Air conditioner NISSAN ALMERA N16 2003 Electronic Workshop Manual

TROUBLE DIAGNOSIS
EC-477
[QG (WITHOUT EURO-OBD)]
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PW/ST SIGNAL●Engine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
●Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
●Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
●Engine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
●Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 2.0 - 3.5 msec
2,000 rpm 1.5 - 3.5 msec
IGN TIMING
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdleM/T: 8°±5° BTDC
A/T: 10°±5° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 5.0 - 10.0 g·m/s
PURG VOL C/V
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 0%
2,000 rpm 15 - 30%
INT/V TIM (B1)
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle−5° - 5°CA
When revving engine up to 2,000 rpm
quicklyApprox. 0° - 30°CA MONITOR ITEM CONDITION SPECIFICATION

EC-478
[QG (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ from
ECM terminals voltage signal.INT/V SOL (B1)
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 60%
AIR COND RLY
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
●For 1 seconds after turning ignition switch ON
●Engine running or crankingON
●Except above conditions OFF
THRTL RELAY
●Ignition switch: ON ON
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 99°C
(210°F) or lessOFF
Engine coolant temperature is 100°C
(212°F) or moreON
HO2S1 HTR (B1)
●Engine: After warming up
●Engine speed: Below 3,600 rpm (M/T models)
Below 3,200 rpm (A/T models)ON
●Engine speed: Above 3,600 rpm (M/T models)
Above 3,200 rpm (A/T models)OFF
HO2S2 HTR (B1)
●Engine speed: Below 3,800 rpm after the following conditions are met.
●Engine: After warming up
●Keeping the engine speed between 3,500 and 4,000 rpm for one minute
and at idle for one minute under no loadON
●Engine speed: Above 3,800 rpm OFF
TRVL AFTER MIL
●Ignition switch: ONVehicle has traveled after MI has
turned ON.0 - 65,280 km
(0 - 40,565 mile)
O2SEN HTR DTY
●Engine coolant temperature when engine started: More than 80° (176°F)
●Engine speed: Below 3,600 rpm (M/T models)
Below 3,200 rpm (A/T models)Approx. 50%
AC PRESS SEN
●Ignition switch: ON (Engine stopped) Approx. 0V
●Engine: Idle
●Air conditioner switch: OFF1.0 - 4.0V
VEH SPEED SE
●Turn drive wheels and compare speedometer indication with the CON-
SULT-II value.Almost the same speed as the
CONSULT-II value
CAN COMM
●Ignition switch: ONOK
CAN CIRC 1OK
CAN CIRC 2OK or UNKWN
CAN CIRC 3UNKWN
CAN CIRC 4OK
CAN CIRC 5UNKWN
CAN CIRC 6OK
CAN CIRC 7UNKWN MONITOR ITEM CONDITION SPECIFICATION

TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-481
[QG (WITHOUT EURO-OBD)]
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionEBS00KF3
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
●B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
●A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
●MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionEBS00KF4
●Vehicle driven distance: More than 5,000 km (3,017 miles)
●Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
●Atmospheric temperature: 20 - 30°C (68 - 86°F)
●Engine coolant temperature: 75 - 95°C (167 - 203°F)
●Transmission: Warmed-up*1
●Electrical load: Not applied*2
●Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Steering wheel is straight
ahead.
Inspection ProcedureEBS00KF5
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-443, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-482, "
Diagnostic Procedure" .
SEF601Z

DTC P0102, P0103 MAF SENSOR
EC-495
[QG (WITHOUT EURO-OBD)]
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EC
DTC P0102, P0103 MAF SENSORPFP:22680
Component DescriptionEBS00KFH
The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. It consists of a hot film that is supplied with electric current from
the ECM. The temperature of the hot film is controlled by the ECM a
certain amount. The heat generated by the hot film is reduced as the
intake air flows around it. The more air, the greater the heat loss.
Therefore, the ECM must supply more electric current to maintain
the temperature of the hot film as air flow increases. The ECM
detects the air flow by means of this current change.
CONSULT-II Reference Value in Data Monitor ModeEBS00KFI
Specification data are reference values.
On Board Diagnosis LogicEBS00KFJ
These self-diagnoses have the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
SEC266C
MONITOR ITEM CONDITION SPECIFICATION
MAS A/F SE-B1
●Engine: After warming up
●Air conditioner switch: OFF
●Shift lever:
N (A/T models)
Neutral (M/T models)
●No-loadIdle Approx. 1.0 - 1.7V
2,500 rpm Approx. 1.5 - 2.1V
CAL/LD VALUE
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 5.0 - 10.0 g·m/s
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0102
0102Mass air flow sensor circuit
low inputAn excessively low voltage from the sensor
is sent to ECM when engine is running.
●Harness or connectors
(The sensor circuit is open or shorted.)
●Intake air leaks
●Mass air flow sensor
P0103
0103Mass air flow sensor circuit
high inputAn excessively high voltage from the sensor
is sent to ECM.
●Harness or connectors
(The sensor circuit is open or shorted.)
●Mass air flow sensor
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.

