mirror NISSAN PICK-UP 1998 Repair Manual

BODY & TRIM
SECTIONBT
CONTENTS
PRECAUTIONS......................................................... 1
Service Notice ........................................................ 1
Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models).............................................. 1
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models).............................................. 1
GENERAL SERVICING............................................. 2
Clip and Fastener .................................................. 2
BODY END................................................................ 5
Body Front End ...................................................... 5
Body Rear End ...................................................... 8
DOOR....................................................................... 10
Front Door ............................................................ 10
Rear Door ............................................................ 11
INSTRUMENT PANEL............................................. 12
INTERIOR TRIM...................................................... 15
Side and Floor Trim ............................................. 15
Door Trim ............................................................. 18
Roof Trim ............................................................. 21EXTERIOR............................................................... 24
SEAT........................................................................ 30
Front Seat ............................................................ 30
Heated Seat ......................................................... 32
Rear Seat ............................................................. 33
Jump Seat ............................................................ 34
SUNROOF................................................................ 35
WINDSHIELD AND WINDOWS.............................. 36
Windshield............................................................ 37
Side Window ........................................................ 38
MIRROR................................................................... 39
Door Mirror ........................................................... 39
CAB AND REAR BODY.......................................... 40
Removal ............................................................... 40
Body Mounting ..................................................... 41
BODY ALIGNMENT................................................. 43
Engine Compartment ........................................... 44
Underbody............................................................ 46
.For seat belt, refer to MA and RS section.
.For wiring diagrams of body electrical systems, refer to EL section.BT

Roof Trim
REMOVAL Ð Headlining (Double cab and Single cab model)
V1Remove front and rear seats. Refer to ``SEAT'' for details, BT-30, 33.
V2Remove front seat belt. Refer to ``SEAT BELTS'' in RS section for details.
V3Remove body side trim. Refer to ``Side and Floor Trim'' for details, BT-15.
V4Remove sun visors.
V5Remove inside mirror assembly.
V6Remove interior lamp assembly.
V7Remove assist grips.
V8Remove rear window weatherstrip and remove rear window glass.
V9Remove sunroof welt.
V10Remove welt.
V11Remove headlining.
SBT439
INTERIOR TRIM
BT-21

REMOVE Ð Headlining (King cab model)
V1Remove front seats and jump seats. Refer to ``SEAT'' for details, BT-30, 34.
V2Remove body side trim. Refer to ``Side and Floor Trim'' (King cab model) for details, BT-15.
V3Remove assist grip.
V4Remove roof side garnishes.
V5Remove interior lamp assembly.
V6Remove back window upper garnish.
V7Remove inside mirror assembly.
V8Remove sun visors.
V9Remove windshield upper welt.
V10Remove clips securing headlining.
SBT632
INTERIOR TRIM
Roof Trim (Cont'd)
BT-23

Door MirrorCAUTION:
Be careful not to scratch door rearview mirror body.
.For Wiring Diagram, refer to ``POWER DOOR MIRROR'' in EL section.
REMOVAL Ð Door mirror
V1Remove door trim. Refer to ``Door Trim'' for details, BT-18.
V2Remove inner cover from front corner of door.
V3Disconnect door mirror harness connector.
V4Remove bolts securing door mirror, then remove door mirror assembly.
SBT458
MIRROR
BT-39

