................ EC-83, 632
COOL/F - Wiring diagram ............... EC-409, 730
Camshaft inspection ......................... EM-37, 123
Camshaft position sensor (CMPS) ......... EC-335
Camshaft position sensor (PHASE) ........ EC-335
Canister - See EVAP canister ................... EC-36
Charging system ....................................... SC-26
Cigarette lighter ....................................... EL-236
Circuit breaker ........................................... EL-38
Closed throttle position switch ....... EC-385, 520
Clutch cover .............................................. CL-22
Clutch disc ................................................. CL-22
Clutch master cylinder ............................... CL-11
Clutch operating cylinder ........................... CL-14
Clutch pedal .............................................. CL-10
Clutch release bearing ........................ CL-17, 20
Clutch release mechanism .................. CL-17, 20
Clutch withdrawal lever ....................... CL-17, 20
Coil spring (front) ........................................ SU-9
Coil spring (rear) ....................................... SU-21
Collision diagnosis .................................... RS-85
Combination lamp, rear, removal and
installation .............................................. BT-47
Combination meter removal and instal-
lation - See Instrument panel ................ BT-25
Combination meter .................................. EL-144
Combination switch ................................... EL-56
Compression pressure ............................. EM-83
Compressor clutch removal and
installation .............................................. HA-83
Compressor precaution ............................... HA-5
Compressor special service tool ................. HA-9
Connecting rod bearing clearance ... EM-60, 151
Connecting rod bushing clearance ... EM-61, 153
Connecting rod ................................. EM-57, 146
Console box - See Instrument panel ......... BT-25
Control lever (M/T) .................................... MT-29
Control valve (A/T) ................................... AT-388
Converter housing installation ................. AT-355
Coolant mixture ratio ................................ MA-18
Cooling circuit (engine) ....................... LC-12, 37
Cooling fan control system .................. LC-17, 43
Cooling fan control .......................... EC-406, 730
Cooling fan motor ................................... EC-417
Cooling fan relay ..................................... EC-416
Coupling sleeve (M/T) .................. MT-31, 55, 93
Crankcase emission control system -
See Positive crankcase ventilation ...... EC-39,
613
Crankcase ventilation system - See
Positive crankcase ventilation ....... EC-39, 613
Crankshaft position sensor (OBD) .. EC-328, 484Crankshaft position sensor (POS) .. EC-328, 484
Crankshaft position sensor (TDC) .......... EC-695
Crankshaft ........................................ EM-59, 148
Cylinder block ................................... EM-54, 140
Cylinder head .................................... EM-34, 119
D
DEF - Wiring diagram ...................... EL-242, 250
DTC work support ..................................... EC-92
Data link connector for Consult ........ EC-40, 632
Daytime light system ................................. EL-67
Detonation sensor - See Knock
sensor .................................................. EC-324
Diagnosis sensor unit ............................... RS-26
Diagnostic trouble code (DTC) for
OBD system .................... EC-10, 72, 596, 627
Diagnostic trouble code (DTC) inspec-
tion priority chart .................................. EC-153
Differential gear (FF A/T) ......................... AT-442
Differential gear (FF M/T) ...... MT-31, 44, 55, 93,
107
Dimensions ................................................. GI-43
Dome light - See Interior lamp ................ EL-115
Door glass ................................................. BT-17
Door lock ................................................... BT-21
Door mirror ................................................ BT-75
Door trim .................................................... BT-39
Door, front .................................................. BT-16
Door, rear ................................................... BT-16
Drive plate runout ..................................... EM-62
Drive shaft (front) ...................................... AX-10
Dropping resistor (A/T) .................... AT-182, 245
Dual pressure switch ................................ HA-13
E
ECCS-D control module ........ EC-659, 714, 792,
794, 799, 801
ECM input/output signal ................. EC-164, 659
ECTS - Wiring diagram ................... EC-203, 680
EGR control valve ................................... EC-432
EGR temperature sensor ........................ EC-418
EGR volume control valve ...................... EC-815
EGR/TS - Wiring diagram ....................... EC-421
EGRC1 - Wiring diagram ....... EC-347, 429, 494,
817
EVAP canister purge volume control
solenoid valve ........................................ EC-37
EVAP canister purge volume control
valve ............................................ EC-364, 503
EVAP canister ........................................... EC-37
Electric sunroof ........................................ EL-292
Electrical diagnoses ................................... GI-21
Electrical ignition system .......................... EC-34
Electrical load signal circuit ..................... EC-578
Electrical unit ........................................... EL-581
