fuel filter NISSAN NOTE 2016 Service Repair Manual

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ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Procedure without Cowl Top Cover ......3
Draining Engine Coolant ...........................................3
Disconnecting Fuel Piping .........................................3
Removal and Disassembly ........................................3
Inspection, Repair and Replacement ........................4
Assembly and Installation .........................................4
Parts Requiring Angle Tightening ....................... ......4
Precaution for Liquid Gasket .....................................4
PREPARATION ............................................6
PREPARATION .............................................. .....6
Special Service Tools .......................................... ......6
Commercial Service Tools ........................................7
BASIC INSPECTION ...................................10
CAMSHAFT VALVE CLEARANCE ............... ....10
Inspection and Adjustment .................................. ....10
COMPRESSION PRESSURE ............................13
Inspection ............................................................ ....13
SYMPTOM DIAGNOSIS ..............................14
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
14
NVH troubleshooting Chart ................................. ....14
PERIODIC MAINTENANCE .........................16
DRIVE BELT ................................................... ....16
Exploded View .................................................... ....16
Removal and Installation .........................................16
Inspection ............................................................ ....17
Adjustment ...............................................................17
AIR CLEANER FILTER .....................................19
Exploded View .........................................................19
Removal and Installation .........................................19
SPARK PLUG ...................................................21
Exploded View .........................................................21
Removal and Installation .........................................21
REMOVAL AND INSTALLATION ...............24
DRIVE BELT IDLER PULLEY ..........................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
INTAKE MANIFOLD .........................................28
Exploded View .........................................................28
Removal and Installation .........................................28
EXHAUST MANIFOLD ......................................31
Exploded View .........................................................31
Removal and Installation .........................................31
OIL PAN AND OIL STRAINER .........................34
Exploded View .........................................................34
Removal and Installation (Lower Oil Pan) ...............34
Removal and Installation (Upper Oil Pan) ........... ....37
FUEL INJECTOR AND FUEL TUBE ................40
Exploded View .........................................................40
Removal and Installation .........................................40
IGNITION COIL .................................................47
Exploded View .........................................................47
Removal and Installation .........................................47
ROCKER COVER .............................................48
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EM-68
< REMOVAL AND INSTALLATION >[HR16DE]
CAMSHAFT
• Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, che ck again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak s of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
InspectionINFOID:0000000012431722
INSPECTION AFTER REMOVAL
Oil Filter
• Check that there is no foreign material on the oil filter (1) and check it for clogging.
• Check the oil filter for damage.
• If there is some damage, replace the oil filter, the plug, and the washer as a set.
CAUTION:
Do not reuse the washer.
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 5 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a differe nt diameter from the other
four locations.
2. Set a suitable tool vertically to No. 3 journal.
3. Turn camshaft to one direction, and measure the camshaft runout using suitable tool. (Total indicator reading)
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaksLeaks
Exhaust gas —Leaks —
PBIC3693E
PBIC2499E
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CAMSHAFTEM-71
< REMOVAL AND INSTALLATION > [HR16DE]
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• Measure the outer diameter of valve lifter using suitable tool (A).
VALVE LIFTER HOLE DIAMETER
Measure the diameter of valve lifter hole of cylinder head using suit-
able tool (A).
VALVE LIFTER CLEARANCE
• (Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)
• If out of the standard, referring to the each standard of
valve lifter outer diameter and valve lifter hole diame-
ter, replace either or both valve lifter and cylinder head.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket Oil Groove
CAUTION:
• Perform this inspection only when DTC P0011 or P 0014 is detected in self-diagnostic results of CON-
SULT and it is directed according to insp ection procedure of EC section. Refer to EC-168, "
Diagnosis
Procedure" (P0011) or EC-172, "Diagnosis Procedure" (P0014).
• Check when engine is cold so as to pr event burns from the splashing engine oil.
NOTE:
This section provides the inspection method of oil passage of cam sprocket on the intake side. For oil passage
on the exhaust side, the inspection proc edure must be changed as instructed below:
1. Check engine oil level. Refer to LU-7, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release the fuel pressure. Refer to EC-137, "
Work Procedure".
b. Remove intake manifold. Refer to EM-28, "
Removal and Installation".
Standard : Refer to
EM-117, "
Camshaft".
PBIC3185J
Standard : Refer to EM-117, "Camshaft".
PBIC3184J
Standard : Refer to EM-117, "Camshaft".
· Step 3 : Remove exhaust valve timing control solenoid valve. Refer to EM-60, "Exploded View".
· Step 4 : Crank engine, and then check that engine oil comes out from exhaust valve timing control solenoid
valve hole (A). End crank after checking.
·Step 5 Perform the following inspection if engine oil does not come out from exhaust valve timing control
solenoid valve oil hole of the cylinder head.
• Remove oil filter, and then clean it. Refer to
EM-60, "
Exploded View".