HEADLAMP - Headlamp Aiming Control -........... 63
System Description .............................................. 63
Wiring Diagram - H/AIM - .................................... 64
PARKING, LICENSE AND TAIL LAMPS............... 66
Wiring Diagram - TAIL/L -/Except for LHD
Models for Europe ............................................... 66
Wiring Diagram - TAIL/L -/LHD Models for
Europe.................................................................. 68
STOP LAMP............................................................ 70
Wiring Diagram - STOP/L - ................................. 70
BACK-UP LAMP...................................................... 71
Wiring Diagram - BACK/L - ................................. 71
REAR FOG LAMP................................................... 72
Wiring Diagram - R/FOG -/LHD Models .............. 72
Wiring Diagram - R/FOG -/RHD Models ............. 73
TURN SIGNAL AND HAZARD WARNING
LAMPS..................................................................... 74
Schematic ............................................................ 74
Wiring Diagram - TURN -/Except 4WD Models
for Europe ............................................................ 75
Wiring Diagram - TURN -/4WD Models for
Europe.................................................................. 77
Trouble Diagnoses ............................................... 80
Combination Flasher Unit Check ......................... 80
ILLUMINATION........................................................ 81
Wiring Diagram - ILL -/LHD Models .................... 81
Wiring Diagram - ILL -/RHD Models.................... 83
INTERIOR AND SPOT LAMPS............................... 85
Wiring Diagram - INT/L - ..................................... 85
Combination Meter............................................... 87
Schematic ............................................................ 89
Wiring Diagram - METER -/LHD Models............. 90
Wiring Diagram - METER -/RHD Models ............ 93
Unified Control Meter System Description .......... 96
Meter/gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode .................... 96
Flexible Print Circuit (FPC) .................................. 97
Trouble Diagnoses ............................................... 98
Electrical Components Inspection ..................... 103
WARNING LAMPS................................................ 105
Schematic .......................................................... 105
Wiring Diagram - WARN -/LHD Models ............ 106
Wiring Diagram - WARN -/RHD Models............ 111
Electrical Components Inspection ..................... 116
WARNING BUZZER.............................................. 117
Wiring diagram - BUZZER -/LHD Models for
Europe................................................................ 117
Wiring diagram - BUZZER -/RHD Models for
Europe................................................................ 118
Electrical Components Inspection ..................... 119
FRONT WIPER AND WASHER............................ 120
System Description ............................................ 120
Wiring Diagram - WIPER -/LHD Models with
Intermittent ......................................................... 122Wiring Diagram - WIPER -/RHD Models with
Intermittent ......................................................... 124
Trouble Diagnoses ............................................. 126
Wiper Installation and Adjustment ..................... 127
Washer Nozzle Adjustment ............................... 128
Washer Tube Layout ......................................... 128
Wiper Linkage .................................................... 129
HEADLAMP WASHER.......................................... 130
Wiring Diagram - HLC - ..................................... 130
Trouble Diagnoses ............................................. 131
Washer Tube Layout ......................................... 131
Check Valve ....................................................... 131
HORN..................................................................... 132
Wiring Diagram - HORN -.................................. 132
CIGARETTE LIGHTER.......................................... 133
Wiring Diagram - CIGAR - ................................. 133
CLOCK................................................................... 134
Wiring Diagram - CLOCK - ................................ 134
REAR WINDOW DEFOGGER............................... 135
Wiring Diagram - DEF - ..................................... 135
Electrical Components Inspection ..................... 136
Filament Check .................................................. 136
Filament Repair.................................................. 137
AUDIO.................................................................... 138
Wiring Diagram - AUDIO -/LHD Models Type-
2 ......................................................................... 138
Wiring Diagram - AUDIO -/LHD Models Type-
3 ......................................................................... 139
Wiring Diagram - AUDIO -/RHD Models ........... 141
Trouble Diagnoses ............................................. 142
CATS (Code) System/For Europe RHD ............ 143
NATS Audio Link/For Europe LHD (KA24E) ..... 144
AUDIO ANTENNA................................................. 146
Manual Antenna ................................................. 146
Power Antenna/Wiring Diagram - P/ANT - ........ 147
Power Antenna .................................................. 148
POWER DOOR MIRROR...................................... 150
Wiring Diagram - MIRROR -.............................. 150
HEATED SEAT...................................................... 152
Wiring Diagram - H/SEAT - ............................... 152
POWER WINDOW................................................. 154
System Description ............................................ 154
Schematic .......................................................... 156
Wiring Diagram - WINDOW -/LHD Models ....... 157
Wiring Diagram - WINDOW -/RHD Models ....... 161
Trouble Diagnoses ............................................. 165
POWER DOOR LOCK........................................... 166
System Description ............................................ 166
Wiring Diagram - D/LOCK - ............................... 167
Trouble Diagnosis .............................................. 169
MULTI-REMOTE CONTROL SYSTEM/FOR
EUROPE................................................................ 173
System Description ............................................ 173
Schematic .......................................................... 174

