instrument panel NISSAN ALMERA 2001 Service Manual

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NJAT0249The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL N16 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for On Board Diagnostic (EURO-
OBD) System of A/T and Engine Ð Euro-OBD
Ð
NJAT0245The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
+Be sure to turn the ignition switch ªOFFº and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MIL to light up.
+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
+Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system,
etc.
+Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
SEF289H
PrecautionsNJAT0246+Before connecting or disconnecting the TCM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
TCM. Because battery voltage is applied to TCM even if
ignition switch is turned off.
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
AT-7

IntroductionNJAT0251The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (EURO-OBD) performed by the TCM in combi-
nation with the ECM. The malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the O/D OFF indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with EURO-OBD self-diagnostic items. For
detail, refer to AT-55.
EURO-OBD Function for A/T SystemNJAT0252The ECM provides emission-related on board diagnostic (EURO-OBD) functions for the A/T system. One
function is to receive a signal from the TCM used with EURO-OBD-related parts of the A/T system. The sig-
nal is sent to the ECM when a malfunction occurs in the corresponding EURO-OBD-related part. The other
function is to indicate a diagnostic result by means of the MI (malfunction indicator) on the instrument panel.
Sensors, switches and solenoid valves are used as sensing elements.
The MI automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of EURO-OBDNJAT0253ONE TRIP DETECTION LOGICNJAT0253S01If a malfunction is sensed during the first test drive, the MI will illuminate and the malfunction will be stored
in the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGICNJAT0253S02When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MI will not illuminate. Ð First Trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MI will illuminate. Ð Second Trip
A/T-related parts for which the MI illuminates during the first or second test drive are listed below.
ItemsMI
One trip detection Two trip detection
Shift solenoid valve A Ð DTC: P0750 X
Shift solenoid valve B Ð DTC: P0755 X
Throttle position sensor or switch Ð DTC: P1705 X
Except aboveX
The ªtripº in the ªOne or Two Trip Detection Logicº means a driving mode in which self-diagnosis is performed
during vehicle operation.
EURO-OBD Diagnostic Trouble Code (DTC)NJAT0254HOW TO READ DTC AND 1ST TRIP DTCNJAT0254S01DTC and 1st trip DTC can be read by the following methods.
(
with CONSULT-II orGST)CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710, P0720,
P0725, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
+1st trip DTC No. is the same as DTC No.
+Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction.
However, in case of the Mode II and GST they do not indicate whether the malfunction is still
occurring or occurred in the past and returned to normal.
CONSULT-II can identify them as shown below. Therefore, using CONSULT-II (if available) is rec-
ommended.
A sample of CONSULT-II display for DTC is shown in the following page. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF DIAGNOSIS mode for ªENGINEº with CONSULT-II. Time data indicates how many
times the vehicle was driven after the last detection of a DTC.
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
EURO-OBD
Introduction
AT-50

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NJBR0139The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL N16 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
SBR686C
Precautions for Brake SystemNJBR0002+Recommended fluid is brake fluid ªDOT 4º.
+Never reuse drained brake fluid.
+Be careful not to splash brake fluid on painted areas.
+To clean or wash all parts of master cylinder, disc brake
caliper and wheel cylinder, use clean brake fluid.
+Never use mineral oils such as gasoline or kerosene. They
will ruin rubber parts of the hydraulic system.
+Use flare nut wrench when removing and installing brake
tube.
+Always torque brake lines when installing.
+Burnish the brake contact surfaces after refinishing or
replacing drums or rotors, after replacing pads or linings,
or if a soft pedal occurs at very low mileage.
Refer to ªBrake Burnishing Procedureº, ªON-VEHICLE
SERVICEº, BR-8.
WARNING:
+Clean brake pads and shoes with a waste cloth, then wipe
with a dust collector.
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
BR-4

Self-diagnosis (Only Models with Data Link
Connector Terminal No. 9)
NJBR0091FUNCTIONNJBR0091S01+When a problem occurs in the ABS, the ABS warning lamp on
the instrument panel comes on. To start the self-diagnostic
results mode, ground the self-diagnostic (check) terminal
located on ªData link connectorº. The location of the malfunc-
tion is indicated by the ABS warning lamp flashing.
SELF-DIAGNOSIS PROCEDURENJBR0091S021. Drive vehicle over 30 km/h (19 MPH) for at least one minute.
2. Turn ignition switch ªOFFº.
SEF378Y
3. Ground terminal ª9º of ªData link connectorº with a suitable
harness.
4. Turn ignition switch ªONº while grounding terminal ª9º.
Do not depress brake pedal.
Do not start engine.
SBR759E
5. After 3.0 seconds, the ABS warning lamp starts flashing to
indicate the malfunction code No. (See NOTE.)
6. Verify the location of the malfunction with the malfunction code
chart. Refer to BR-76. Then make the necessary repairs fol-
lowing the diagnostic procedures.
7. After the malfunctions are repaired, erase the malfunction
codes stored in the control unit. Refer to BR-64.
8. Rerun the self-diagnostic results mode to verify that the mal-
function codes have been erased.
SEF378Y
9. Disconnect the check terminal from the ground. The self-diag-
nostic results mode is now complete.
10. Check ABS warning lamp for deactivation after driving vehicle
over 30 km/h (19 MPH) for at least one minute.
11. After making certain that ABS warning lamp does not come on,
test the ABS SELF-DIAGNOSIS in a safe area to verify that it
functions properly.
NOTE:
The indication terminates after five minutes.
However, when the ignition switch is turned from ªOFFº to ªONº, the
indication starts flashing again.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
Self-diagnosis (Only Models with Data Link Connector Terminal No. 9)
BR-63

