NISSAN ALMERA 2001 Service Manual

SYSTEM Ð ENGINE MECHANICAL & OTHERNJEC0041S03
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FE section
Fuel piping 5 5 5 5 5 5
Ð Vapor lock
Valve deposit
5 555 55 5
Poor fuel (Heavy weight
gasoline, Low octane)
Air Air duct
55555 5 Air cleaner
Air leakage from air duct
(Mass air flow sensor Ð
throttle body)
5555
Throttle body, Throttle wireFE section
Air leakage from intake
manifold/Collector/GasketÐ
Cranking Battery
111111 11
EL section Alternator circuit
Starter circuit 3
Flywheel/drive plate 6EM section
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Symptom Matrix Chart (Cont'd)
EC-157

SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Engine Cylinder head
55555 55 5
EM section Cylinder head gasket 4 3
Cylinder block
66666 66 64 Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Valve
mecha-
nismTiming chain
55555 55 5 EMsection Camshaft
Intake valve
3
Exhaust valve
Exhaust Exhaust manifold/Tube/
Muffler/Gasket
55555 55 5 FEsection
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil
pump/Oil filter/Oil gallery
55555 55 5MA, EM and
LC sections
Oil level (Low)/Filthy oil
LC section Cooling Radiator/Hose/Radiator filler
cap
55555 55 45 Thermostat 5
Water pump
Water gallery
Cooling fan 5 EC-406
Coolant level (low)/
Contaminated coolantMA section
1 - 6: The numbers refer to the order of inspection.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Symptom Matrix Chart (Cont'd)
EC-158

CONSULT-II Reference Value in Data Monitor
Mode
NJEC0042Remarks:
+Specification data are reference values.
+Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
(i.e., Adjust ignition timing with a timing light before monitoring IGN TIMING. Specification data might be displayed even when igni-
tion timing is not adjusted to specification. This IGN TIMING monitors the data calculated by the ECM according to the input signals
from the crankshaft position sensor and other ignition timing related sensors.)
+If the real-time diagnosis results are NG, and the on board diagnostic system results are OK, when diagnosing the mass air flow sensor,
first check to see if the fuel pump control circuit is normal.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED+Tachometer: Connect
+Run engine and compare tachometer indication with the CONSULT-II
value.Almost the same speed as the
CONSULT-II value.
MAS A/F SE-B1+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 1.0 - 1.7V
2,500 rpm 1.5 - 2.1V
B/FUEL SCHDL+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 1.5 - 3.0 msec
2,000 rpm 1.2 - 3.0 msec
A/F ALPHA-B1+Engine: After warming upMaintaining engine speed at 2,000
rpm75 - 125%
COOLAN TEMP/S+Engine: After warming up More than 70ÉC (158ÉF)
HO2S1 (B1)
+Engine: After warming upMaintaining engine speed at 2,000
rpm0 - 0.3V¨0.6 - 1.0V
HO2S1 MNTR (B1)LEAN¨RICH
Changes more than 5 times
during 10 seconds.
HO2S2 (B1)
+Engine: After warming upRevving engine from idle to 3,000
rpm quickly0 - 0.3V¨0.6 - 1.0V
HO2S2 MNTR (B1)LEAN¨RICH
VHCL SPEED SE+Turn drive wheels and compare speedometer indication with the CON-
SULT-II valueAlmost the same speed as the
CONSULT-II value
BATTERY VOLT+Ignition switch: ON (Engine stopped) 11 - 14V
THRTL POS SEN+Engine: Idle Throttle valve fully closed 0.15 - 0.85V
+Ignition switch: ON
(Engine stopped)Throttle valve fully opened 3.5 - 4.7V
EGR TEMP SEN*+Engine: After warming up Less than 4.5V
START SIGNAL+Ignition switch: ON®START®ON OFF®ON®OFF
CLSD THL POS
CLSD THL/P SW*+Engine: Idle Throttle valve: Idle position ON
+Ignition switch: ON
(Engine stopped)Throttle valve: Slightly open OFF
AIR COND SIG+Engine: After warming up, idle
the engineA/C switch ªOFFº OFF
A/C switch ªONº
(Compressor operates)ON
P/N POSI SW+Ignition switch: ONShift lever ªPº or ªNº ON
Except above OFF
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode
EC-159

MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL+Engine: After warming up, idle
the engineSteering wheel in neutral position
(forward direction)OFF
The steering wheel is turned ON
LOAD SIGNAL+Engine: runningRear window defogger or headlamp
ªONºON
Except the above OFF
IGNITION SW+Ignition switch: ON®OFF ON®OFF
HEATER FAN SW+Heater fan switch is ªONº ON
+Heater fan switch is ªOFFº OFF
INJ PULSE-B1+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 2.0 - 3.5 msec
2,000 rpm 1.5 - 3.5 msec
IGN TIMING+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdleM/T: 8ɱ5É BTDC
A/T: 10ɱ5É BTDC
2,000 rpm Approx. 30É BTDC
CAL/LD VALUE+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle Not used
2,500 rpm Not used
ABSOL TH´P/S+Engine: Idle Throttle valve fully closed 0.0É
+Ignition switch: ON
(Engine stopped)Throttle valve fully opened Approx. 80É
MASS AIRFLOW+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: N
+No-loadIdle 1.0 - 4.0 g´m/s
2,500 rpm 5.0 - 10.0 g´m/s
IACV-AAC/V+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 5 - 25 steps
2,000 rpm Ð
PURG VOL C/V+Engine: After warming up
+No-loadIdle 0%
Revving engine Ð
EGR VOL CON/V*+Engine: After warming up
+Shift lever: ªNº
+No-loadIdle 0 step
Revving engine up to 3,000 rpm
quickly1 - 10 steps
SWRL CONT S/V*+Engine speed: IdleEngine coolant temperature is
between 15ÉC (59ÉF) to 40ÉC
(104ÉF)ON
Engine coolant temperature is above
40ÉC (104ÉF)OFF
INT/V SOL-B1+Engine: After warming up
+Lift up drive wheelsIdle OFF
Suitable gear position except ªPº or
ªNº and revving engineON (Momentarily)
AIR COND RLY+Air conditioner switch: OFF®ON OFF®ON
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode (Cont'd)
EC-160

MONITOR ITEM CONDITION SPECIFICATION
FUEL PUMP RLY+Ignition switch is turned to ON (Operates for 1 second)
+Engine running and cranking
+When engine is stopped (stops in 1.5 seconds)ON
+Except as shown above OFF
COOLING FAN+After warming up engine, idle
the engine.
+Air conditioner switch: OFFEngine coolant temperature is 99ÉC
(210ÉF) or lessOFF
Engine coolant temperature is 100ÉC
(212ÉF) or moreON
HO2S1 HTR (B1)+Engine speed: Below 3,200 rpm ON
+Engine speed: Above 3,200 rpm OFF
HO2S2 HTR (B1)+Engine speedBelow 3,600 rpm [After driving for 2
minutes at a speed of 70 km/h (43
MPH) or more]ON
Above 3,600 rpm OFF
+Ignition switch ON (Engine stopped) OFF
TRVL AFTER MI+Ignition switch: ONVehicle has traveled after MI has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
*: If so equipped
Major Sensor Reference Graph in Data Monitor
Mode
NJEC0043The following are the major sensor reference graphs in ªDATA MONITORº mode.
THRTL POS SEN, ABSOL TH´P/S, CLSD THL/P SWNJEC0043S01Below is the data for ªTHRTL POS SENº, ªABSOL TH´P/Sº and ªCLSD THL/P SWº when depressing the
accelerator pedal with the ignition switch ªONº.
The signal of ªTHRTL POS SENº and ªABSOL TH´P/Sº should rise gradually without any intermittent drop or
rise after ªCLSD THL/P SWº is changed from ªONº to ªOFFº.
SEF240Y
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode (Cont'd)
EC-161

ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1NJEC0043S02Below is the data for ªENG SPEEDº, ªMAS A/F SE-B1º, ªTHRTL POS SENº, ªHO2S2 (B1)º, ªHO2S1 (B1)º and
ªINJ PULSE-B1º when revving engine quickly up to 4,800 rpm under no load after warming up engine to nor-
mal operating temperature.
Each value is for reference, the exact value may vary.
SEF241Y
SEF601Y
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Major Sensor Reference Graph in Data Monitor Mode (Cont'd)
EC-162

SEF170YA
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Major Sensor Reference Graph in Data Monitor Mode (Cont'd)
EC-163

SEF553Y
JEF096Y
SEF097Y
ECM Terminals and Reference ValueNJEC0044PREPARATIONNJEC0044S01Models with ECM in Engine CompartmentNJEC0044S01011. The ECM is located under the cowl panel on the passenger
side (behind the strut tower). Remove it from the engine room
side.
+Remove the bracket fixing ECM harness.
+Remove the quick connector of the ventilation hose in the ECM
compartment room by pressing in the direction of the arrow.
+Pull the ECM box out from under the cowl panel by removing
the two ECM box attaching bolts.
+Remove the five bolts on ECM box installation cover.
: 3.9 - 6.9 N´m (0.39 - 0.71 kg-m, 34 - 61 in-lb)
+Remove the three ECM installation bolts.
: 4.1 - 6.8 N´m (0.41 - 0.70 kg-m, 36 - 60 in-lb)
SEF098Y
2. Remove ECM harness protector.
SEF908W
+When connecting or disconnecting ECM harness
connector, use lever as shown.
When connecting, fasten connector securely with lever
moved until it stops.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
Major Sensor Reference Graph in Data Monitor Mode (Cont'd)
EC-164

SEF367I
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily.
+Open harness securing clip to make testing easier.
+Use extreme care not to touch 2 pins at one time.
+Data is for comparison and may not be exact.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
SEF908W
Models with ECM in cabinNJEC0044S0102ECM is locating beside of blower unit.
1. Remove the ECM bracket fixing.
2. Remove ECM harness protector.
+When connecting or disconnecting ECM harness
connector, use lever as shown.
When connecting, fasten connector securely with lever
moved until it stops.
SEF367I
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily.
+Open harness securing clip to make testing easier.
+Use extreme care not to touch 2 pins at one time.
+Data is for comparison and may not be exact.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
ECM Terminals and Reference Value (Cont'd)
EC-165

ECM HARNESS CONNECTOR TERMINAL LAYOUTNJEC0044S02
SEF970W
ECM INSPECTION TABLENJEC0044S03Specification data are reference values and are measured between
each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
1 Y/RIntake valve timing con-
trol solenoid valve[Engine is running]
+Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Lift up drive wheels and suitable gear posi-
tion
+Rev engine from 2,000 to 3,000 rpmApproximately 0V
3 W/RHeated oxygen sensor 2
heater (rear)[Engine is running]
+Engine speed is below 3,600 rpm
+After driving for 2 minutes at a speed of 70
km/h (43 MPH) or moreApproximately 0.7V
[Ignition switch ªONº]
+Engine stopped
+Engine speed is above 3,600 rpmBATTERY VOLTAGE
(11 - 14V)
4 R/BHeated oxygen sensor 1
heater (front)[Engine is running]
+Engine speed is below 3,200 rpmApproximately 0V
[Engine is running]
+Engine speed is above 3,200 rpmBATTERY VOLTAGE
(11 - 14V)
6
7
15
16BR
L/G
P
ORIACV-AAC valve[Engine is running]
+Warm-up condition
+Idle speed0.1 - 14V
8*
9*
17*
18*SB
W/B
R/Y
BR/REGR volume control
valve[Engine is running]
+Warm-up condition
+Rev engine from 2,000 to 4,000 rpm0 - 14V
10 Y/B A/T signal No. 3[Engine is running]
+Idle speedApproximately 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
ECM Terminals and Reference Value (Cont'd)
EC-166