Electrical units location ............................ EL-517
ALPHABETICAL INDEX
IDX-3

Electronic fuel injection pump ........ EC-618, 716,
723, 757, 764, 771, 778, 785, 803
Engine compartment ................................. BT-78
Engine control circuit diagram .......... EC-25, 606
Engine control component parts
location .......................................... EC-21, 603
Engine control module (ECM) ....... EC-391, 659,
714, 792, 794, 799, 801
Engine control system diagram and
chart .............................................. EC-29, 608
Engine coolant temperature sensor
(ECTS) ........................................ EC-201, 680
Engine fail-safe system ........................... EC-154
Engine oil precautions .................................. GI-7
Engine outer component parts ................. EM-11
Engine removal ................................ EM-51, 137
Engine room - See Engine
compartment .......................................... BT-78
Engine serial number ................................. GI-41
Evaporative emission (EVAP)
system ................................................... EC-36
Exhaust gas recirculation (EGR)
valve .................................... EC-343, 425, 491
Exhaust system ................................... FE-15, 32
Exterior ...................................................... BT-47
F
F/PUMP - Wiring diagram ....................... EC-563
FR02 - Wiring diagram ... EC-219, 239, 247, 451
FR02/H - Wiring diagram ................ EC-254, 458
FUEL - Wiring diagram ................... EC-299, 307
Fan switch ................................................. HA-54
Final drive (FF A/T) .................................. AT-442
Final drive (FF M/T) .............. MT-44, 77, 93, 107
Finisher, interior - See Trim ....................... BT-31
Finisher, trunk lid ....................................... BT-45
Floor trim ................................................... BT-31
Fluid temperature sensor (A/T) ................ AT-194
Fluids ........................................................ MA-16
Flywheel (clutch) ....................................... CL-22
Flywheel runout ................................ EM-62, 154
Fog lamp, front, removal and
installation ................................................ BT-7
Fog lamp, front .......................................... EL-89
Fork rod (M/T) .............................. MT-32, 56, 94
Forward clutch ......................................... AT-412
Freeze frame data .............................. EC-61, 72
Front axle .................................................... AX-2
Front bumper ............................................... BT-7
Front combination lamp removal and
installation ................................................ BT-7
Front disc brake ........................................ BR-27
Front door .................................................. BT-16
Front fog lamp removal and
installation ................................................ BT-7
Front fog lamp ........................................... EL-89
Front heated oxygen sensor (HO2S)
heater .......................................... EC-252, 457Front heated oxygen sensor (HO2S) ..... EC-216,
224, 230, 236, 245, 450
Front seat belt ............................................. RS-5
Front seat .................................................. BT-56
Front suspension ........................................ SU-2
Front washer ............................................ EL-215
Front wiper ............................................... EL-215
Fuel cut control (at no load & high
engine speed) ............................... EC-36, 612
Fuel gauge ............................................... EL-144
Fuel injection system .............. EC-297, 305, 610
Fuel injector ............................................ EC-541
Fuel precautions ........................................... GI-8
Fuel pressure check ................................. EC-40
Fuel pressure regulator ............................. EC-41
Fuel pressure release ............................... EC-40
Fuel pump relay ...................................... EC-561
Fuel pump ............................................... EC-561
Fuel system ........................................... FE-5, 20
Fuel tank vacuum relief valve ................... EC-37
Fuse block ............................................... EL-577
Fuse ........................................................... EL-38
Fusible link ................................................. EL-38
G
GLOW - Wiring diagram ......................... EC-806
Garage jack and safety stand .................... GI-45
Gauges .................................................... EL-144
Gear components (M/T) ............... MT-31, 55, 93
Generator - See Alternator ....................... SC-31
Generic scan tool (GST) ........................... EC-94
Glass .......................................................... BT-17
Glow plug ................................................ EC-806
Glow relay ............................................... EC-806
Grease ...................................................... MA-16
Ground distribution .................................... EL-39
H
H/LAMP - Wiring diagram ................... EL-60, 61
HEATER - Wiring diagram ........................ HA-24
HFC134a (R134a) system
precaution ................................................ HA-2
HFC134a (R134a) system service
procedure .............................................. HA-78
HFC134a (R134a) system service
