fuel cap NISSAN NOTE 2016 Service Repair Manual

DLK-166
< REMOVAL AND INSTALLATION >[WITH INTELLIGENT KEY SYSTEM]
HOOD LOCK
• After installation, perform hood assembl
y adjustment procedure. Refer to DLK-141, "HOOD ASSEM-
BLY : Adjustment".
• After adjustment, perform hood lock control inspection. Refer to DLK-166, "
HOOD LOCK : Inspec-
tion".
HOOD LOCK : InspectionINFOID:0000000012430120
HOOD LOCK INSPECTION
NOTE:
If hood lock cable is bent or deformed, replace it. Refer to DLK-165, "
HOOD LOCK : Removal and Installa-
tion".
1. Check that secondary latch is properly engage with secondary striker with hoods own weight.
2. While operating hood lock release lever, carefully check that the front end of hood assembly is raised by approximately 20.0 mm (0.79 in). Also check that hood lock release lever returns to original position.
3. Check that hood lock release lever operates at 49 N (5.0 kg-m, 11.0 ft-lb) or below.
4. Install so that static closing force of hood is 315-490 N (32.1-50.0 kg-m, 70.8-110.2 ft-lb).
5. Check hood lock assembly lubrication condition. If necessary, apply a suitable multi-purpose grease.
HOOD LOCK RELEASE CABLE
HOOD LOCK RELEASE CABLE : Removal and InstallationINFOID:0000000012430121
REMOVAL
1. Disconnect hood lock release cable from hood lock. Refer to DLK-165, "Exploded View".
2. Remove radiator cap adapter bracket bolt (A) and radiator reser- voir tank bolt (B).
3. Remove fender protector (LH). Refer to EXT-38, "
Removal and Installation".
4. Release hood lock control cable clips using a suitable tool.
5. Remove hood lock/fuel filler door release handle. Refer to DLK-167, "
HOOD LOCK RELEASE HANDLE :
Removal and Installation".
6. Remove dash side finisher (LH). Refer to INT-24, "
DASH SIDE FINISHER : Removal and Installation".
7. Remove grommet on the lower dash and pull the hood lock release cable into the passenger compart- ment.
CAUTION:
While pulling, be careful no t to damage (peel) the outsid e of the hood lock release cable.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Be careful not to bend cable too much, keep the radius 100 mm (3.94 in) or more.
• Check that hood lock release cable is properly engaged with hood lock.
JMKIA8027ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

DLK-178
< REMOVAL AND INSTALLATION >[WITH INTELLIGENT KEY SYSTEM]
FUEL FILLER LID OPENER
FUEL FILLER LID OPENER
Exploded ViewINFOID:0000000012430134
FUEL FILLER LID
FUEL FILLER LID : Remo
val and InstallationINFOID:0000000012430135
REMOVAL
1. Remove fuel cap pin (1).
1. Fuel filler lid lock release cable 2. Fuel filler lid lock 3. Fuel filler lid bumper
4. Fuel filler lid spring 5. Fuel filler lid A. Clip
B. Cable protector Pawl
AWKIA2582ZZ
ALKIA3198ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

HOOD LOCKDLK-293
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
C
D
E
F
G H
I
J
L
M A
B
DLK
N
O P
• After installation, perform hood assem bly adjustment procedure. Refer to DLK-269, "HOOD ASSEM-
BLY : Adjustment".
• After adjustment, perform hood lo ck control inspection. Refer to DLK-293, "
HOOD LOCK : Inspec-
tion".
HOOD LOCK : InspectionINFOID:0000000012430266
HOOD LOCK INSPECTION
NOTE:
If hood lock cable is bent or deformed, replace it. Refer to DLK-292, "
HOOD LOCK : Removal and Installa-
tion".
1. Check that secondary latch is properly engage with secondary striker with hoods own weight.
2. While operating hood lock release lever, carefully check that the front end of hood assembly is raised by approximately 20.0 mm (0.79 in). Also check that hood lock release lever returns to original position.
3. Check that hood lock release lever operates at 49 N (5.0 kg-m, 11.0 ft-lb) or below.
4. Install so that static closing force of hood is 315-490 N (32.1-50.0 kg-m, 70.8-110.2 ft-lb).
5. Check hood lock assembly lubrication condition. If necessary, apply a suitable multi-purpose grease.
HOOD LOCK RELEASE CABLE
HOOD LOCK RELEASE CABLE : Removal and InstallationINFOID:0000000012430267
REMOVAL
1. Disconnect hood lock release cable from hood lock. Refer to DLK-292, "Exploded View".
2. Remove radiator cap adapter bracket bolt (A) and radiator reser- voir tank bolt (B).
3. Remove fender protector (LH). Refer to EXT-38, "
Removal and Installation".
4. Release hood lock control cable clips using a suitable tool.
5. Remove hood lock/fuel filler door release handle. Refer to DLK-167, "
HOOD LOCK RELEASE HANDLE :
Removal and Installation".
6. Remove dash side finisher (LH). Refer to INT-24, "
DASH SIDE FINISHER : Removal and Installation".
7. Remove grommet on the lower dash and pull the hood lock release cable into the passenger compart- ment.
CAUTION:
While pulling, be caref ul not to damage (peel) the outsi de of the hood lock release cable.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Be careful not to bend cable too much, keep the radius 100 mm (3.94 in) or more.
• Check that hood lock release cable is properly engaged with hood lock.
JMKIA8027ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

