check engine NISSAN NAVARA 2005 Repair Workshop Manual

DTC P1273 FUEL PUMP
EC-255
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Diagnostic ProcedureEBS01KJW
1.CHECK INJECTOR ADJUSTMENT VALUE
1. Turn ignition switch ON.
2. Select “ENTER INJECTOR CALIB DATA” in “WORK SUP-
PORT” mode with CONSULT-II.
3. Check injector adjustment values displayed on CONSULT-II
screen.
OK or NG
OK >> GO TO 2.
NG >> Perform Injector Adjustment Value Registration. Refer to
EC-25, "
Injector Adjustment Value Registration".
2.PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. PerformEC-252, "
DTC Confirmation Procedure", again.
7. Is DTC detected again?
Without CONSULT-II
1. Turn ignition switch ON.
2. Clear fuel pump learning value. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
3. Start engine and let it idle for at least 60 seconds.
4. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer toEC-27
.
5. PerformEC-252, "
DTC Confirmation Procedure", again.
6. Is DTC displayed again?
Ye s o r N o
Ye s > > G O T O 3 .
No >>INSPECTION END The value displayed on CONSULT-II screen should
be same as injector adjustment value printed on
each fuel injector.
MBIB1255E

GLOW CONTROL SYSTEM
EC-297
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Diagnostic ProcedureEBS01KLO
1.INSPECTION START
Check fuel level, fuel supplying system, starter motor, etc.
OK or NG
OK >> GO TO 2.
NG >> Correct.
2.CHECK INSTALLATION
Check that glow plug nut (1) and all glow plug connecting plate nuts
(2) are installed properly.
OK or NG
OK >> GO TO 3.
NG >> Install properly.
3.CHECK GLOW INDICATOR LAMP OPERATION
With CONSULT-II
1. Turn ignition switch ON.
2. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
3. Confirm that “COOLAN TEMP/S” indicates below 80°C(176°F).
If it indicates above 80°C(176°F), cool down engine.
4. Turn ignition switch OFF, wait at least 5 seconds and then turn
ON.
5. Make sure that glow indicator lamp is turned ON for 1.5 seconds
or more after turning ignition switch ON, and then glow indicator
lamp turned OFF.
Without CONSULT-II
1. Set the tester probe between ECM terminal 51 (engine coolant
temperature sensor signal) and ground.
2. Confirm that the voltage indicates above 1.53V. If it indicates
below 1.53V, cool down engine.
3. Turn ignition switch OFF, wait at least 5 seconds and then turn
ON.
4. Make sure that glow indicator lamp is turned ON for 1.5 seconds
or more after turning ignition switch ON, and then glow indicator
lamp turned OFF.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
MBIB1219E
SEF013Y
PBIB2216E

EC-298
GLOW CONTROL SYSTEM
4.CHECK GLOW CONTROL SYSTEM OVERALL FUNCTION
With CONSULT-II
1. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
2. Confirm that “COOLAN TEMP/S” indicates approximately 25°C
(77°F). If NG, cool down engine.
3. Turn ignition switch OFF.
4. Set voltmeter probe between glow plug and engine body.
5. Turn ignition switch ON.
6. Check the voltage between glow plug and engine body under
the following conditions.
Without CONSULT-II
1. Set the tester probe between ECM terminal 51 (engine coolant
temperature sensor signal) and ground.
2. Confirm that the voltage indicates approximately 3.62V. If NG,
cool down engine.
3. Turn ignition switch OFF.
4. Set voltmeter probe between glow plug and engine body.
5. Turn ignition switch ON.
6. Check the voltage between glow plug and engine body under
the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 7.
SEF013Y
Conditions Voltage
For 20 seconds after turning ignition switch ON Battery voltage
More than 20 seconds after turning ignition
switch ONApprox. 0V
PBIB0425E
PBIB2216E
Conditions Voltage
For 20 seconds after turning ignition switch ON Battery voltage
More than 20 seconds after turning ignition
switch ONApprox. 0V
PBIB0425E

EGR VOLUME CONTROL SYSTEM
EC-305
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Diagnostic ProcedureEBS01KLV
1.CHECK EGR VOLUME CONTROL SYSTEM OVERALL FUNCTION
1. Turn ignition switch OFF.
2. Set the oscilloscope probe between ECM terminals 25, 26, 27, 28 and ground.
3. Start engine and let it idle.
4. Check the oscilloscope screen when revving engine up to 3,200 rpm and return to idle.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2.CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EGR volume control valve (1) harness connector.
–: Vehicle front
3. Turn ignition switch ON.
4. Check voltage between EGR volume control valve terminals 2, 5
and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.The pulse signal as shown in the figure should appear.
MBIB0617E
MBIB1227E
Voltage: Battery voltage
PBIB0431E

