Diff NISSAN PATROL 2000 Electronic User Guide

CONSULT-II DIAGNOSTIC TEST MODE FUNCTION
CONSULT-II DIAGNOSTIC TEST
MODEDescription
C/U INITIALIZATION When replacing any of the following components, C/U initialization is necessary.
[NATS ignition key/IMMU/ECM/Dongle unit]
SELF-DIAG RESULTS Detected items (screen terms) are as shown in the chart below.
NOTE:
When any initialization is performed, all ID previously registered will be erased. So all NATS ignition
keys must be registered again.
The engine cannot be started with an unregistered key. In this case, the system may show ªDIFFER-
ENCE OF KEYº or ªLOCK MODEº as a self-diagnostic result on the CONSULT-II screen.
When initialization is performed (for RHD models), security indicator will flash six times to demon-
strate recognition of dongle unit ID.
HOW TO READ SELF-DIAGNOSTIC RESULTS
SEL151X
NATS (Nissan Anti-Theft System)
CONSULT-II (Cont'd)
EL-1170

SELF-DIAGNOSTIC RESULTS ITEM CHART
Detected items (Screen terms) Description Reference page
ECM INT CIRC-IMMUThe malfunction of ECM internal circuit of IMMU communication line is
detected.EL-1175
CHAIN OF ECM-IMMUCommunication impossible between ECM and IMMU.
(In rare case, ªCHAIN OF ECM-IMMUº might be stored during key regis-
tration procedure, even if the system is not malfunctioning.)EL-1176
DIFFERENCE OF KEYIMMU can receive the key ID signal but the result of ID verification
between key ID and IMMU is NG.EL-1178
CHAIN OF IMMU-KEYIMMU cannot receive the key ID signal. Otherwise, the registered ID sig-
nal from dongle unit cannot be received when the IMMU requests the
ID.EL-1179
ID DISCORD, IMM-ECMThe result of ID verification between IMMU and ECM is NG. System ini-
tialization is required.EL-1180
DON'T ERASE BEFORE CHECK-
ING ENG DIAGEngine trouble data and NATS trouble data have been detected in ECM. EL-1172
LOCK MODEWhen the starting operation is carried out 5 or more times consecutively
under the following conditions, NATS will shift the mode to one which
prevents the engine from being started.
+unregistered ignition key is used
+IMMU or ECM malfunctioningEL-1181
NATS (Nissan Anti-Theft System)
CONSULT-II (Cont'd)
EL-1171

SYMPTOM MATRIX CHART 1
(Self-diagnosis related item)
SYMPTOMDisplayed ªSELF-DIAG
RESULTSº on CONSULT-II
screen.DIAGNOSTIC PROCE-
DURE
(Reference page)SYSTEM
(Malfunctioning
part or mode)REFERENCE PART NO.
OF ILLUSTRATION ON
DIAGNOSTIC SYSTEM
DIAGRAM
+Security indicator lighting
up*
+Engine does not startECM INT CIRC-IMMUPROCEDURE 1
(EL-1175)ECM B
CHAIN OF ECM-IMMUPROCEDURE 2
(EL-1176)In rare case, ªCHAIN OF
ECM-IMMU might be stored
during key registration
procedure, even if the sys-
tem is not malfunctioning.Ð
Open circuit in battery volt-
age line of IMMU circuitC1
Open circuit in ignition line
of IMMU circuitC2
Open circuit in ground line
of IMMU circuitC3
Open circuit in communica-
tion line between IMMU and
ECMC4
Short circuit between IMMU
and ECM communication
line and battery voltage lineC4
Short circuit between IMMU
and ECM communication
line and ground lineC4
ECM B
IMMU A
DIFFERENCE OF KEYPROCEDURE 3
(EL-1178)Unregistered key D
IMMU A
CHAIN OF IMMU-KEYPROCEDURE 4
(EL-1179)Malfunction of key ID chip E
IMMU A
Open circuit in ground line
of dongle unit circuitC6
Open or short circuit in
communication line between
IMMU and dongle unitC5
Dongle unit G
+Security indicator lighting
up*
+Engine hard to startID DISCORD, IMM-ECMPROCEDURE 5
(EL-1180)System initialization has not
yet been completed.F
ECM B
LOCK MODEPROCEDURE 6
(EL-1181)LOCK MODE D
+MIL staying ON
+Security indicator lighting
up*DON'T ERASE BEFORE
CHECKING ENG DIAGWORK FLOW
(EL-1172)Engine trouble data and
NATS trouble data have
been detected in ECMÐ
*: When NATS detects trouble, the security indicator lights up while ignition key is in the ªONº position.
*: When the vehicle is equipped with dongle unit, the security indicator blinks 6 times just after ignition switch is turned to ON. Then
the security indicator will light up while ignition key is in the ON position.
NATS (Nissan Anti-Theft System)
Trouble Diagnoses (Cont'd)
EL-1173

