radiator NISSAN NOTE 2016 Service Owner's Manual

P1217 ENGINE OVER TEMPERATUREEC-367
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Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo
re checking coolant level.
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Go to EC-367, "Diagnosis Procedure".
NO >> GO TO 2
2.PERFORM COMPONENT FUNCTION CHECK-II
Confirm whether customer filled the coolant or not.
Did customer fill the coolant?
YES >> Go to EC-367, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
With CONSULT
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” m ode with CONSULT and touch “LOW” on the CONSULT
screen.
3. Make sure that cooling fan operates at low speed.
Without CONSULT
1. Start engine and let it idle.
2. Turn air conditioner switch and blower fan switch ON.
3. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Go to EC-367, "
Diagnosis Procedure".
4.PERFORM COMPONENT FUNCTION CHECK-IV
With CONSULT
1. Touch “HI” on the CONSULT screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Without CONSULT
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-367, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000012431572
1.CHECK COOLING FAN OPERATION
With CONSULT
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “A CTIVE TEST” mode with CONSULT.
3. Make sure that cooling fan motor operate at each speed (LOW/HI).
Without CONSULT
1. Perform IPDM E/R auto active test and check cooling fan motor operation. Refer to PCS-9, "
Diagnosis
Description".
2. Make sure that cooling fan motor operate at each speed (Low/High).
SEF621W
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EC-368
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
P1217 ENGINE OVER TEMPERATURE
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to EC-441, "
Diagnosis Procedure".
2.CHECK COOLING SYSTEM FOR LEAK-I
Check cooling system for leak. Refer to CO-8, "
Inspection".
Is leakage detected?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK COOLING SYSTEM FOR LEAK-II
Check the following for leak.
• Hose (Refer to CO-8, "
Inspection".)
• Radiator (Refer to CO-12, "
RADIATOR : Inspection".)
• Water pump (Refer to CO-18, "
Removal and Installation".)
>> Repair or replace malfunctioning part.
4.CHECK RADIATOR CAP
Check radiator cap. Refer to CO-12, "
RADIATOR CAP : Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace radiator cap. Refer to CO-13, "
Exploded View".
5.CHECK THERMOSTAT
Check thermostat. Refer to CO-20, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace thermostat. Refer to CO-20, "
Removal and Installation".
6.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-202, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace engine coolant temperature sensor. Refer to CO-23, "
Exploded View".
7.OVERHEATING CAUSE ANALYSIS
If the cause cannot be isolated, check CO-6, "
Troubleshooting Chart".
>> INSPECTION END
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ENGINE CONTROL SYSTEM SYMPTOMSEC-469
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1 - 6: The numbers refer to the order of inspection. Cooling
Radiator/Hose/Radiator
filler cap
55555 55 45 CO-12, "
RADIATOR :
Inspection"
CO-12, "RADIATOR
CAP : Inspection"
Thermostat
5CO-20, "Removal and
Installation"
Water pump CO-18, "Removal and
Installation"
Water galleryCO-4, "Engine Cooling
System"
Cooling fan
5CO-16, "Removal and
Installation"
Coolant level (Low)/Con-
taminated coolant
CO-8, "Inspection"
NATS (NISSAN Vehicle Immobilizer
System) 11 SEC-46, "
Work Flow"
(With intelligent key)
SEC-139, "
Work Flow"
(Without intelligent
key)
SYMPTOM
Reference page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom codeAA AB AC AD AE AF AG AH AJ AK AL AM HA
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CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
HR16DE
PRECAUTION ....... ........................................
2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
SYSTEM DESCRIPTION ..............................4
DESCRIPTION ............................................... .....4
Engine Cooling System ....................................... ......4
Engine Cooling System Schematic ...........................5
SYMPTOM DIAGNOSIS ...............................6
OVERHEATING CAUSE ANALYSIS ............. .....6
Troubleshooting Chart ...............................................6
PERIODIC MAINTENANCE ..........................8
ENGINE COOLANT ....................................... .....8
Inspection ............................................................ ......8
Draining Engine Coolant ...........................................8
Refilling .....................................................................9
Flushing Cooling System ........................................11
RADIATOR .........................................................12
RADIATOR CAP .................................................... ....12
RADIATOR CAP : Inspection ..................................12
RADIATOR ............................................................. ....12
RADIATOR : Inspection ...........................................12
REMOVAL AND INSTALLATION ...............13
RADIATOR ....... .................................................13
Exploded View ..................................................... ....13
Removal and Installation .........................................13
COOLING FAN ..................................................16
Exploded View .........................................................16
Removal and Installation .........................................16
Disassembly and Assembly .....................................17
WATER PUMP ..................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
THERMOSTAT ..................................................20
Exploded View .........................................................20
Removal and Installation .........................................20
WATER OUTLET ..............................................23
Exploded View .........................................................23
Removal and Installation .........................................24
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
25
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
25
Standard and Limit .............................................. ....25
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PREPARATIONCO-3
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000012432128
The actual shape of the tools may di
ffer from those illustrated here.