tools ....................................................... HA-11
HFC134a system service equipment
precaution ................................................ HA-6
HORN - Wiring diagram .................. EL-234, 235
HSEAT - Wiring diagram ................. EL-288, 290
Harness connector ...................................... EL-6
Harness layout ......................................... EL-522
Hazard warning lamp ................................ EL-96
Headlamp removal and installation ............. BT-7
Headlamp washer .................................... EL-231
Headlamp .................................................. EL-60
ALPHABETICAL INDEX
IDX-4

Headlining - See Roof trim ........................ BT-43
Heated oxygen sensor (HO2S)
(front) .......... EC-216, 224, 230, 236, 245, 450
Heated oxygen sensor (HO2S) heater
(front) ........................................... EC-252, 457
Heated oxygen sensor (HO2S) heater
(rear) ............................................ EC-291, 469
Heated oxygen sensor (rear) ......... EC-258, 267,
275, 284, 462
Heated seat ............................................. EL-288
Height (Dimensions) ................................... GI-43
High clutch ............................................... AT-407
Hood ............................................................ BT-7
Horn ......................................................... EL-234
How to erase DTC for OBD system .. EC-70, 73,
627
I
IACV-AAC valve .............................. EC-376, 511
IATS - Wiring diagram .................... EC-196, 444
IGN/SG - Wiring diagram ........................ EC-548
ILL - Wiring diagram ................................ EL-112
INJECT - Wiring diagram ........................ EC-542
INT/L - Wiring diagram .................... EL-141, 143
IVC - Wiring diagram ...................... EC-395, 527
Identification plate ...................................... GI-40
Idle air control (IAC) system ........... EC-376, 511
Idle air control valve (IACV) ............ EC-376, 511
Idle speed ......................................... EC-43, 641
Ignition timing ............................................ EC-43
Illumination ............................................... EL-108
Injection nozzle ....................................... EC-614
Injector removal and installation ............... EC-41
Input shaft (FF M/T) ............... MT-36, 64, 93, 98
Instrument panel ........................................ BT-25
Intake air temperature sensor ......... EC-194, 442
Intake valve timing control solenoid
valve ............................................ EC-393, 526
Interior lamp on-off control .............. EL-116, 128
Interior lamp ............................................. EL-115
Interior ........................................................ BT-31
J
Jacking points ............................................ GI-45
Joint connector (J/C) ............................... EL-583
Junction box (J/B) .................................... EL-577
K
Keyless entry system - See Multi-remote control
system ..................................................... EL-392
Knock sensor (KS) .......................... EC-324, 325
Knuckle spindle ........................................... AX-5
L
LOAD - Wiring diagram .......................... EC-579
Length (Dimensions) .................................. GI-43
License lamp ............................................. EL-81
Lifting points ............................................... GI-46
Line pressure solenoid valve ................... AT-232
Line pressure test (A/T) ............................. AT-84
Liquid gasket application ...................... EM-4, 77
Location of electrical units ....................... EL-517
Lock, door .................................................. BT-21
Low and reverse brake ............................ AT-419
Lubricant (R134a) A/C .............................. HA-80
Lubricants ................................................. MA-16
Lubrication circuit (engine) .................... LC-4, 27
M
M/T major overhaul ....................... MT-30, 54, 92
M/T removal and installation ..................... MT-23
MAFS - Wiring diagram .................. EC-189, 673
MAIN - Wiring diagram ................... EC-178, 666
MAJOR OVERHALL ................................ AT-357
METER - Wiring diagram ........................ EL-151
MIL & Data link connectors circuit .......... EC-591
MIL/DL - Wiring diagram ................. EC-591, 831
MIRROR - Wiring diagram .............. EL-294, 295
Magnet clutch ............................................ HA-83
Mainshaft (M/T) .................... MT-39, 69, 93, 103
Malfunction indicator lamp (MIL) ...... EC-74, 628
Manual air conditioner - Wiring
diagram .................................................. HA-27
Manual transaxle number .......................... GI-42
Mass air flow sensor (MAFS) ......... EC-187, 673
Master cylinder (brake) ............................. BR-14
Master cylinder (clutch) ............................. CL-11
Meter ........................................................ EL-144
Mirror defogger ........................................ EL-240
Mirror, door ................................................ BT-75
Misfire ...................................................... EC-318
Mode door control linkage
adjustment ............................................. HA-41
Model variation ........................................... GI-38
Molding - See Exterior ............................... BT-47
Multi-remote control system .................... EL-392
Multiport fuel injection (MFI) system ......... EC-32