DIAGNOSTIC PROCEDURE 3
Self-diagnostic results:
ªDIFFERENCE OF KEYº displayed on CONSULT-II screen
Confirm SELF-DIAGNOSTIC
RESULTS ªDIFFERENCE OF
KEYº displayed on CONSULT-II
screen.
OK
PERFORM INITIALIZATION.
Perform initialization with CONSULT-II.
Re-register all NATS ignition key IDs.
For the initialization procedure, refer to
ªCONSULT-II operation manual NATSº.
Initialization
completedInitialization
with CON-
SULT-II
incomplete or
failed
c
+IMMU is mal-
functioning.
1. Replace
IMMU.
Ref. part No.
A
2. Perform initial-
ization with
CONSULT-II.
For the initial-
ization
procedure,
refer to ªCON-
SULT-II opera-
tion manual
NATSº.
Start engine.
END.
(The ignition key was unregistered.)
Ref. part No. D
SEL163X
SEL566W
.
.
.
NATS (Nissan Anti-Theft System)
Trouble Diagnoses (Cont'd)
EL-1178

Wiring Diagram Codes (Cell Codes)
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (Page number) of each wiring diagram.
Code Section Wiring Diagram Name
A/C,A HA Auto Air Conditioner
A/C,M HA Manual Air Conditioner
A/CCUT EC Air Conditioner Control
A/T AT A/T
ABS BR Anti-lock Brake System
ACC/SW EC Accelerator Switch (FC)
ACL/SW EC Accelerator Position Switch
APS EC Accelerator Position Sensor
ASCD EL Automatic Speed Control Device
AT/C EC A/T Control
BACK/L EL Back-up Lamp
BCDD EC BCDD System
BOOST EC Turbo Charger Boost Sensor
BRK/SW EC Brake Switch Signal
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CKPS EC Crankshaft Position Sensor (OBD)
COOL/B HA Cool Box
COOL/F EC Cooling Fan Control
CORNER EL Cornering Lamp
DEF EL Rear Window Defogger
DIFF/L PD Differential Lock Control System
DTRL ELHeadlamp Ð With Daytime Light
System
ECMRLY EC ECM Relay
ECTS EC Engine Coolant Temperature Sensor
EGVC/V EC EGR Volume Control Valve
EXH ECExhaust Gas Control Valve Control
Solenoid Valve
F/FOG EL Front Fog Lamp
F/PUMP EC Fuel Pump
FCUT EC Fuel Cut System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI POT
FPCM EC Fuel Pump Control Module
GLOW EC Quick Glow System
HEATER HA Heater System
HEATUP EC Heat up SwitchCode Section Wiring Diagram Name
HLC EL Headlamp Wiper and Washer
HORN EL Horn
IGN EC Ignition Control System
ILL EL Illumination
INJPMP ECElectronic Control Fuel Injection
Pump
INT/V ECIntake Air Control Valve Control
Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.,
Oil and Fuel Gauges
MIL/DL EC Mil and Data Link Connectors
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-Theft System
P/ANT EL Power Antenna
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
R/COOL HA Rear Cooler System
R/FOG EL Rear Fog Lamp
R/HEAT HA Rear Heater System
REMOTE EL Audio (Remote Control Switch)
ROOM/L EL Interior Room Lamp
S/LOCK EL Power Door Lock Ð Super Lock
S/SIG EC Start Signal
S/TANK FE Sub Fuel Tank Control System
SHIFT AT A/T Shift Lock System
SRS RS Supplemental Restraint System
STAB RA Stabilizer Release Device
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TURN ELTurn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WIRING DIAGRAM CODES (CELL CODES)
EL-1227

1. Warm up engine.
2. Turn ignition switch OFF.
3.
Using CONSULT-II, make sure no error codes are indicated for
self-diagnosis items. Refer to EC section, ªFuel Pressure
Releaseº.
+Do not disconnect CONSULT-II until the end of this opera-
tion; it will be used to check engine rpm and for error detec-
tion at the end of this operation.
4. Disconnect the negative battery terminal.
5. Remove the following parts.
+Intercooler cover
+Intercooler
+Throttle body
+Rocker cover
6. To prevent fuel from being injected during inspection, remove
fuel injection pump fuse [ENG CONT (20A)] from fuse box on
the right side of engine compartment.
7. Remove glow plugs from all the cylinders.
+Before removal, clean the surrounding area to prevent
entry of any foreign materials into the engine.
+Carefully remove glow plugs to prevent any damage or
breakage.
+
Handle with care to avoid applying any shock to glow plugs.
8. Install adapter (SST) to installation holes of glow plugs and
connect compression gauge for diesel engine.
:15-19Nzm (1.5 - 2.0 kg-m, 11 - 14 ft-lb)
9. Connect battery negative terminal.
10. Set the ignition switch to ªSTARTº and crank. When gauge
pointer stabilizes, read compression pressure and engine
rpm. Repeat the above steps for each cylinder.
+Always use a fully-charged battery to obtain specified
engine speed.
Unit: kPa (bar, kg/cm2, psi)/rpm
Standard MinimumDifference limit between
cylinders
2,942 (29.42, 30.0, 427)/
2002,452 (24.52, 25.0, 356)/
200294 (2.94, 3.0, 43)/200
+When engine rpm is out of the specified range, check the
specific gravity of battery liquid. Measure again under cor-
rected conditions.
+If engine rpm exceeds the limit, check valve clearance and
combustion chamber components (valves, valve seats, cyl-
inder head gaskets, piston rings, pistons, cylinder bores, cyl-
inder block upper and lower surfaces) and measure again.
11. Complete this operation as follows:
a. Turn the ignition switch to ªOFFº.
b. Disconnect battery negative terminal.
c. Replace glow plug oil seals and install glow plugs.
d. Install fuel injection pump fuse [ENG CONT (20A)].
e. Connect battery negative terminal.
f. Using CONSULT-II make sure no error code is indicated for
items of self-diagnosis. Refer to EC section, ªTrouble Diag-
nosis Ð Indexº.
SEM318G
SEM334G
MEASUREMENT OF COMPRESSION PRESSURE
TROUBLESHOOTINGZD
EM-1010