EC-596
[QG (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
PFP:00000
System DescriptionEBS00KJ1
NOTE:
If DTC P1217 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-492, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
COOLING FAN CONTROL
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: These signals are sent to the ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 2-step control [ON/OFF].
The ECM sends a cooling fan control signal to the smart entrance control unit through CAN communication
line, and the smart entrance control unit controls cooling fan relay.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeEBS00KJ2
Specification data are reference values.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
*1
Cooling fan
controlCooling fan relay Battery
Battery voltage
*1
Vehicle speed signal
Vehicle speed*2
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch
Air conditioner “ON” signal
*2
Refrigerant pressure sensor Refrigerant pressure
MBIB0036E
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN
●Engine: After warming up, idle
the engine
●Air conditioner switch: OFFEngine coolant temperature is 99°C
(210°F) or lessOFF
Engine coolant temperature is 100°C
(212°F) or moreON

EC-598
[QG (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II.
5. If the results are NG, go to EC-600, "
Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-600,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-600,
"Diagnostic Procedure" .
3. Start engine and let it idle.
Be careful not to overheat engine.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”.
6. Make sure that cooling fans operate.
If NG, go to EC-600, "
Diagnostic Procedure" .
MBIB0037E
SEF621W
SEC163BA

EC-600
[QG (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
Diagnostic Procedure
EBS00KJ6
1. INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Yes >> GO TO 2.
No >> GO TO 3.
2. CHECK COOLING FAN OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II and touch “ON” on the CONSULT-II screen.
3. Make sure that cooling fans-1 and -2 operate.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-603, "
PRO-
CEDURE A" .)
3. CHECK COOLING FAN OPERATION
Without CONSULT-II
1. Start engine and let it idle.
2. Turn air conditioner switch “ON”.
3. Turn blower fan switch “ON”.
4. Make sure that cooling fans-1 and -2 operate.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-603, "
PRO-
CEDURE A" .)
MBIB0037E
SEC163BA

EC-670
[QG (WITHOUT EURO-OBD)]
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920
DescriptionEBS00KL8
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line.
*2: The ECM determines the start signal status by the signals of engine speed and battery voltage.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeEBS00KL9
Specification data are reference values.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed
*2
EVAP canister
purge flow controlEVAP canister purge
volume control solenoid
valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*2
Throttle position sensor Throttle position
Accelerator pedal position sensor Closed throttle position
Heated oxygen sensors 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Vehicle speed signal
*1Vehicle speed
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 0%
2,000 rpm 15 - 30%

EC-684
[QG (WITHOUT EURO-OBD)]
IVT CONTROL SOLENOID VALVE
MONITOR ITEM CONDITION SPECIFICATION
INT/V TIM (B1)
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle−5° - 5°CA
When revving engine up to 2,000 rpm
quicklyApprox. 0° - 30°CA
INT/V SOL (B1)
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 60%

INJECTOR CIRCUIT
EC-693
[QG (WITHOUT EURO-OBD)]
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INJECTOR CIRCUITPFP:16600
Component DescriptionEBS00KLV
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is
energized. The energized coil pulls the needle valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM
controls the injection pulse duration based on engine fuel needs.
CONSULT-II Reference Value in Data Monitor ModeEBS00KLW
Specification data are reference values.
*: This item is displayed with QG18DE engine models.
SEF375Z
MONITOR ITEM CONDITION SPECIFICATION
B/FUEL SCHDL
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 1.5 - 3.0 msec
2,000 rpm 1.2 - 3.0 msec
INJ PULSE-B1
●Engine: After warming up
●Shift lever:
N (A/T models)
Neutral (M/T models)
●Air conditioner switch: OFF
●No-loadIdle 2.0 - 3.5 msec
2,000 rpm 1.5 - 3.5 msec