• Clean oil groove between oil strainer and exhaust valve timing control solenoid valve. Refer to
EM-60, "
Exploded View".
·Step 6 : Remove components between exhaust valve timing control solenoid valve and camshaft sprocket
(EXH), and then check each oil groove for clogging.
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EC-7
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DTC Logic ...........................................................
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416
Diagnosis Procedure .............................................416
Component Inspection ..........................................418
P2135 TP SENSOR ..........................................419
DTC Logic ........................................................... ..419
Diagnosis Procedure .............................................419
Component Inspection ..........................................420
P2138 APP SENSOR .......................................422
DTC Logic .............................................................422
Diagnosis Procedure .............................................422
Component Inspection ..........................................424
P219A AIR FUEL RATIO .................................426
DTC Logic ........................................................... ..426
Diagnosis Procedure .............................................427
P219C, P219D, P219E, P219F AIR FUEL RA-
TIO ....................................................................
431
DTC Logic ........................................................... ..431
Diagnosis Procedure .............................................433
ASCD BRAKE SWITCH ...................................437
Component Function Check ................................ ..437
Diagnosis Procedure .............................................437
Component Inspection (ASCD Brake Switch) .......438
CLUTCH PEDAL POSITION SWITCH .............439
Component Function Check ................................ ..439
Diagnosis Procedure .............................................439
Component Inspection (Clutch Pedal Position
Switch) ..................................................................
440
COOLING FAN .................................................441
Component Function Check ................................ ..441
Diagnosis Procedure .............................................441
Component Inspection (Cooling Fan Motor) .........443
Component Inspection (Cooling Fan Relay) .........443
ELECTRICAL LOAD SIGNAL .........................444
Description .......................................................... ..444
Component Function Check ..................................444
Diagnosis Procedure .............................................444
FUEL INJECTOR .............................................446
Component Function Check ................................ ..446
Diagnosis Procedure .............................................446
Component Inspection ..........................................447
FUEL PUMP .....................................................448
Component Function Check ................................ ..448
Diagnosis Procedure .............................................448
Component Inspection ..........................................450
IGNITION SIGNAL ...........................................451
Component Function Check ................................ ..451
Diagnosis Procedure .............................................451
Component Inspection (Ignition Coil with Power
Transistor) ........................................................... ..
454
Component Inspection (Condenser) ......................455
MALFUNCTION INDICATOR LAMP ..............456
Component Function Check ..................................456
Diagnosis Procedure .............................................456
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) ....................................................
457
Component Function Check ..................................457
Diagnosis Procedure .............................................457
Component Inspection (Refueling EVAP vapor cut
valve) ................................................................... ..
459
Component Inspection (Drain filter) .......................461
REFRIGERANT PRESSURE SENSOR ..........462
Component Function Check ..................................462
Diagnosis Procedure .............................................462
SYMPTOM DIAGNOSIS ............................464
ENGINE CONTROL SYSTEM SYMPTOMS ...464
Symptom Table ................................................... ..464
NORMAL OPERATING CONDITION .............470
Description .............................................................470
PERIODIC MAINTENANCE ......................471
IDLE SPEED .... ...............................................471
Inspection ............................................................ ..471
IGNITION TIMING ...........................................472
Inspection ..............................................................472
EVAPORATIVE EMISSION SYSTEM .............473
Inspection ..............................................................473
EVAP LEAK CHECK ......................................474
Inspection ..............................................................474
POSITIVE CRANKCASE VENTILATION .......476
Inspection ..............................................................476
REMOVAL AND INSTALLATION .............477
ECM .................................................................477
Exploded View ..................................................... ..477
Removal and Installation .......................................477
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
478
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
478
Idle Speed ........................................................... ..478
Ignition Timing .......................................................478
Calculated Load Value ..........................................478
Mass Air Flow Sensor ............................................478
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EC-138
< BASIC INSPECTION >[HR16DE]
FUEL PRESSURE CHECK
4. Connect fuel hose for fuel pressure check (1) to fuel tube
(engine side) with clamp (2) as shown in the figure.
CAUTION:
• Wipe off oil or dirt from hose insertion part using clothmoistened with gasoline.
• Apply proper amount of gasoli ne between top of the fuel
tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches the No.1 spool on fuel tube.
• Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
• When reconnecting fuel line, always use new clamps.
• Use a torque driver to tighten clamps.
• Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).
• Make sure that clamp screw does not contact adjacent parts.
5. Connect fuel tube adapter to quick connector (1).
6. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
7. Turn ignition switch ON and check for fuel leakage.
8. Start engine and check for fuel leakage.
9. Read the indication of fuel pressure gauge. CAUTION:
• Do not perform fuel pressure check with system operat-ing. Fuel pressure gauge may indicate false readings.
• During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FUEL HOSE AND FUEL TUBE
If result is unsatisfactory, check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”. Refer to FL-6, "Exploded View".