Commercial Service ToolINFOID:0000000012432129
Tool number
(TechMate No.)
Tool name Description
KV991J0070
(J-45695)
Coolant refill tool Refilling engine cooling system
LMA053
Tool name
Description
Power tool Loosening nuts, screws and bolts
Radiator cap tester adapter Adapting radiator cap tester to radiator cap and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
Radiator cap tester Checking radiator and radiator cap
PIIB1407E
S-NT564
PBIC1982E
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CO-6
< SYMPTOM DIAGNOSIS >[HR16DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000012432132
Symptom
Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Thermostat
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud —Radiator shroud —
Improper engine coolant
mixture ratio —
Engine coolant viscosity —
Poor engine coolant quality —Periodic maintenance —
Insufficient engine coolant Engine coolant leaksCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaking into
cooling system Cylinder head deterioration
Cylinder head gasket deteri-
oration
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OVERHEATING CAUSE ANALYSISCO-7
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Except cool-
ing system
parts mal-
function —
Overload on engine Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Power train system mal-
function
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked bumper
Installed front bumper fas-
cia cover
—
Blocked radiator grille Mud contamination or paper
clogging
Blocked radiator Blocked air flow
Blocked condenser
Installed large fog lamp
Symptom
Check items
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CO-8
< PERIODIC MAINTENANCE >[HR16DE]
ENGINE COOLANT
PERIODIC MAINTENANCE
ENGINE COOLANT
InspectionINFOID:0000000012432133
CHECKING COOLING SYSTEM HOSES
Check hoses for the following:
• Improper attachment
• Leaks
• Cracks
• Damage
• Loose connections
• Chafing
• Deterioration
CHECKING RESERVOIR LEVEL
• Check that the reservoir tank engine coolant level is within the
MAX (A) to MIN (B) range when the engine is cool.
• Adjust the engine coolant level if necessary.
CAUTION:
Refill the engine cooling system with the specified coolant or
equivalent. Refer to MA-11, "
Fluids and Lubricants".
CHECKING COOLING SYSTEM FOR LEAKS
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a th ick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
CAUTION:
• Perform this step when the engine is cold.
• Do not spill engine coolant on drive belt.
To check for leaks, apply pressure to the cooling system using suit-
able tools (A) and (B).
Draining Engine CoolantINFOID:0000000012432134
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator. Wrap a th ick cloth around the cap. Slowly push down and
turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by pushing it down
and turning it all the way.
1. Remove front under cover. Refer to EXT-39, "
FRONT UNDER COVER : Removal and Installation".
JPBIA0102ZZ
Testing pressure: Refer to
CO-25, "Standard and
Limit".
PBIC5121J
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ENGINE COOLANTCO-9
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2. Connect a suitable hose to the radiator drain plug.
• Use a suitable hose with the dimensions as shown.
3. Open radiator drain plug (A) at the bottom of radiator, and then remove radiator cap.
(B): Suitable hose
: Front
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on the drive belt.
4. It is necessary to drain the cylinder block when drai ning all of engine coolant in the system. To drain the
cylinder block, open the water drain plugs on cylinder block. Refer to EM-93, "
Exploded View".
5. Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing. Refer to CO-13, "
Exploded View".
6. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated,
flush the engine cooling system. Refer to CO-11, "
Flushing Cooling System".
RefillingINFOID:0000000012432135
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
• The radiator must be completely empty of engine coolant and water.
• Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance
Thread Sealant or equivalent. Refer to MA-11, "
Fluids and Lubricants".
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode. Diameter (A) : 0.8 mm (0.31 in)
Length (B) : 300 mm (11.81 in)
JPBIA4770ZZ
AWBIA1613ZZ
Radiator drain plug : Refer to CO-13, "Exploded View".
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CO-10
< PERIODIC MAINTENANCE >[HR16DE]
ENGINE COOLANT
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the engine coolant mixture container that is placed at floor level. Make sure the ball valve is in the
closed position.
•Use recommended engine coolant or equivalent.
Refer to MA-11, "
Fluids and Lubricants".
CAUTION:
Do not use any cooling system additives such as radiator
sealer. Additives may clog th e cooling system and cause
damage to the engine, transmission and/or cooling system.
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Engine coolant wi ll be visible rising in the refill hose. Once the refill
hose is full of engine coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specifi ed amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the engine coolant container (with the refill hose inserted) at the same level as the top of the radia- tor. Then open the ball valve on the refill hose so the engine coolant will be drawn up to fill the cooling sys-
tem. The cooling system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the engine coolant co ntainer to get too low when filling, to avoid air from being drawn
into the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to warm up the cooling system and t op up the system as necessary.
13. Install the front under cover. Refer to EXT-39, "
FRONT UNDER COVER : Removal and Installation".
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank)
: Refer to MA-11, "
Fluids and
Lubricants".
Compressed air
supply pressure : 549 - 824 kPa (5.6 - 8.4 kg/cm
2,
80 - 119 psi)LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
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