FUEL FILLER LID OPENERDLK-305
< REMOVAL AND INSTALLATION > [WITHOUT INTELLIGENT KEY SYSTEM]
C
D
E
F
G H
I
J
L
M A
B
DLK
N
O P
FUEL FILLER LID OPENER
Exploded ViewINFOID:0000000012430280
FUEL FILLER LID
FUEL FILLER LID : Re moval and InstallationINFOID:0000000012430281
REMOVAL
1. Remove fuel cap pin (1).
1. Fuel filler lid lock release cable 2. Fuel filler lid lock 3. Fuel filler lid bumper
4. Fuel filler lid spring 5. Fuel filler lidA. Clip
B. Cable protector Pawl
AWKIA2582ZZ
ALKIA3198ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
• Cover openings of engine system with a tape or equival ent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and reassembly.
• When loosening nuts and bolts, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactl y as specified. Power tools may be used in the step.
Inspection, Repair and ReplacementINFOID:0000000012431684
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Assembly and InstallationINFOID:0000000012431685
• Use torque wrench to tighten bolts or nuts to specification.
• Tighten nuts and bolts in order exactly as specified in the procedure. If a tightening order or procedure is not
specified, tighten nuts and bolts equally in several differ ent steps. Start with the nuts or bolts in the center
and then tighten diagonally starting with the inside and moving to the outside in a spiral pattern.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for restrictions and blockages.
• Avoid damaging sliding or mating surfaces. Before assembling, completely remove foreign materials such as cloth lint or dust, and oil the sliding surfaces.
• After refilling engine coolant, bleed the air from the cooling system.
• After repairing, start the engine and increase engine s peed to check for engine coolant leaks, fuel leaks,
engine oil leaks, and exhaust gas leaks.
Parts Requiring Angle TighteningINFOID:0000000012431686
• For the final tightening of the following engine parts use Tool:
- Camshaft sprocket (INT) bolt
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (Note an angle wrench is required as bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000012431687
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and remove the liquid gasket using Tool (A).
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.
CAUTION:
Do not damage the mating surfaces. Tool number : KV10112100 (BT-8653-A)
Tool Number (A) : KV10111100 (J-37228)
AWBIA1249GB
Revision: August 2015
2016 Versa Note

cardiagn.com

EM-40
< REMOVAL AND INSTALLATION >[HR16DE]
FUEL INJECTOR AND FUEL TUBE
FUEL INJECTOR AND FUEL TUBE
Exploded ViewINFOID:0000000012431712
Removal and InstallationINFOID:0000000012431713
WARNING:
• Put a “CAUTION: FLAMMABLE”
sign in the workshop.
• Be sure to work in a well-ventila ted area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Do not remove or disassemble parts unless instructed.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Release the fuel pressure. Refer to EC-137, "Work Procedure".
2. Remove intake manifold. Refer to EM-28, "
Removal and Installation".
1. Stud bolt 2. O-ring (green) 3. Fuel injector (front)
4. Clip 5. Fuel injector (rear) 6. O-ring (black)
7. Fuel tube protector 8. Fuel tube9. Clamp
10. Quick connector cap (engine side) 11. Fuel feed hose 12. Quick connector cap (floor piping-side)
13. Fuel connector protector 14. Fuel pipeA. To centralized under-floor piping
Front
AWBIA1579ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