NO >> Repair or replace. 5 : No.2 spool
Tightening torque : 1 - 1.5 N·m
(0.1 - 0.15 kg-m, 9 - 13 in-lb)
A : Fuel pressure gauge
At idling : Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
PBIB2983E
ALBIA1073ZZ
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EC-154
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
NOTE:
Check “A/F ALPHA-B1” for approximately 1 minute because
it may fluctuate. It is NG if the indication is
out of the SP value even a little.
Is the measurement value within the SP value?
YES >> GO TO 17.
NO-1 >> Less than the SP value: GO TO 2.
NO-2 >> More than the SP value: GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 4.
NO >> More than the SP value: GO TO 19.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 6.
NO-1 >> More than the SP value: GO TO 6.
NO-2 >> Less than the SP value: GO TO 25.
4.CHECK “A/F ALPHA-B1”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITO R” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> GO TO 5.
NO >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
>>INSPECTION END
6.CHECK FUEL PRESSURE
Check fuel pressure. (Refer to EC-137, "
Work Procedure".)
Is the inspection result normal?
YES >> GO TO 9.
NO-1 >> Fuel pressure is too high: Replace f uel filter and fuel pump assembly (Refer to FL-6, "
Exploded
View"), and then GO TO 8.
NO-2 >> Fuel pressure is too low: GO TO 7.
7.DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging
Is the inspection result normal?
YES >> Replace fuel filter and fuel pump assembly (Refer to FL-6, "Exploded View"), and then GO TO 8.
NO >> Repair or replace and then GO TO 8.
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EC-250
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
P0171 FUEL INJECTION SYSTEM FUNCTION
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-137, "
Work Procedure".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-137, "
Work Procedure".
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5. CHECK FUEL HOSES AND FUEL TUBES
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”. Refer to FL-6, "Exploded View".
NO >> Repair or replace
6.CHECK MASS AIR FLOW SENSOR
With CONSULT
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
Is the measurement value within the specification?
YES >> GO TO 7.
NO >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or grounds. Refer to EC-190, "
DTC Logic".
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop.
A/F sensor 1 Ground Continuity
Connector Terminal
F12 1
Ground Not existed
2
ECM Ground Continuity
Connector Terminal
F11 49
Ground Not existed
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At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)
0.8 - 4.0 g/s : at idling
2.0 - 10.0 g/s : at 2,500 rpm
0.8 - 4.0 g/s : at idling
2.0 - 10.0 g/s : at 2,500 rpm
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EC-254
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
P0172 FUEL INJECTION SYSTEM FUNCTION
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-137, "
Work Procedure".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-137, "
Work Procedure".
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 5.
5. CHECK FUEL HOSES AND FUEL TUBES
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”. Refer to FL-6, "Exploded View".
NO >> Repair or replace
6.CHECK MASS AIR FLOW SENSOR
With CONSULT
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in “Service $01” with GST.
Is the measurement value within the specification?
YES >> GO TO 7.
NO >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-190, "
DTC Logic".
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
ECM Ground Continuity
Connector Terminal
F11 49
Ground Not existed
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At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)
0.8 - 4.0 g/s : at idling
2.0 - 10.0 g/s : at 2,500 rpm
0.8 - 4.0 g/s : at idling
2.0 - 10.0 g/s : at 2,500 rpm
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P0300, P0301, P0302, P0303, P0304 MISFIRE
EC-273
< DTC/CIRCUIT DIAGNOSIS > [HR16DE]
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7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-451, "
Component Function
Check".
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-117, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-117, "
Spar k
Plug".
10.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-13, "
Inspection".
Is the inspection result normal?
YES >> GO TO 11.
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 .CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-137, "
Work Procedure".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-137, "
Work Procedure".
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”. Refer to FL-6, "Removal and Installation".
Spark should be generated.
SEF156I
Spark should be generated.
At idling: Approximately 350 kPa (3.57 kg/cm
2, 51 psi)
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EC-430
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
P219A AIR FUEL RATIO
Check compression pressure. Refer to
EM-13, "Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
9.DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace fuel filter and fuel pump assembly. Refer to FL-6, "Exploded View".
NO >> Repair or replace error-detected parts.
10.CHECK FUNCTION OF IGNITION COIL-2
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a non-malfunctioning spark plug.
3. Crank engine for approximately 3 seconds, and rec heck whether spark is generated between the spark
plug and the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-451, "
Component Function
Check".
11 .CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> 1. Repair or clean spark plug. Refer to EM-47,
"Exploded View".
2. GO TO 12.
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-117, "
Spark Plug".
12.CHECK FUNCTION OF IGNITION COIL-3
1. Reconnect the initial spark plugs.
2. Crank engine for approximately 3 seconds, and rec heck whether spark is generated between the spark
plug and the grounded portion.
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-117, "
Spark
Plug".
Spark should be generated.
SEF156I
Spark should be generated.
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2016 Versa Note

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