water pump NISSAN PRIMERA 1999 Electronic Owner's Guide

Camshaft Timing Belt
CAUTION:
a. Do not bend or twist timing belt.
b. After removing timing belt, do not turn crankshaft and camshaft separately because valves will
strike piston heads.
c. Ensure that timing belt, camshaft sprocket, crankshaft sprocket and belt tensioner are clean and
free from oil and water.
p1Front camshaft sprocket
p2Idler
p3Belt tensioner
p4Crankshaft sprocket
p5Belt cover lower
p6Belt cover center
(Engine mounting bracket)
p7Timing belt
p8Belt cover upper
p9Gasket
p10Front camshaft sprocket plate
REMOVAL
1. Drain engine coolant from radiator.
2. Remove upper radiator hose and upper belt cover.
3. Remove water pump pulley.
SEM368FA 6.4 - 8.4
(0.65 - 0.86, 56.6 - 74.3) Lubricate with new engine oil.
N´m (kg-m, in-lb)
N´m (kg-m, ft-lb)
Locking sealant5.3 - 7.3
(0.54 - 0.74,
46.9 - 64.6)3-5
(0.3 - 0.5, 27 - 44) 87 - 107
(8.9 - 10.9,
64 - 79)
32-40
(3.3 - 4.1, 24 - 30)
32-40
(3.3 - 4.1, 24 - 30)
142 - 152
(14.5 - 15.5,
105 - 112)
3 - 5 (0.3 - 0.5, 27 - 44)43 - 58 (4.4 - 5.9, 32 - 43)
SEC. 112×120×130×135
: îDo not re-use
SEM047F Upper radiator hose
TIMING BELTCD20T
Camshaft Timing Belt
EM-131

Inspection
Timing belt
Visually check the condition of timing belt.
Replace if any abnormality is found.
Item to check Problem Cause
Tooth is broken/tooth root
is cracked.
SEM394A
ICamshaft jamming
IDamaged camshaft/crankshaft oil seal
Back surface is cracked/
worn.
SEM395A
ITensioner jamming
IOverheated engine
IInterference with belt cover
Side surface is worn.
IBelt corners are worn and round.
IWicks are frayed and coming out.SEM396A
IImproper installation of belt
IMalfunctioning crankshaft pulley plate/timing belt
plate
Teeth are worn.
ICanvas on tooth face is worn down.
ICanvas on tooth is fluffy, rubber layer is worn
down and faded white, or weft is worn down and
invisible.
SEM397A Rotating direction
IPoor belt cover sealing
ICoolant leakage at water pump
ICamshaft not functioning properly
IExcessive belt tension
Oil, coolant or water is
stuck to belt.IPoor oil sealing of each oil seal
ICoolant leakage at water pump
IPoor belt cover sealing
TIMING BELTCD20T
Inspection
EM-133

6. Adjust timing belt tension.
1) Loosen tensioner lock bolt to apply tension to timing belt.
2) Rotate crankshaft clockwise two turns to apply the specified
tension to timing belt.
3) Tighten tensioner lock bolt while holding tensioner pulley
with hexagon wrench.
Belt tension:
147.1   24.5 N (15   2.5 kg, 33.1   5.5 lb)
Injection Pump Timing Belt
p1Timing belt
p2Tensioner spring
p3Tensioner
p4Rear camshaft sprocket
p5Injection pump sprocket
p6Vacuum pump
p7Timing belt cover
p8Grommet
REMOVAL
1. Remove battery from engine room.
2. Remove air cleaner case, air duct and resonator.
3. Disconnect all piping connections from vacuum pump.
4. Remove water pipe mounting bolt under injection pump timing
belt cover, then remove water pipe.
5. Remove timing belt cover.
SEM520D Tighten
Loosen
SEM349F 31 - 37 (3.2 - 3.8, 23 - 27)
3-5
(0.3 - 0.5,
27 - 44)
59-69
(6.0 - 7.0, 43 - 51)
17-21
(1.7 - 2.1,
12 - 15)
Engine front
16 - 21 (1.6 - 2.1, 12 - 15)N´m (kg-m, in-lb)
N´m (kg-m, ft-lb)
Lubricate with new engine oil 87 - 107 (8.9 - 10.9, 64 - 79)
SEC. 130×135
TIMING BELTCD20T
Installation (Cont'd)
EM-135