EC-312
TC BOOST CONTROL SOLENOID VALVE
Diagnostic Procedure
EBS01KM2
1.CHECK OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that turbocharger control actuator (1) rod moves
slightly when engine is started.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2.CHECK TURBOCHARGER BOOST CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect turbocharger boost control solenoid valve (1) har-
ness connector.
–: Vehicle front
–Alternator (2)
3. Turn ignition switch ON.
4. Check voltage between turbocharger boost control solenoid
valve terminal 1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E9, F4
lHarness for open or short between ECM and turbocharger boost control solenoid valve
lHarness for open or short between IPDM E/R and turbocharger boost control solenoid valve
>> Repair open circuit or short to ground or short to power in harness or connectors.
MBIB1207E
MBIB1206E
Voltage: Battery voltage
MBIB1242E

EC-316
INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE
Diagnostic Procedure
EBS01KM8
1.CHECK OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that intake air control valve actuator (1) rod moves
when turning ignition switch OFF.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2.CHECK VACUUM SOURCE
1. Turn ignition switch OFF.
2. Disconnect vacuum hose connected to intake air control valve
actuator (1).
3. Start engine and let it idle.
4. Check vacuum hose for vacuum existence under the following
conditions.
OK or NG
OK >> GO TO 9.
NG >> GO TO 3.
3.CHECK VACUUM HOSE
1. Turn ignition switch OFF.
2. Check vacuum hoses and vacuum gallery for clogging, cracks
or improper connection.
Refer toEC-16, "
Vacuum Hose Drawing".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vacuum hoses and vacuum gallery.
MBIB1228E
CONDITIONS vacuum
For a few seconds after turning ignition switch OFF should exist
Except above should not exist
MBIB1238E
SEF109L

INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE
EC-317
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4.CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake air control valve control solenoid valve (1)
harness connector.
–: Vehicle front
–Electronic controlled engine mount control solenoid valve (2)
–Oil filter (3)
3. Turn ignition switch ON.
4. Check voltage between intake air control valve control solenoid
valve terminal 2 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
lHarness connectors E9, F4
lHarness for open or short between IPDM E/R and intake air control valve control solenoid valve
lHarness for open or short between ECM and intake air control valve control solenoid valve
>> Repair open circuit or short to power in harness or connectors.
6.CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 15 and intake air control valve control solenoid valve ter-
minal 1. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE
Refer toEC-318, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace intake air control valve control solenoid valve.
MBIB1226E
Voltage: Battery voltage
PBIB0192E
Continuity should exist.

EC-318
INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE
8.CHECK VACUUM PUMP
Refer toEM-42, "
VACUUM PUMP".
OK or NG
OK >> GO TO 9.
NG >> Replace vacuum pump assembly.
9.CHECK INTAKE AIR CONTROL VALVE ACTUATOR
1. Turn ignition switch OFF.
2. Install a vacuum pump A to intake air control valve actuator (1).
3. Make sure that the intake air control valve actuator rod moves
smoothly when applying vacuum of -53.3 kPa (-533 mbar, -400
mmHg, -15.75 inHg) and releasing it.
OK or NG
OK >> GO TO 10.
NG >> Replace intake air control valve actuator.
10.CHECK INTERMITTENT INCIDENT
Refer toEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
>>INSPECTION END
Component InspectionEBS01KM9
INTAKE AIR CONTROL VALVE CONTROL SOLENOID VALVE
1. Disconnect intake air control valve control solenoid valve (1)
harness connector.
l: Vehicle front
lElectronic controlled engine mount control solenoid valve (2)
lOil filter (3)
2. Apply 12V direct current between turbocharger boost control
solenoid valve terminals.
3. Check air passage continuity of intake air control valve control
solenoid valve under the following conditions.
Operation takes less than 1 second.
If NG, replace intake air control valve control solenoid valve.
MBIB1239E
MBIB1226E
CONDITIONSAir passage continuity
between (A) and (B)Air passage continuity
between (A) and (C)
12V direct current supply
between terminals (1) and (2)Ye s N o
No supply No Yes
MEC488B

REFRIGERANT PRESSURE SENSOR
EC-327
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Diagnostic ProcedureEBS01KMJ
1.CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower switch ON.
3. Check voltage between ECM terminal 53 and ground with CON-
SULT-II or tester.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer toEC-78, "
Ground Inspection".
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.Voltage: 1.0 - 4.0V
MBIB1248E
: Vehicle front
1. Body ground E21 2. ECM 3. Body ground E41
4. A/C high-pressure service valve 5. ABS actuator and electric unit
(control unit)6. Body ground E61
MBIB1218E

SQUEAK AND RATTLE TROUBLE DIAGNOSES
EI-7
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raisethevehicleonahoistandhitatirewitharubberhammer.
lDrive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
lIf it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Engine Ear and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
lremoving the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be bro-
ken or lost during the repair, resulting in the creation of new noise.
ltapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
lfeeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
lplacing a piece of paper between components that you suspect are causing the noise.
llooking for loose components and contact marks.
Refer toEI-7, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
lIf the cause is a loose component, tighten the component securely.
lIf the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS00DY6
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing