NISSAN ALMERA N16 2003 Electronic Repair Manual
Manufacturer: NISSAN, Model Year: 2003, Model line: ALMERA N16, Model: NISSAN ALMERA N16 2003Pages: 3189, PDF Size: 54.76 MB
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![NISSAN ALMERA N16 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-431
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4. Touch “ERASE”. (The DTC in the ECM will be erased.)
How to Erase DTC ( Without CONSULT-II)
1. If the ig NISSAN ALMERA N16 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-431
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4. Touch “ERASE”. (The DTC in the ECM will be erased.)
How to Erase DTC ( Without CONSULT-II)
1. If the ig](/img/5/57350/w960_57350-760.png)
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-431
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4. Touch “ERASE”. (The DTC in the ECM will be erased.)
How to Erase DTC ( Without CONSULT-II)
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once.
2. Wait at least 10 seconds and then turn it “ON” (engine stopped) again.
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-433, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
●If the battery is disconnected, the emission-related diagnostic information will be lost after
approx. 24 hours.
●The following data are cleared when the ECM memory is erased.
–Diagnostic trouble codes
–1st trip diagnostic trouble codes
–Freeze frame data
–1st trip freeze frame data
–Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
NATS (Nissan Anti-theft System)EBS00KEP
●If the security indicator lights up with the ignition switch in
the “ON” position or “NATS MALFUNCTION” is displayed
on “SELF-DIAG RESULTS” screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to EL-386.
●Confirm no self-diagnostic results of NATS is displayed
before touching “ERASE” in “SELF-DIAG RESULTS” mode
with CONSULT-II.
●When replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner.
Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to
CONSULT-II operation manual, NATS.
PBIB0671E
SEF515Y
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![NISSAN ALMERA N16 2003 Electronic Repair Manual EC-432
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00KEQ
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition swi NISSAN ALMERA N16 2003 Electronic Repair Manual EC-432
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00KEQ
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition swi](/img/5/57350/w960_57350-761.png)
EC-432
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00KEQ
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
●If the MI does not light up, refer to EL-129, or see EC-715, "MI&
DATA LINK CONNECTORS" .
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following four functions.
When there is an open circuit on MI circuit, the ECM cannot warn the driver by lighting MI up when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MI circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI circuit and demands the driver to repair
the malfunction.
SAT652J
Diagnostic Test
ModeKEY and ENG.
Sta tusFunction Explanation of Function
Mode I Ignition switch in
“ON” position
Engine stoppedBULB CHECK This function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up the MI in the 1st
trip.
●“One trip detection diagnoses”
Mode II Ignition switch in
“ON” position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine running HEATED OXYGEN SENSOR 1
MONITORThis function allows the fuel mixture condition (lean or
rich), monitored by heated oxygen sensor 1, to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
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![NISSAN ALMERA N16 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-433
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MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this NISSAN ALMERA N16 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-433
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MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this](/img/5/57350/w960_57350-762.png)
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-433
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MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. Refer to EC-433, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later EC-
433, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
●It is better to count the time accurately with a clock.
●It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
●Always ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-433, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-433, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to EL-
129 or see EC-715, "
MI & DATA LINK CONNECTORS" .
PBIB0092E
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![NISSAN ALMERA N16 2003 Electronic Repair Manual EC-434
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
●These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
D NISSAN ALMERA N16 2003 Electronic Repair Manual EC-434
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
●These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
D](/img/5/57350/w960_57350-763.png)
EC-434
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
●These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified
codes can be identified by using the CONSULT-II. A DTC will be used as an example for how to read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See EC-406, "
INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
433, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
●If the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours.
●Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
*: Maintains conditions just before switching to open loop.MI Condition
ON When the malfunction is detected.
OFF No malfunction.
