torque NISSAN NOTE 2016 Service Manual PDF
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2016, Model line: NOTE, Model: NISSAN NOTE 2016Pages: 3641, PDF Size: 28.72 MB
Page 1847 of 3641

FSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430294
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430295
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for SuspensionINFOID:0000000012430296
• When installing rubber bushings, the final tightening mu st be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
• When jacking up the vehicle with a floor jack, do not hang the jack on the torque rod.
PIIB3706J
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1854 of 3641

FRONT COIL SPRING AND STRUTFSU-9
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
REMOVAL AND INSTALLATION
FRONT COIL SPRING AND STRUT
Exploded ViewINFOID:0000000012430303
Removal and InstallationINFOID:0000000012430304
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-48, "Removal and Installation".
2. Remove brake hose lock plate from strut.
3. Disconnect stabilizer connecting rod from strut. Refer to FSU-12, "
Exploded View".
4. Remove strut bolts and nuts from steering knuckle.
5. Remove stopper insulator lock nut and stopper insulator.
6. Remove strut.
INSTALLATION
Installation is in the reverse order of removal.
• Secure the head of strut piston rod to keep it from rotating, then tighten the stopper insulator lock nut to the specified torque.
CAUTION:
• Do not reuse stopper insulator lock nut.
• Do not reuse the nuts that secure the strut to the steering knuckle.
• Perform inspection after installation. Refer to FSU-19, "
Inspection".
• After replacing the strut, always follow the dis posal procedure to discard the strut. Refer to FSU-19, "
Dis-
posal".
1. Strut2. Coil spring3. Bound bumper
4. Spring upper seat 5. Strut mount bearing6. Piston rod lock nut
7. Strut mount insulator 8. Stopper insulator9. Stopper insulator lock nut
AWEIA0418ZZ
WEIA0179E
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1855 of 3641

FSU-10
< REMOVAL AND INSTALLATION >
TRANSVERSE LINK
TRANSVERSE LINK
Exploded ViewINFOID:0000000012430305
Removal and InstallationINFOID:0000000012430306
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-48, "Removal and Installation".
2. Separate transverse link from steering knuckle. Refer to FA X - 9 , "
Exploded View"
3. Remove the bolts and nut, then remove the transverse link from front suspension member.
4. Inspect the components. Refer to FSU-10, "
Inspection"
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse the transverse link nuts.
• Perform the final tightening of the nuts and bolts under unladen conditions with tires on level ground.
• Complete the inspection. Refer to FSU-10, "
Inspection".
InspectionINFOID:0000000012430307
INSPECTION AFTER REMOVAL
Check the following items and replace the components as necessary.
Transverse link
• Check the transverse link and bushing for deformation, cracks or damage.
• Check the ball joint boot for cracks or other damage, and also for grease leakage.
Swing Torque
1. Move the ball stud at least ten times by hand to check for smooth movement with no binding.
1. Front suspension member2. Transverse link
AWEIA0210GB
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1856 of 3641

TRANSVERSE LINKFSU-11
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
2. Hook the Tool (A) on the ball joint (B). Confirm the measurement value is within specifications when the ball stud begins moving.
If swing torque or rotating torque exceeds the specified range,
replace transverse link.
Axial End Play
1. Move the ball stud at least ten times by hand to check for smooth movement with no binding.
2. Move the tip of the ball joint in the axial direction to check for looseness.
If the axial end play exceeds the specified range, replace transverse link.
INSPECTION AFTER INSTALLATION
1. Check wheel alignment. Refer to FSU-20, "Wheel Alignment (Unladen*1)".
2. Perform the steering angle sensor neutral position adjustment. Refer to BRC-55, "
ADJUSTMENT OF
STEERING ANGLE SENSOR NEUTRAL POSITION : Description".
Tool number (A) : — (J-44372)
Swing torque : Refer to
FSU-20, "
Ball Joint".
Rotating torque : Refer to FSU-20, "
Ball Joint".
JPEIA0138ZZ
Axial end play : Refer to FSU-20, "Ball Joint".
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1858 of 3641