Multiport fuel injection precautions ............... GI-6
N
NATS (Nissan Anti-theft System)
precautions ................................................... GI-3
NATS (Nissan Anti-theft System) ............ EL-422
NATS - Wiring diagram ................... EL-425, 427
NVH troubleshooting (AX) ........................... AX-3
NVH troubleshooting (BR) .......................... BR-7
NVH troubleshooting (MT) ........................ MT-13
NVH troubleshooting (ST) ........................... ST-5
ALPHABETICAL INDEX
IDX-5

NVH troubleshooting (SU) ........................ SU-16
NVH troubleshooting (CL) ........................... CL-4
NVIS (Nissan vehicle immobiliser sys-
tem) precautions ....................................... GI-3
Neutral position switch .................... EC-437, 536
O
Oil pan (engine) .................................. EM-20, 89
Oil pressure (engine) ............................ LC-5, 28
Oil pump (A/T) ......................................... AT-384
Oil pump (engine) ................................. LC-5, 28
Oil pump regulator valve (engine) ......... LC-8, 30
Oil seal replacement (engine) .................. EM-32
On board diagnostic system ............. EC-59, 627
Operating cylinder (clutch) ........................ CL-14
Overdrive control switch .......................... AT-341
Overrun clutch .......................................... AT-412
P
P/ANT - Wiring diagram .......................... EL-282
PCV (positive crankcase
ventilation) ..................................... EC-39, 613
PGC/V - Wiring diagram ................. EC-366, 505
PNP/SW - Wiring diagram ...... EC-439, 537, 826
POWER - Wiring diagram ................... EL-11, 28
PST/SW - Wiring diagram ....................... EC-568
Park/Neutral position switch ... EC-437, 536, 826
Park/neutral position switch (A/T) ............ AT-183
Park/neutral position switch (M/T) ............ MT-21
Parking brake control ................................ BR-47
Parking lamp .............................................. EL-81
Piston assembly ............................... EM-62, 155
Piston pin inspection ........................ EM-56, 145
Piston ring inspection ....................... EM-56, 145
Piston to bore clearance .................. EM-58, 147
Power antenna ........................................ EL-282
Power door lock ....................................... EL-314
Power door mirror .................................... EL-294
Power steering fluid level ............................ ST-7
Power steering gear .................................. ST-16
Power steering hydraulic pressure .............. ST-9
Power steering oil pressure switch ......... EC-567
Power steering oil pump ............................ ST-25
Power steering system bleeding ................. ST-8
Power supply routing ................................. EL-10
Power window ......................................... EL-298
Precautions (General) .................................. GI-4
Pressure plate - See Clutch cover ............ CL-22
Priming pump .................................. EC-625, 641
Q
Quick-glow system .................................. EC-806
R
RR02 - Wiring diagram .......... EC-261, 270, 278,
286, 463
RR02/H - Wiring diagram ............... EC-293, 470
Radiator ............................................... LC-16, 42
Radio - See Audio ................................... EL-258
Rear air spoiler .......................................... BT-47
Rear axle (disc brake type) ....................... AX-24
Rear axle ................................................... AX-22
Rear bumper .............................................. BT-10
Rear combination lamp removal and
installation .............................................. BT-47
Rear disc brake .................................. BR-35, 43
Rear door ................................................... BT-16
Rear drum brake ....................................... BR-31
Rear heated oxygen sensor (HO2S)
heater .......................................... EC-291, 469
Rear heated oxygen sensor (HO2S) ..... EC-258,
267, 275, 284, 462
Rear seat belt ............................................ RS-11
Rear seat ................................................... BT-60
Rear suspension ....................................... SU-16
Rear window defogger ............................ EL-240
Rear window .............................................. BT-71
Refrigerant connection precaution .............. HA-3
Refrigerant general precaution ................... HA-2
Refrigerant lines ........................................ HA-91
Refrigeration cycle .................................... HA-13
Release bearing (clutch) ..................... CL-17, 20
Removal and installation (A/T) ................ AT-354
Reverse clutch ......................................... AT-403
Reverse idler shaft (M/T) .............. MT-30, 54, 93
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ................... MT-21
Reverse main gear (M/T) ............. MT-31, 55, 93
Road wheel size ......................................... GI-43
Roof trim .................................................... BT-43
Room lamp - See Interior lamp ............... EL-115
S
S/LOCK - Wiring diagram ............... EL-318, 335,
352, 372
S/SIG - Wiring diagram ........................... EC-558
SAE J1930 terminology list ........................ GI-50
SHIFT - Wiring diagram ........................... AT-344
SROOF - Wiring diagram ........................ EL-292
SRS - See Supplemental Restraint
System ................................................... RS-20
