NISSAN PRIMERA 1999 Electronic Repair Manual

NISSAN PRIMERA 1999 Electronic Repair Manual PRIMERA 1999 NISSAN NISSAN https://www.carmanualsonline.info/img/5/57377/w960_57377-0.png NISSAN PRIMERA 1999 Electronic Repair Manual
Trending: seat memory, clock reset, hcg, trip computer, spare tire, wheel bolts, lug pattern

Page 2101 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual 8. Select correct snap ring of 5th synchronizer hub to minimize
clearance of groove in input shaft and install it.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Snap rings of 5th synchroniz

Page 2102 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual 3. Remove mainshaft bearing and spacer.
4. Remove 5th main gear.
5. Remove 4th main gear, 4th gear bushing and steel ball.
ITake care not to lose steel ball.
6. Remove 3rd & 4th synchronizer and 3rd m

Page 2103 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual 7. Remove 2nd & 3rd bushing and 2nd gear.
ITake care not to lose the steel ball.
8. Remove 1st & 2nd synchronizer hub and 1st main gear.
INSPECTION
Gear and shaft
ICheck shaft for cracks, wear or bend

Page 2104 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual Synchronizer
ICheck spline area of coupling sleeves, hubs and gears for
wear or cracks.
ICheck baulk rings for cracks or deformation.
ICheck insert springs for deformation.
IMeasure clearance between

Page 2105 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual Bearing
IMake sure bearings roll freely and are free from noise, cracks,
pitting or wear.
IThe mainshaft front bearing cannot be re-used. It must be
replaced once removed.
ASSEMBLY
1. Install 1st gear

Page 2106 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual IEnsure correct fitting of 1st & 2nd synchronizer hub.
3. Install 2nd synchronizer cone, outer & inner baulk ring and 1st
& 2nd coupling sleeve.
4. Install steel ball, 2nd main gear, 2nd & 3rd bushing

Page 2107 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual 5. Install 3rd main gear, synchronizer cone, and outer & inner
baulk ring.
6. Press on 3rd & 4th synchronizer hub.
7. Install 3rd & 4th coupling sleeve and 4th baulk ring.
IEnsure correct fitting of 3

Page 2108 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual 9. Press on 5th main gear.
10. Install spacer and measure distance ªCº.
11. Select proper mainshaft bearing spacer to give correct bearing
distance.
Bearing distance ªCº:
230.15 - 230.25 mm (9.061

Page 2109 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual 13. Select proper C-ring to minimize clearance of groove in main-
shaft and install it.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Mainshaft C-rings:
Refer to SDS, MT-87.
14. Install C-r

Page 2110 of 2267

NISSAN PRIMERA 1999  Electronic Repair Manual INSPECTION
Gear, washer, shaft and case
ICheck mating surfaces of differential case, side gears and
pinion mate gears.
ICheck washers for wear.
Bearing
IMake sure bearings roll freely and are free fro
Trending: service schedule, p0325, wheelbase, airbag, radiator cap, gas type, mileage