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................3
Service Notice..............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
CLIP AND FASTENER....................................................4
Description ...................................................................4
CHASSIS AND BODY MAINTENANCE (FOR
EUROPE).........................................................................6
Checking Body Corrosion ............................................6
BODY FRONT END.........................................................7
Removal and Installation .............................................7
FRONT BUMPER ASSEMBLY....................................7
BODY REAR END AND OPENER................................10
Removal and Installation (Sedan) .............................10
REAR BUMPER ASSEMBLY....................................10
Removal and Installation (Hatchback).......................13
REAR BUMPER ASSEMBLY....................................13
DOOR.............................................................................16
Adjustment .................................................................16
STRIKER ADJUSTMENT..........................................16
Front Door Glass .......................................................17
FRONT DOOR GLASS AND REGULATOR................17
Rear Door Glass ........................................................18
REAR DOOR GLASS AND REGULATOR..................19
Front Door Lock .........................................................21
BELL CRANK ADJUSTMENT....................................21
OUTSIDE HANDLE ROD ADJUSTMENT...................21
REMOVAL...............................................................22
Rear Door Lock .........................................................23
OUTSIDE HANDLE ROD ADJUSTMENT...................23
REMOVAL...............................................................24
INSTRUMENT PANEL ASSEMBLY.............................25
Removal and Installation ...........................................25
SIDE AND FLOOR TRIM...............................................31
Removal and Installation ...........................................31
SEDAN...................................................................31
3-DOOR HATCHBACK.............................................34
5-DOOR HATCHBACK.............................................36
DOOR TRIM...................................................................39
Removal and Installation ...........................................39ROOF TRIM...................................................................43
Removal and Installation ...........................................43
TRUNK ROOM TRIM.....................................................45
Removal and Installation ...........................................45
SEDAN...................................................................45
BACK DOOR TRIM.......................................................46
Removal and Installation ...........................................46
3-DOOR AND 5-DOOR HATCHBACK.......................46
EXTERIOR.....................................................................47
Removal and Installation ...........................................47
FRONT SEAT................................................................56
Removal and Installation ...........................................56
MANUAL SEAT (SEDAN).........................................57
MANUAL SEAT (HATCHBACK)................................58
Heated Seat ...............................................................59
Active Head Restraint ................................................59
OPERATION OUTLINE............................................59
REAR SEAT...................................................................60
Removal and Installation ...........................................60
SEDAN...................................................................60
SEDAN (FOR EUROPE)...........................................61
HATCHBACK...........................................................62
SUNROOF......................................................................63
Adjustment .................................................................63
Removal .....................................................................63
Trouble Diagnoses.....................................................67
DIAGNOSTIC TABLE................................................67
WIND DEFLECTOR.................................................67
ADJUSTMENT.........................................................68
DRAIN HOSES........................................................69
WEATHERSTRIP.....................................................69
LINK AND WIRE ASSEMBLY....................................70
WINDSHIELD AND WINDOWS....................................71
Removal and Installation ...........................................71
REMOVAL...............................................................71
INSTALLATION........................................................71
WINDSHIELD..........................................................72
SIDE WINDOW........................................................73
BACK DOOR WINDOW............................................74
DOOR MIRROR.............................................................75

Service NoticeNJBT0001+When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
+Apply sealing compound where necessary when installing parts.
+When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NJBT0002The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL N16 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTIONS
Service Notice
BT-3

Removal and InstallationNJBT0012CAUTION:
+Disconnect ground terminal from battery in advance.
+Disconnect air bag system line in advance.
+Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
+Be careful not to scratch pad and other parts.
INSTRUMENT PANEL ASSEMBLY
Removal and Installation
BT-25

SBT985-A
*1 RS-29 *2 BT-31 *3 RS-35
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
BT-26

SBT986
*2 BT-31
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
BT-27

NBT186
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont'd)
BT-28