START - Wiring diagram ........................... SC-14
STOP/L - Wiring diagram .................... EL-85, 86
SWL/V - Wiring diagram ................. EC-399, 475
Seal - See Exterior .................................... BT-47
Seat belt pre-tensioner disposal ............... RS-40
Seat belt pre-tensioner ............................... RS-3
Seat belt, front ............................................ RS-5
Seat belt, rear ............................................ RS-11
Seat, front .................................................. BT-56
ALPHABETICAL INDEX
IDX-6

Seat, rear ................................................... BT-60
Self-diagnostic results ....................... EC-74, 628
Shift control components (M/T) .... MT-32, 56, 94
Shift fork (M/T) .............................. MT-32, 56, 94
Shift lever .................................................. MT-29
Shift lock system ...................................... AT-343
Shift schedule .......................................... AT-470
Shift solenoid valve A (A/T) ..... AT-204, 209, 222
Shift solenoid valve B (A/T) ............. AT-204, 209
Shock absorber (front) .............................. SU-10
Shock absorber (rear) ............................... SU-21
Side air bag ........................................ RS-36, 38
Side trim .................................................... BT-31
Spare tire size ............................................ GI-43
Speedometer ........................................... EL-144
Spiral cable ............................................... RS-29
Spot lamp ................................................ EL-141
Spring (Wheelarch) height .......................... SU-6
Stabilizer bar (front) ................................... SU-11
Stall test (A/T) ............................................ AT-80
Standardized relay ....................................... EL-8
Start signal ...................................... EC-557, 823
Starter ....................................................... SC-18
Starting system ......................................... SC-13
Steering linkage ......................................... ST-16
Steering switch .......................................... EL-59
Steering wheel and column ....................... ST-11
Steering wheel play ..................................... ST-6
Steering wheel turning force ....................... ST-8
Stop lamp .................................................. EL-85
Striking rod (M/T) .......................... MT-32, 56, 94
Strut (front) .................................................. SU-9
Strut (rear) ................................................. SU-20
Sub-gear (M/T) ................................... MT-31, 55
Sunroof, electric ....................................... EL-292
Sunroof ...................................................... BT-63
Super lock ................................................ EL-349
Supplemental Restraint System ............... RS-20
Supplemental restraint system - Wiring
diagram .................................................. RS-53
Swirl control valve control solenoid
valve ............................................ EC-399, 475
Symbols and abbreviations ........................ GI-10
Symptom matrix chart ..................... EC-155, 646
Synchronizer (M/T) ....................... MT-31, 55, 93
System readiness test (SRT) code ........... EC-62
T
TCM circuit diagram ................................... AT-17
TCM inspection table ............................... AT-119
TFTS - Wiring diagram ........................... EC-315
TP/SW - Wiring diagram ................. EC-387, 521
TPS - Wiring diagram ............................. EC-210
TURN - Wiring diagram ........................... EL-103
Tachometer .............................................. EL-144
Tail lamp .................................................... EL-81
Tank fuel temperature sensor ................. EC-313
Thermostat .......................................... LC-15, 41Three way catalyst precautions ................... GI-6
Three way catalyst .................................. EC-359
Throttle position sensor (TPS) ................ EC-207
Throttle position sensor
adjustment ................................... EC-100, 128
Throttle position switch ........... AT-141, 267, 341,
EC-385, 520
Throwout bearing - See Clutch release
bearing ............................................. CL-17, 20
Tie-rod ball joints ....................................... ST-20
Tie-rod ........................................................ ST-16
Tightening torque of standard bolts ........... GI-49
Timing chain ....................................... EM-23, 94
Tire size ...................................................... GI-43
Torque converter installation .................... AT-355
Tow truck towing ........................................ GI-47
Transmission case (M/T) .............. MT-30, 54, 92
Tread-FR&RR (Dimensions) ...................... GI-43
Trim ............................................................ BT-31
Trouble diagnoses ...................................... GI-31
Trunk lid finisher ........................................ BT-45
Trunk lid opener - See Trunk lid ................ BT-10
Trunk lid trim .............................................. BT-45
Trunk lid ..................................................... BT-10
Trunk room lamp ..................................... EL-141
Trunk room trim ......................................... BT-45
Turn signal lamp ........................................ EL-96
Two trip detection logic ............................. EC-59
Two-pole lift ................................................ GI-46
U
Under body ................................................ BT-80
V
VSS - Wiring diagram ..................... EC-372, 701
Vacuum hose (brake system) ................... BR-22
Vacuum hose drawing (Engine control) .... EC-30
Vacuum pump ........................................... BR-23
Valve clearance ................................ EM-44, 133
Valve guide ....................................... EM-39, 124
Valve lifter ................................................. EM-43
Valve seat ......................................... EM-41, 126
Valve spring ...................................... EM-42, 128
Vehicle speed sensor (VSS) ........... EC-370, 701
Viscosity number (SAE) ............................ MA-17
Viscous coupling (FF M/T) ........................ MT-93
W
WARN - Wiring diagram .......................... EL-190
WIP/R - Wiring diagram .................. EL-225, 227
WIPER - Wiring diagram ................. EL-217, 220
Warning chime ......................................... EL-197
Warning lamps ......................................... EL-184
Washer, front ........................................... EL-215
ALPHABETICAL INDEX
IDX-7

Water pump ......................................... LC-14, 39
Water temperature gauge ........................ EL-144
Weatherstrip - See Exterior ....................... BT-47
Wheel alignment (rear) ............................. SU-18
Wheel bearing (front) .................................. AX-3
Wheel bearing (rear) ................................. AX-23
Wheel hub (front) ........................................ AX-5
Wheel hub (rear) ....................................... AX-24
Wheel sensors (ABS) ............................... BR-97
Wheelarch height ........................................ SU-6
Wheelbase (Dimensions) ........................... GI-43
Wide open & closed throttle positionswitch ................................................... EC-207
Width (Dimensions) .................................... GI-43
Window, rear .............................................. BT-71
Windshield ................................................. BT-71
Wiper, front .............................................. EL-215
Wiring diagram (cell code) list ................. EL-575
Wiring diagrams .......................................... GI-11
Withdrawal lever (clutch) ..................... CL-17, 20
Wrist pin -
See Piston pin inspection ............. EM-56, 145
ALPHABETICAL INDEX
IDX-8

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
QG
ENGINE LUBRICATION SYSTEM..................................3
Precautions ..................................................................3
LIQUID GASKET APPLICATION PROCEDURE............3
Preparation ..................................................................3
SPECIAL SERVICE TOOLS........................................3
Lubrication Circuit ........................................................4
Oil Pressure Check......................................................5
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION.................................5
DISASSEMBLY AND ASSEMBLY................................6
INSPECTION.............................................................7
REGULATOR VALVE INSPECTION............................8
Changing Engine Oil....................................................8
Changing Oil Filter .......................................................9
Service Data and Specifications (SDS).....................10
OIL PRESSURE CHECK..........................................10
OIL PUMP INSPECTION..........................................10
REGULATOR VALVE INSPECTION..........................10
OIL CAPACITY........................................................10
ENGINE COOLING SYSTEM........................................ 11
Precautions ................................................................ 11
LIQUID GASKET APPLICATION PROCEDURE.......... 11
Preparation ................................................................ 11
SPECIAL SERVICE TOOLS...................................... 11
Cooling Circuit ...........................................................12
System Check............................................................12
CHECKING COOLING SYSTEM HOSES...................12
CHECKING RADIATOR............................................13
CHECKING RADIATOR CAP....................................13
CHECKING COOLING SYSTEM FOR LEAKS............13
Water Pump ...............................................................14
REMOVAL AND INSTALLATION...............................14
INSPECTION...........................................................14
Thermostat .................................................................15
REMOVAL AND INSTALLATION...............................15
INSPECTION...........................................................16
Radiator .....................................................................16
COMPONENTS.......................................................16
Cooling Fan ...............................................................17
COMPONENTS.......................................................17
CONTROL SYSTEM................................................18
Changing Engine Coolant..........................................18
- DRAINING ENGINE COOLANT -............................18
- REFILLING ENGINE COOLANT -...........................19
- FLUSHING COOLING SYSTEM -............................20