+Use Genuine Liquid Gasket or equivalent.
+Apply liquid gasket to the groove on the mating surface.
+Allow 7 mm (0.28 in) clearance around bolt holes.
c. Apply liquid gasket to inner sealing surface as shown in fig-
ure.
+Be sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in).
+Attaching should be done within 5 minutes after coating.
3. Tighten the installation bolts in the order shown in the figure.
Then tighten in the same order to the torque stated.
4. The torque of the installation bolts will differ depending on
position.
Measurement below the neck of the installation bolt:
40 mm (1.57 in) (Bolt No. 15, 17 in the figure)
50 mm (1.97 in) (Bolt No. 21 in the figure)
20 mm (Others)
5. Install in the reverse order of removal.
OIL PAN & OIL STRAINERZD
Removal and Installation (Cont'd)
EM-1024

Removal and Installation
REMOVAL
1. Remove the following parts.
+Radiator under side
+Radiator shroud
+Cooling fan
+Chain cover front side
+A/T cooler hose (Disconnect)
+Vacuum hose
+Intercooler cover (When removing vacuum tank)
2. Remove the installation bolts and pull the vacuum pump from
the engine front directly.
3. If it is difficult to remove from the spline shaft connection, tap
lightly with a plastic hammer.
SEM320G
SEM321G
VACUUM PUMPZD
EM-1025

Removal and Installation
+This engine will have a different valve arrangement from
normal DOHC 4-valve type engines. As both camshafts on
this engine have intake and exhaust cams, in this chapter
they are named as follows:
Camshaft (Right side): Intake manifold side camshaft
Camshaft (Left side): Exhaust manifold side camshaft
+The same parts are used for the right and left sides.
+Refer to the figure for intake and exhaust valve arrangement.
(The camshafts have, alternately, either an intake valve or an
exhaust valve.)
Removal
1. Set the No. 1 cylinder at TDC, then remove the chain case,
timing chain and other parts in connection. Refer to ªTIMING
CHAINº, EM-1027.
2. Remove the cam gear.
+Loosen the cam gear installation bolt by fixing the hexago-
nal portion of the camshaft.
+The idler gear cannot be removed at this point as the gear
case is in the way. (The cylinder head can be removed as a
single unit.)
SEM350G
FEM010
FEM011
CAMSHAFTZD
EM-1031

Inspection
+When the camshaft or parts in connection with valves are
removed or replaced, and a fault has occurred (poor starting,
idling, or other faults) due to the misadjustment of the valve
clearance, inspect as follows.
+Inspect and adjust when the engine is cool (at normal tem-
perature).
+Be careful of the intake and exhaust valve arrangement. (The
valve arrangement is different from that in a normal engine.)
(The camshafts have, alternately, either an intake valve or an
exhaust valve.)
1. Remove the following parts.
+Intercooler cover
+Intercooler
+Rocker cover
2. Set the No. 1 cylinder at TDC.
1) Rotate the crankshaft pulley clockwise, and align the TDC
mark of the crankshaft pulley with the timing indicator of the
TDC sensor bracket.
2) Confirm that the cam nose of the No. 1 cylinder and the
knock pin of the cam sprocket is in the position shown in the
figure.
+Rotate the crankshaft pulley again if not in the position shown
in the figure.
3. While referring to the figure, measure the valve clearance in
the circled area of the table below.
Measuring pointNo. 1 No. 2 No. 3 No. 4
INT EXH INT EXH INT EXH INT EXH
When the No. 1
cylinder is in the
TDCjjj j
+The injection order is 1-3-4-2.
+Measure the valve clearance using a JIS high grade feeler
gauge when the engine is cool (at normal temperature).
Standard:
Intake and exhaust
0.35 0.05 mm (0.0138 0.0020 in)
4. Set the No. 4 cylinder at TDC by rotating the crankshaft
clockwise once.
FEM010
SEM342G
FEM024
FEM025
FEM026
VALVE CLEARANCE INSPECTIONS AND ADJUSTMENTSZD
EM-1036