FRONT STABILIZERFSU-13
< REMOVAL AND INSTALLATION >
C
DF
G H
I
J
K L
M A
B
FSU
N
O P
• Install the stabilizer bushing with the slit (A) facing the rear of the vehicle.
: Rear
• To install stabilizer clamp bolt, temporarily tighten them in numeri- cal order as shown, then tighten them to the specified torque.
Refer to FSU-12, "
Exploded View".
: Front
• To connect the stabilizer connecting rod (1), tighten the nut while holding the hexagonal part (A) on the stabilizer connecting rod.
• Perform final tightening of bolts and nuts with the vehicle under unladen conditions with tires on level ground.
• Perform inspection after installation. Refer to FSU-13, "
Inspection".
InspectionINFOID:0000000012430310
INSPECTION AFTER REMOVAL
Check the stabilizer bar, the stabilizer connecting rod, t he stabilizer bushing, and the stabilizer clamp for defor-
mation, cracks, or damage. Replace components if necessary.
INSPECTION AFTER INSTALLATION
1. Check the wheel alignment. Refer to FSU-7, "Inspection".
2. Perform the steering angle sensor neutral position adjustment. Refer to BRC-55, "
ADJUSTMENT OF
STEERING ANGLE SENSOR NEUTRAL POSITION : Description".
JPEIA0273ZZ
JPEIA0274ZZ
JPEIA0252ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1859 of 3641

FSU-14
< UNIT REMOVAL AND INSTALLATION >
FRONT SUSPENSION MEMBER
UNIT REMOVAL AND INSTALLATION
FRONT SUSPENSION MEMBER
Exploded ViewINFOID:0000000012430311
Removal and InstallationINFOID:0000000012430312
REMOVAL
1. Remove the wheel and tire using power tool. Refer to WT-48, "Removal and Installation".
2. Disconnect steering outer sockets from steering knuckles. Refer to ST-14, "
Exploded View".
3. Disconnect transverse links from steering knuckle. Refer to FSU-10, "
Exploded View".
4. Disconnect stabilizer connecting rods from stabilizer bar. Refer to FSU-12, "
Exploded View".
5. Disconnect the lower joint from the steering gear. Refer to ST-12, "
Exploded View".
6. Set suitable jack under front suspension member. CAUTION:
Do not damage the front suspensi on member with suitable jack.
7. Remove the engine rear torque rod. Refer to EM-86, "
Exploded View".
8. Remove suspension member bolts.
9. Gradually lower the jack to remove front suspension member from vehicle body.
10. If necessary, remove steering gear from front suspension member. Refer to ST-14, "
Removal and Installa-
tion".
11. If necessary, remove transverse links. Refer to FSU-10, "
Removal and Installation".
12. If necessary, remove stabilizer bar, stabilizer bar clamps, and stabilizer bushings. Refer to FSU-12,
"Removal and Installation".
13. Inspect the front suspension member. Refer to FSU-15, "
Inspection".
INSTALLATION
Installation is in the reverse order of removal.
1. Front suspension member2. Transverse link
AWEIA0210GB
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1863 of 3641

FSU-18
< UNIT DISASSEMBLY AND ASSEMBLY >
FRONT COIL SPRING AND STRUT
2. Install Tool (A) to the front coil spring and strut.CAUTION:
When installing Tool (A), wrap a shop cloth around the front
coil spring and strut to protect the parts from damage.
3. Secure Tool (A) in a vise.
4. Compress coil spring using a suitable tool (A). WARNING:
Make sure that the pawls of the suitable tool are firmly
hooked on the coil spring. The suitable tool must be tight-
ened alternately so as to not tilt the coil spring.
CAUTION:
Face tube side of coil spring (1) downward. Align the lower
end to lower seat (2).
5. Apply soapy water to bound bumper. CAUTION:
Do not use machine oil.
6. Insert bound bumper into spring upper seat.
7. Install strut mount bearing, spring upper seat, and bound bumper as a set. CAUTION:
Do not apply oil, such as grease, when installing the strut mount bearing.
8. Secure piston rod tip so that piston rod does not turn, then install piston rod lock nut and tighten to the specified torque.
CAUTION:
Do not reuse piston rod lock nut.
9. Gradually release the suitable tool, and remove the suitable tool from the coil spring. CAUTION:
Release the suitable tool while making sure the po sition of the suitable tool on the coil spring
does not move. Tool number (A) : ST35652000 ( — )
JPEIA0006ZZ
JPEIA0007ZZ
Maximum gap (A)
:5 mm (0.2 in)
JPEIA0095ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1865 of 3641