EARTH CONNECT TO CONN. NO. CELL CODE
M1/M54 COMBINATION METER (AIR BAG WARNING
LAMP)N5 RS-SRS EL-WARN
COMBINATION METER (CLOCK ILLUMINA-
TION)N6 EL-ILL EL-CLOCK
COMBINATION METER (DIGITAL CLOCK) N6 EL-CLOCK
COMBINATION METER (FUEL GAUGE) N5 EL-METER
COMBINATION METER (HIGH BEAM INDICA-
TOR)N5 EL-H/LAMP EL-DTRL EL-DIMDIP
COMBINATION METER (METER ILLUMINA-
TION)N6 EL-ILL
COMBINATION METER (ODO/TRIP METER
ILLUMINATION)N6 EL-ILL
COMBINATION METER (REAR FOG LAMP
INDICATOR)N6 EL-R/FOG
COMBINATION METER (TURN LH INDICA-
TOR)N6 EL-TURN
COMBINATION METER (TURN RH INDICA-
TOR)N6 EL-TURN
COMBINATION METER (UNIFIED METER
CONTROL UNIT)N5 EC-VSS EC-GLOW EL-METER
COMBINATION METER (WATER TEMP.
GAUGE)N5 EL-METER
DOOR MIRROR REMOTE CONTROL SWITCH N3 EL-MIRROR
FRONT WIPER AMPLIFIER (RHD models with
KA engine)F20 EL-WIPER
FRONT WIPER MOTOR (RHD models with KA
engine)F21 EL-WIPER
HEADLAMP AIMING SWITCH N7 EL-H/AIM
INTERIOR LAMP (Single cab and King cab) R4 EL-INT/L
SPOT LAMP R3 EL-INT/L
FUEL TANK GAUGE UNIT (With electric fuel
pump)C3EC-FPCM EC-F/PUMP EL-METER
EL-WARN
FUEL TANK GAUGE UNIT (With mechanical
fuel pump)C4 EL-METER EL-WARN
LICENSE PLATE LAMP LH (With step bumper) T7 EL-TAIL/L
LICENSE PLATE LAMP LH (Without step
bumper)T6 EL-TAIL/L
LICENSE PLATE LAMP RH (With step bumper) T3 EL-TAIL/L
LICENSE PLATE LAMP RH (Without step
bumper)T5 EL-TAIL/L
REAR COMBINATION LAMP LH (BACK-UP)
(A-chassis models, and except for Europe,
Australia and China)T8 EL-BACK/L
REAR COMBINATION LAMP LH (BACK-UP)
(For Europe, Australia and China except
A-chassis models)T9 EL-BACK/L
REAR COMBINATION LAMP LH (REAR FOG)
(LHD models except A-chassis)T9 EL-R/FOG
REAR COMBINATION LAMP LH (TAIL AND
STOP) (A-chassis models, and except for
Europe, Australia and China)T8 EL-TAIL/L EL-STOP/L
REAR COMBINATION LAMP LH (TAIL AND
STOP) (For Europe, Australia and China except
A-chassis models)T9 EL-TAIL/L EL-STOP/L
REAR COMBINATION LAMP LH (TURN SIG-
NAL) (A-chassis models, and except for
Europe, Australia and China)T8 EL-TURN
REAR COMBINATION LAMP LH (TURN SIG-
NAL) (For Europe, Australia and China except
A-chassis models)T9 EL-TURN
REAR COMBINATION LAMP RH (BACK-UP)
(A-chassis models, and except for Europe, Aus-
tralia and China)T1 EL-BACK/L
REAR COMBINATION LAMP RH (BACK-UP)
(For Europe, Australia and China except
A-chassis models)T2 EL-BACK/L
GROUND DISTRIBUTION
EL-15