WARNING:
ISituate vehicle on a flat and solid surface.
IPlace chocks at front and back of rear wheels.
IDo not remove engine until exhaust system has com-
pletely cooled down.
IFor safety during subsequent steps, the tension of wires
should be slackened against the engine.
IBefore removing front axle from transaxle, place safety
stands under designated front supporting points. Refer to
GI section for lifting points and towing.
IBe sure to hoist engine and transaxle in a safe manner.
IFor engines not equipped with engine slingers, attach
proper slingers and bolts described in PARTS CATALOG
or Eurofast.
CAUTION:
IWhen lifting engine, be careful not to strike adjacent parts,
especially accelerator wire casing, brake lines, and brake
master cylinder.
IAlways use engine slingers when hoisting the engine.
IWhen removing drive shaft, be careful not to damage tran-
saxle oil seal.
1. Remove engine undercovers and splash covers.
2. Remove front exhaust tube.
3. Disconnect lower water hose from radiator and drain coolant.
4. Drain transaxle oil.
5. Remove power steering mounting bolt. (See left.)
6. Drain coolant from cylinder head.
7. Disconnect water hoses and electrical wiring from radiator and
remove radiator.
8. Disconnect fuel tubes and vacuum tubes.
9. Release power steering belt adjusting nut and remove power
steering pump from engine.
Bind pump properly to the vehicle.
10. Remove A/C compressor.
11. Disconnect or remove electrical wiring where necessary.
12. Release clutch lever cable.
13. Release tachometer cable from transaxle housing.
14. Remove front wheels.
15. Remove brake caliper mounting bolts and bind caliper properly
to vehicle LH & RH.
.SEM531D
SEM532D
ENGINE REMOVALCD20T
EM-163

Preparation
IDrill a hole into the attachment (KV10108101).
Disassembly
PISTON AND CRANKSHAFT
1. Place engine on a work stand.
2. Drain coolant and oil.
3. Remove timing belt.
4. Remove water pump.
5. Remove oil pan and oil pump.
6. Remove cylinder head.
7. Remove pistons with connecting rods.
When disassembling piston and connecting rod, heat piston
to 60 to 70ÉC (140 to 158ÉF) or use piston pin press stand at
room temperature.
8. Remove main bearing cap and crankshaft.
Place the bearings and caps in their proper order.
Upper bearings (cylinder block side) have oil groove.
9. Remove piston rings with a tool.
SEM707D
SEM895
SEM360D Piston with connecting rod
Heater
SEM359F Engine front
Loosen in numerical order
SEM291
CYLINDER BLOCKCD20T
Preparation
EM-167

S/SIG - Wiring diagram ....EC-QG-333, EC-SR-313,
EC-CD-145
Stabilizer bar (front) ........................................FA-32
Stall test (A/T) .................................................AT-34
Standardized relay ............................................EL-8
START - Wiring diagram .................................EL-37
Start signal .................EC-QG-38, 332, EC-SR-312,
EC-CD-145
Starter .......................................................EL-37, 43
Starting system ...............................................EL-37
Steering gear and linkage inspection ............MA-53
Steering knuckle........................................FA-11, 12
Stop lamp ......................................................EL-104
STOP/L - Wiring diagram..............................EL-104
Sun roof, electric ...........................................EL-230
Sunload sensor ..............................................HA-86
Sunroof .....................................................BT-31, 46
Super lock .............................................EL-245, 265
Supplemental Restraint System .......................RS-8
Supplemental restraint system - Wiring
diagram .......................................................RS-33
Symbols and abbreviations .............................GI-38
Symptom matrix chart ...........EC-QG-82, EC-SR-94
Synchronizer (M/T) ......................MT-22, 27, 59, 65
System readiness test (SRT) code ..........EC-SR-50
T
Tachometer ...........................................EL-141, 146
Tail lamp ........................................................EL-100
TCM circuit diagram ........................................AT-10
TCM inspection table ......................................AT-41
Temperature control cable and linkage
adjustment ..................................................HA-83
THEFT - Wiring diagram ...............................EL-316
Theft warning system ....................................EL-311
Thermal protector .........................................HA-113
Thermo control amp .......................................HA-80
Thermostat ..........................................LC-11, 23, 34
Third link (front susp.) .....................................FA-29
Three way catalyst ............EC-QG-258, EC-SR-246
Three way catalyst precautions.........................GI-6
Throttle position sensor
(TPS) .............................EC-QG-125, EC-SR-137
Throttle position sensor
adjustment .........................EC-QG-72, EC-SR-84
Throttle position switch ...............EC-SR-271, AT-85
Tightening torque of standard bolts.................GI-50
Time control system ......................................EL-306
Timing belt....................................................EM-131
Timing chain.............................................EM-19, 75
Tire rotation ....................................................MA-53
Tire size ...........................................................GI-45
Torque converter installation .........................AT-117
Torque convertor clutch solenoid valve...........AT-69
Tow truck towing ..............................................GI-46
Towing point.....................................................GI-49
TP/SW - Wiring diagram ........................EC-SR-273
TPS - Wiring diagram .......EC-QG-128, EC-SR-140
Transmission case (M/T) ................................MT-39Transverse link (front) .....................................FA-32
Trim .................................................................BT-18
Triple pressure switch ....................................HA-79
Trouble diagnoses ...........................................GI-35
Trunk lid ............................................................BT-7
Trunk lid opener - See Trunk lid .......................BT-7
Trunk room lamp...................................EL-130, 131
Trunk room trim...............................................BT-28
Turbocharger........................................EM-156, 201
Turbocharger precautions..................................GI-6
TURN - Wiring diagram.................................EL-118
Turn signal lamp............................................EL-117
Two trip detection logic .........EC-QG-36, EC-SR-48
U
Upper link (front susp.) ...................................FA-29
V
Vacuum hose (brake system).........................BR-20
Vacuum hose drawing (Engine
control) ............EC-QG-19, EC-SR-21, EC-CD-13
Valve clearance .............................EM-40, 179, 191
Valve guide..............EM-36, 93, 142, 180, 189, 197
Valve lifter ..............................EM-40, 145, 179, 198
Valve seat................EM-38, 95, 143, 182, 190, 198
Valve spring.............EM-39, 96, 145, 179, 189, 197
Vehicle identification number...........................GI-43
Vehicle speed sensor
(VSS) ..........EC-QG-267, EC-SR-255, EC-CD-70
Viscosity number (SAE) .................................MA-17
VSS - Wiring
diagram .......EC-QG-269, EC-SR-257, EC-CD-71
W
WARN - Wiring diagram ...............................EL-167
Warning buzzer .............................................EL-180
Warning chime ..............................................EL-180
Warning lamps ..............................................EL-165
Washer, front .................................................EL-186
Washer, rear..................................................EL-193
Water cock control rod adjustment ................HA-82
Water pump ........................................LC-10, 22, 33
Water temperature gauge .....................EL-141, 146
Weatherstrip - See Exterior ............................BT-31
Wheel alignment (front) ..................................FA-35
Wheel alignment (rear).....................................RA-6
Wheel balance ...............................................MA-53
Wheel bearing (front axle) ....................FA-6, 12, 35
Wheel bearing (rear) ........................................RA-5
Wheel hub (front) ............................................FA-12
Wheel hub (rear) ..............................................RA-7
Wheel sensors (ABS) .....................................BR-53
Wheel size .......................................................GI-45
Wheelbase (Dimensions) ................................GI-45
ALPHABETICAL INDEX
IDX-7