FSU-20
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*1)INFOID:0000000012430318
*1: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
*2: The difference when assuming the (LH) side is the standard.
Ball JointINFOID:0000000012430319
Camber
Degree minute (Decimal degree)Minimum
−0 ° 50 ′ ( −0.83 °)
Nominal −0 ° 05 ′ ( −0.08 °)
Maximum 0° 40 ′ (0.67 °)
(LH) and (RH) difference
*2–0 ° 45 ′ (–0.75 °) - 0 ° 45 ′ (0.75 °)
Caster
Degree minute (Decimal degree) Minimum
3° 00 ′ (3.00 °)
Nominal 3° 45 ′ (3.75 °)
Maximum 4° 30 ′ (4.50 °)
(LH) and (RH) difference
*2–0 ° 45 ′ (–0.75 °) - 0 ° 45 ′ (0.75 °)
Kingpin inclination
Degree minute (Decimal degree) Minimum
11° 00 ′ (11.00 °)
Nominal 11° 45 ′ (11.75 °)
Maximum 12° 30 ′ (12.50 °)
To t a l t o e - i n Distance (A - B)
Minimum
Out 1 mm (Out 0.04 in)
Nominal In 1 mm (In 0.04 in)
Maximum In 3 mm (In 0.12 in)
Angle (LH and RH)
Degree minute
(Decimal degree) Minimum
Out 0° 05′ (Out 0.08 °)
Nominal In 0° 05 ′ (In 0.08 °)
Maximum In 0° 15′ (In 0.24 °)
SFA234AC
Swing torque 0.5 – 3.4 N·m (0.05 – 0.35 kg-m, 4 – 30 in-lb)
Rotating torque 15.4 – 104.7 N (1.6 – 10.7 kg-f, 3.5 – 23.5 lb-f)
Axial end play 0.1 mm (0.004 in)
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1868 of 3641

FL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432103
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
General PrecautionINFOID:0000000012432104
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the work area.
• Be sure to work in a well ventilated area and have a CO
2 fire extinguisher.
• Do not smoke while working on the fuel system. Keep open flames and sparks away from the work
area.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosi on-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-1
37, "Work Procedure" .
- Disconnect the battery ground
cable.
• Always replace O-rings and clamps with new ones.
• Do not kink or twist tubes when they are being installed.
• Do not tighten hose clamps excessi vely to avoid damaging hoses.
Tighten high-pressure rubber hose clamp so that clamp end
is 3 mm (0.12 in) from hose end.
Tightening torque specificati ons are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
MMA104A
Revision: August 2015 2016 Versa Note
cardiagn.com
Page 1889 of 3641

GI-1
GENERAL INFORMATION
C
DE
F
G H
I
J
K L
M B
GI
SECTION GI
N
O P
CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector Symbols ............................................. ......9
Sample/Wiring Diagram -Example- .........................10
Connector Information .............................................12
ABBREVIATIONS .......................................... ....14
Abbreviation List .................................................. ....14
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
19
Description .......................................................... ....19
Tightening Torque Table (New Standard Includ-
ed) ...........................................................................
19
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ................................................
22
Recommended Chemical Products and Sealants ....22
PRECAUTION ..............................................23
PRECAUTIONS .............................................. ....23
Description .......................................................... ....23
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
23
Procedures without Cowl Top Cover .......................23
Cautions in Removing Battery Terminal and AV
Control Unit (Models with AV Control Unit) .............
23
General Precautions ............................................ ....24
Three Way Catalyst .................................................25
Fuel ..........................................................................25
Multiport Fuel Injection System or Engine Control
System .....................................................................
26
Hoses ......................................................................26
Engine Oils ..............................................................27
Air Conditioning .......................................................27
LIFTING POINT .................................................28
Special Service Tool ................................................28
Garage Jack and Safety Stand ................................28
2-Pole Lift ................................................................29
Board-on Lift ............................................................30
TOW TRUCK TOWING .....................................31
Tow Truck Towing ...................................................31
Vehicle Recovery (Freeing a Stuck Vehicle) ...........31
VEHICLE INFORMATION ...........................33
IDENTIFICATION INFORMATION ....................33
Model Variation .................................................... ....33
Identification Number ...............................................34
Identification Plate ...................................................35
Engine Serial Number .............................................36
CVT Number ............................................................36
Manual Transaxle Number ......................................36
Dimensions ..............................................................36
Wheels & Tires ........................................................37
BASIC INSPECTION ...................................38
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
38
Work Flow ............................................................ ....38
Control Units and Electrical Parts ............................38
How to Check Terminal ...........................................39
Intermittent Incident ............................................. ....42
Circuit Inspection .....................................................44
Revision: August 2015 2016 Versa Note
cardiagn.com