Wiring Diagram Ð MIRROR Ð
HEL950
POWER DOOR MIRROR
EL-150

HEL951
POWER DOOR MIRROR
Wiring Diagram Ð MIRROR Ð (Cont'd)
EL-151

Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.
Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
A/C, M HA Manual Air Conditioner
AUDIO EL Audio
BACK/L EL Back-up Lamp
BUZZER EL Warning Buzzer
CHARGE EL Charging System
CHOKE EC Automatic Choke
CIGAR EL Cigarette Lighter
CLOCK EL Clock
CMPS EC Camshaft Position Sensor
COOL/F LC Cooling Fan Control
DEF EL Rear Window Defogger
DIMDIP ELHeadlamp Ð With Dim-dip Lamp
System
D/LOCK EL Power Door Lock
DTRL ELHeadlamp Ð With Daytime Light
System
ECTS ECEngine Coolant Temperature
Sensor
EGRC/V EC EGRC Ð Solenoid Valve
FCUT EC Fuel Cut Solenoid Valve
F/HEAT EC Fuel Heater System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI Pot
FPCM EC Fuel Pump Control Module
F/PUMP EC Fuel Pump
F/RTN EC Fuel Return Control Solenoid Valve
GLOW EC Quick-glow System
H/AIM EL Headlamp Aiming Control
HEATER HA Heater
H/LAMP EL Headlamp
HLC EL Headlamp Washer
HO2S EC Heated Oxygen Sensor
HORN EL Horn
H/SEAT EL Heated Seat
IATS EC Intake Air Temperature Sensor
IDLE EC IACV-Idle Up ControlCode Section Wiring Diagram Name
IGN EC Ignition System
IGN/SG EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INT/L EL Interior and Spot Lamps
MAFS EC Mass Air Flow Sensor
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.
and Fuel Gauges
MIL/DL ECMIL and Data Link Connector For
CONSULT
MIRROR EL Power Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-theft System
P/ANT EL Power Antenna
PGC/V ECCanister Purge
Control Solenoid Valve
PLA EC Partial Load Advance Control
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/FOG EL Rear Fog Lamp
SRS RS Supplemental Restraint System
S/SIG EC Start Signal
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TPS EC Throttle Position Sensor
TURN ELTurn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WINDOW EL Power Window
WIPER EL Front Wiper and Washer
WIRING DIAGRAM CODES (CELL CODES)
EL-253