SEF952W
MI Fuel mixture condition in the exhaust gas Air fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
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EC-435
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To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until NISSAN ALMERA N16 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
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To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until](/img/5/57350/w960_57350-764.png)
ON BOARD DIAGNOSTIC (OBD) SYSTEM
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To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
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![NISSAN ALMERA N16 2003 Electronic Repair Manual EC-436
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TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
PFP:00004
Trouble Diagnosis IntroductionEBS00KER
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, NISSAN ALMERA N16 2003 Electronic Repair Manual EC-436
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TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
PFP:00004
Trouble Diagnosis IntroductionEBS00KER
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol,](/img/5/57350/w960_57350-765.png)
EC-436
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TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS
PFP:00004
Trouble Diagnosis IntroductionEBS00KER
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose a incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the “Work Flow” on EC-437
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple on EC-440
should be used.
Start your diagnosis by looking for “conventional” malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
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![NISSAN ALMERA N16 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
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WORK FLOW
Flow Chart
*1 If time data of “SELF-DIAG
RESULTS” is other than “0” or “[1t]”,
perform EC-485, "
NISSAN ALMERA N16 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
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WORK FLOW
Flow Chart
*1 If time data of “SELF-DIAG
RESULTS” is other than “0” or “[1t]”,
perform EC-485, "](/img/5/57350/w960_57350-766.png)
TROUBLE DIAGNOSIS
EC-437
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WORK FLOW
Flow Chart
*1 If time data of “SELF-DIAG
RESULTS” is other than “0” or “[1t]”,
perform EC-485, "
TROUBLE DIAG-
NOSIS FOR INTERMITTENT INCI-
DENT" .*2 If time data of “SELF-DIAG
RESULTS” is other than “0” or “[1t]”,
perform EC-485, "
TROUBLE DIAG-
NOSIS FOR INTERMITTENT INCI-
DENT" .*3 If the on board diagnostic system
cannot be performed, check main
power supply and ground circuit.
Refer to EC-486, "
POWER SUPPLY
CIRCUIT FOR ECM" .
*4 If the incident cannot be verified, per-
form EC-485, "
TROUBLE DIAGNO-
SIS FOR INTERMITTENT
INCIDENT" .*5EC-481, "
TROUBLE DIAGNOSIS -
SPECIFICATION VALUE"
MBIB0178E
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![NISSAN ALMERA N16 2003 Electronic Repair Manual EC-438
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TROUBLE DIAGNOSIS
Description for Work Flow
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred u NISSAN ALMERA N16 2003 Electronic Repair Manual EC-438
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TROUBLE DIAGNOSIS
Description for Work Flow
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred u](/img/5/57350/w960_57350-767.png)
EC-438
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TROUBLE DIAGNOSIS
Description for Work Flow
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
“DIAGNOSTIC WORK SHEET”, EC-440
.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II) the (1st trip) DTC and the (1st
trip) freeze frame data, then erase the DTC and the data. (Refer to EC-430
.) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform EC-485, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. See EC-448
.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-485, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-485, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-443
.) If COSULT-II is available,
perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TOROUBLE DIAGNOSIS – SPECI-
FICATION VALUE”. (Refer to EC-481
.) (If malfunction is detected, proceed to “PERAIR/REPLACE”.) Then perform
inspections according to the Symptom Matrix Chart. (Refer to EC-448
.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-458
, EC-475 .
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-22.
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-485, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer to EC-430, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" .)
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![NISSAN ALMERA N16 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
EC-439
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DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A go NISSAN ALMERA N16 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
EC-439
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DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A go](/img/5/57350/w960_57350-768.png)
TROUBLE DIAGNOSIS
EC-439
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EC
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
●Vehicle ran out of fuel, which caused the engine to misfire.
●Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
SEF907L
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![NISSAN ALMERA N16 2003 Electronic Repair Manual EC-440
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TROUBLE DIAGNOSIS
Worksheet Sample
DTC Inspection Priority ChartEBS00KES
If some DTCs are displayed at the same time, perform inspections one by one based on the followi NISSAN ALMERA N16 2003 Electronic Repair Manual EC-440
[QG (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Worksheet Sample
DTC Inspection Priority ChartEBS00KES
If some DTCs are displayed at the same time, perform inspections one by one based on the followi](/img/5/57350/w960_57350-769.png)
EC-440
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TROUBLE DIAGNOSIS
Worksheet Sample
DTC Inspection Priority ChartEBS00KES
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 and/or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000 and U1001. Refer to EC-492, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
MTBL0017