FUEL INJECTOR AND FUEL TUBEEM-41
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
3. Disconnect fuel feed hose from
fuel tube. Disconnect quick con-
nector:
NOTE:
There is no fuel return path.
a. Remove quick connector cap (engine side) (1) from quick con- nector connection.
b. Disconnect fuel feed hose from hose clamp.
c. With the sleeve (B) side of quick connector release (A) facing quick connector (2), install quick connector release (A) onto fuel
tube (1) as shown.
d. Insert quick connector release (A) into quick connector (2) until sleeve (B) contacts and goes no further. Hold quick connector
release (A) in that position (D).
CAUTION:
Inserting quick connector re lease hard will not disconnect
quick connector. Hold qui ck connector release where it
contacts and goes no further.
e. Draw and pull out quick connector (E) straight up from fuel tube (1).
CAUTION:
• Pull quick connector up (E) from holding position (C) as shown.
• Do not pull with lateral force applied. O-ring inside quick connector may be damaged.
• Prepare container and cloth be forehand as fuel will leak out.
• Discard O-ring, do not reuse.
• Avoid fire and sparks.
• Keep parts away from heat source. Be especi ally careful when welding is performed.
• Do not expose parts to battery electrolyte or other acids.
• Do not bend or twist connection between quick connector and fuel feed tube during installation
or removal.
• Be sure to cover openings of disconnected fuel feed hose
(A) and fuel tube (C) with plug or plastic bag (B) to avoid
fuel leaks and entry of foreign material.
4. Disconnect fuel feed hose from fuel pipe as follows:
(1) : Quick connector cap (engine side)
JPBIA4130ZZ
JPBIA4131ZZ
JPBIA2255ZZ
JSBIA1295ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-42
< REMOVAL AND INSTALLATION >[HR16DE]
FUEL INJECTOR AND FUEL TUBE
NOTE:
There is no fuel return path.
a. Remove quick connector cap (floor piping side) (1) from quick connector connection.
b. Disconnect fuel feed hose from hose clamp (1).
c. Hold the quick connector (1) wh ile pushing in tabs (F), and pull
out the hard tube (A).
CAUTION:
• Inserting quick connector re lease hard will not disconnect
quick connector. Hold qui ck connector release where it
contacts and goes no further.
• The tube can be removed when the tabs are completely depressed. Do not twist it more than necessary.
• Do not use any tools to remove the quick connector.
• Keep the resin tube away from heat. Be especially careful
when welding near the tube.
• Prevent acid such as battery electrolyte etc. from getting on the resin tube.
• Do not bend or twist the tube during installation and removal.
• Remove the remaining retainer only when the tube is replaced.
• When the tube is replaced, also replace the retainer.
JSBIA1291ZZ
JSBIA1292ZZ
(2) : Retainer
(B) : Connection (cross-section)
(C) : Resin tube
(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection
JPBIA0130ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

FUEL INJECTOR AND FUEL TUBEEM-45
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
• Tighten bolts in numerical order as shown.
5. Connect harness connectors to fuel injectors.
6. Connect harness connectors to intake and ex haust valve timing control solenoid valves.
7. Connect fuel feed tube (engine side):
a. Check for damage or foreign material on the fuel tube and quick connector.
b. Apply new engine oil lightly to area around the top of fuel tube.
c. Align center to insert quick connector straight into fuel tube. • Insert quick connector (1) to fuel tube until the top spool (C) on
fuel tube is inserted completely and the 2nd level spool (D) is
positioned slightly below quick connector bottom end.
CAUTION:
• Hold in position (A) as sh own when inserting fuel tube
into quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a “click” sound and actually feel
the engagement.
d. To avoid misidentification of engagement with a simi lar sound, pull quick connector hard by hand. Check it
is completely engaged (connected) so that it does not come out from fuel tube.
e. Install quick connector cap (engine side) (1) to quick connector connection.
• Install quick connector cap (engine side) (1) with the sidearrow facing quick connector side (fuel feed tube side) as
shown.
CAUTION:
• Check that the quick connector and fuel tube aresecurely engaged with the qu ick connector cap (engine
side) groove.
• If the quick connector cap (engine side) cannot be installed easily the quick connector may not be con-
nected correctly. Remove and reconnect.
f. Install fuel feed hose to hose clamp.
8. Connect fuel feed tube (floor piping side):
a. Check the connection for damage or any foreign materials.
b. Align the quick connector with the tube, then insert the connector straight into the centralized under floor piping until a click is heard.
: Engine front
JPBIA4132ZZ
(B) : Upright insertion
(E) : Correctly connected
JPBIA2256ZZ
JPBIA4131ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com

EM-48
< REMOVAL AND INSTALLATION >[HR16DE]
ROCKER COVER
ROCKER COVER
Exploded ViewINFOID:0000000012431716
Removal and InstallationINFOID:0000000012431717
REMOVAL
1. Remove ignition coil. Refer to
EM-47, "Removal and Installation".
2. Remove fuel tube protector. Refer to EM-40, "
Exploded View".
3. Remove PCV hose from rocker cover.
4. Remove PCV valve (if necessary).
5. Remove rocker cover.
1. Exhaust camshaft position sensor 2. Clip 3. Rocker cover
4. Clamp 5. Hose6. PCV valve
7. O-ring 8. Rocker cover gasket9. Oil filler cap
10. O-ring 11. Intake camshaft position sensor 12. O-ring
A. To intake manifold
AWBIA1604ZZ
Revision: August 2015 2016 Versa Note

cardiagn.com