Combination lamp, front, removal and
installation................................................... BT-5
Combination lamp, rear, removal and
installation................................................. BT-24
Combination meter removal and instal-
lation - See Instrument panel ................... BT-12
Combination switch ...................................... EL-42
Combustion chamber replacement ............. EM-59
Compression pressure (KA24 engine) ........ EM-10
Compression pressure (TD25 engine) ........ EM-51
Compressor clutch removal and
installation ................................................ HA-60
Compressor precaution ................................. HA-6
Compressor special service tool ................... HA-6
Connecting rod (KA24 engine).................... EM-40
Connecting rod (TD25 engine).................... EM-77
Connecting rod bearing clearance
(KA24 engine).......................................... EM-44
Connecting rod bearing clearance
(TD25 engine).......................................... EM-77
Connecting rod bushing clearance
(KA24 engine).......................................... EM-45
Connecting rod bushing clearance
(TD25 engine).......................................... EM-78
Connector inspection .................................... GI-18
Control lever (M/T) ...................................... MT-17
Control lever (Transfer) .................................. TF-7
Control units (terminal arrangement) ..........Foldout
Coolant mixture ratio ................................... MA-14
Coolant replacement (KA24 engine) ........... MA-16
Coolant replacement (TD25 engine) ........... MA-25
Cooling circuit (engine)
(KA24 engine) ............................................ LC-6
Cooling circuit (engine)
(TD25 engine) .......................................... LC-19
Cooling fan (KA24 engine)........................... LC-10
Cooling fan (TD25 engine) .................... LC-21, 26
Cooling fan control system .......................... LC-25
Counter gear (M/T) (FS5R30A)................... MT-36
Counter gear (M/T) (FS5W71C).................. MT-15
Counter gear (Transfer) ................................. TF-9
Coupling sleeve (M/T) (FS5R30A) .............. MT-36
Coupling sleeve (M/T) (FS5W71C) ............. MT-15
Crank angle sensor built into distribu-
tor - See Camshaft position sensor ......... EC-82
Crankcase emission control system -
See Positive crankcase ventilation .......... EC-21
Crankcase ventilation system - See
Positive crankcase ventilation.................. EC-21
Crankshaft (KA24 engine) ........................... EM-42
Crankshaft (TD25 engine) ........................... EM-79
Crankshaft position sensor (POS) ............... EC-82
Crankshaft position sensor (REF) ............... EC-82
Cylinder block (KA24 engine) ..................... EM-38
Cylinder block (TD25 engine) ..................... EM-74
Cylinder block boring................................... EM-41
Cylinder head (KA24 engine) ...................... EM-24
Cylinder head (TD25 engine) ...................... EM-53
Cylinder head bolt tightening ...................... EM-64
Cylinder head gasket selection ................... EM-63Cylinder liner ............................................... EM-74
D
D/LOCK - Wiring diagram ...........................EL-167
DEF - Wiring diagram ................................ EL-135
DTRL - Wiring diagram ................................ EL-54
Data link connector for Consult ................... EC-45
Daytime light system .................................... EL-51
Defroster door control rod adjustment......... HA-45
Diagnosis sensor unit .................................. RS-10
Diagnostic trouble code (DTC) for
ECCS OBD system.................................. EC-36
Differential carrier assembly (C200) ............ PD-51
Differential carrier assembly (H233B) ......... PD-72
Differential carrier assembly (R180A) ......... PD-27
Differential carrier disassembly
(C200) ...................................................... PD-34
Differential carrier disassembly
(H233B) .................................................... PD-57
Differential gear oil replacement ................. MA-34
Dim-dip lamp system.................................... EL-58
Dimensions ................................................... GI-44
Distributor ignition (DI) system .................... EC-17
Dome light - See Interior lamp ..................... EL-85
Door glass .................................................... BT-10
Door lock ...................................................... BT-10
Door mirror ................................................... BT-39
Door trim ...................................................... BT-18
Door, front .................................................... BT-10
Door, rear ..................................................... BT-11
Drive belt inspection (KA24 engine) ........... MA-15
Drive belt inspection (TD25 engine) ........... MA-23
Drive chain (Transfer) .................................... TF-9
Drive pinion diff. inspection (C200) ............. PD-38
Drive pinion diff. inspection (H233B) ........... PD-60
Drive pinion height (C200)........................... PD-47
Drive pinion height (H233B) ........................ PD-67
Drive pinion height (R180A) ........................ PD-24
Drive shaft (front) ......................................... FA-21
E
ECCS basic inspection .................................EC-58
ECCS circuit diagram .................................... EC-8
ECCS component parts location ................. EC-10
ECCS fail-safe chart .................................... EC-61
ECCS on board diagnostic system ............. EC-36
ECCS relay .................................................. EC-75
ECCS symptom matrix chart ....................... EC-62
ECCS system diagram .................................. EC-9
ECTS - Wiring diagram ............................... EC-96
EGR control (EGRC) - solenoid valve....... EC-218
EGR control valve...................................... EC-218
EGRC - Wiring diagram............................. EC-213
EVAP canister.............................................. EC-19
EVAP canister purge control solenoid
valve ....................................................... EC-140
ALPHABETICAL INDEX
IDX-3