Radiator (Aluminum type) ..........................................21
PREPARATION.......................................................21
DISASSEMBLY........................................................21
ASSEMBLY.............................................................22
INSPECTION...........................................................23
Overheating Cause Analysis .....................................24
Service Data and Specifications (SDS).....................25
THERMOSTAT........................................................25
RADIATOR..............................................................25
COOLANT CAPACITY..............................................25
YD
ENGINE LUBRICATION SYSTEM................................26
Precautions ................................................................26
LIQUID GASKET APPLICATION PROCEDURE..........26
Preparation ................................................................26
SPECIAL SERVICE TOOLS......................................26
Lubrication Circuit ......................................................27
Oil Pressure Check....................................................28
Oil Pump ....................................................................28
REMOVAL AND INSTALLATION...............................28
DISASSEMBLY AND ASSEMBLY..............................29
OIL PUMP INSPECTION..........................................29
REGULATOR VALVE INSPECTION..........................30
Changing Engine Oil..................................................31
Oil Filter Bracket ........................................................32
REMOVAL AND INSTALLATION...............................32
Changing Oil Filter .....................................................32
REMOVAL...............................................................33
INSTALLATION........................................................33
Oil Cooler ...................................................................34
REMOVAL AND INSTALLATION...............................34
Service Data and Specifications (SDS).....................35
OIL PRESSURE CHECK..........................................35

REGULATOR VALVE INSPECTION..........................35
OIL PUMP INSPECTION..........................................35
ENGINE OIL CAPACITY...........................................35
ENGINE COOLING SYSTEM........................................36
Precautions ................................................................36
LIQUID GASKET APPLICATION PROCEDURE..........36
Preparation ................................................................36
SPECIAL SERVICE TOOLS......................................36
Cooling Circuit ...........................................................37
System Check............................................................38
CHECKING COOLING SYSTEM HOSES...................38
CHECKING RADIATOR............................................38
CHECKING RADIATOR CAP....................................38
CHECKING COOLING SYSTEM FOR LEAKS............39
Water Pump ...............................................................39
REMOVAL AND INSTALLATION...............................39
REMOVAL...............................................................40
INSPECTION...........................................................40
INSTALLATION........................................................40
Thermostat .................................................................41
REMOVAL AND INSTALLATION...............................41
INSPECTION...........................................................42
Radiator .....................................................................42
COMPONENTS.......................................................42
REMOVAL AND INSTALLATION...............................43
Cooling Fan ...............................................................43
COMPONENTS.......................................................43
CONTROL SYSTEM................................................43
Changing Engine Coolant..........................................44
- DRAINING ENGINE COOLANT -............................44
- REFILLING ENGINE COOLANT -...........................45
- FLUSHING COOLING SYSTEM -............................46
Radiator (Aluminum type) ..........................................47
Overheating Cause Analysis .....................................47
Service Data and Specifications (SDS).....................48
THERMOSTAT........................................................48
RADIATOR..............................................................48
ENGINE COOLANT CAPACITY................................48
CONTENTS(Cont'd)
LC-2

SEM164F
AEM080
Precautions
LIQUID GASKET APPLICATION PROCEDURENJLC00011. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2. Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)
+For oil pan, be sure liquid gasket diameter is 3.5 to 4.5 mm
(0.138 to 0.177 in).
+For areas except oil pan, be sure liquid gasket diameter is 2.0
to 3.0 mm (0.079 to 0.118 in).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
Preparation
SPECIAL SERVICE TOOLSNJLC0002
Tool number
Tool nameDescription
ST25051001
Oil pressure gauge
NT050
Measuring oil pressure
ST25052000
Hose
NT559
Adapting oil pressure gauge to cylinder block
KV10115801
Oil filter wrench
NT772
Removing oil filter
WS39930000
Tube presser
NT052
Pressing the tube of liquid gasket
ENGINE LUBRICATION SYSTEMQG
Precautions
LC-3

Lubrication CircuitNJLC0003
SEM852FB
SLC339B
ENGINE LUBRICATION SYSTEMQG
Lubrication Circuit
LC-4