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
PRECAUTION..................................................................2
PREPARATION................................................................3
Special Service Tools ..................................................3
QG
ENGINE LUBRICATION SYSTEM..................................4
Lubrication Circuit ........................................................4
Oil Pressure Check......................................................5
Oil Pump ......................................................................5
Oil Filter .......................................................................7
ENGINE COOLING SYSTEM..........................................8
Cooling Circuit .............................................................8
System Check..............................................................8
Water Pump ...............................................................10
Thermostat ................................................................. 11
Radiator .....................................................................13
SR20DE
ENGINE LUBRICATION SYSTEM................................15
Lubrication Circuit ......................................................15
Oil Pressure Check....................................................16
Oil Pump ....................................................................17
Oil Filter .....................................................................19
Oil Cooler ...................................................................20
ENGINE COOLING SYSTEM........................................21
Cooling Circuit ...........................................................21
System Check............................................................21
Cooling System Inspection ........................................21
Water Pump ...............................................................22
Thermostat .................................................................23
Radiator .....................................................................25
CD20T
ENGINE LUBRICATION SYSTEM................................26
Lubrication Circuit ......................................................26Oil Pressure Check....................................................27
Oil Pump ....................................................................27
Oil Cooler ...................................................................30
ENGINE COOLING SYSTEM........................................31
Cooling Circuit ...........................................................31
System Check............................................................32
Water Pump ...............................................................33
Thermostat .................................................................34
Radiator .....................................................................36
Overheating Cause Analysis .....................................37
QG
SERVICE DATA AND SPECIFICATIONS (SDS)..........39
Oil Pressure Check....................................................39
Oil Pump Inspection ..................................................39
Regulator Valve Inspection ........................................39
Thermostat .................................................................39
Radiator .....................................................................39
SR20DE
Oil Pressure Check....................................................40
Oil Pump Inspection ..................................................40
Regulator Valve Inspection ........................................40
Thermostat .................................................................40
Radiator .....................................................................40
CD20T
Oil Pressure Check....................................................41
Oil Pump Inspection ..................................................41
Thermostat .................................................................41
Radiator .....................................................................41
LC

Cooling CircuitNCLC0016
System CheckNCLC0017WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure fluid escaping from the
radiator.
Wrap a thick cloth around the cap. Slowly turn it a quarter turn
to allow built-up pressure to escape. Carefully remove the cap
by turning it all the way.
CHECKING COOLING SYSTEM HOSESNCLC0017S01
Check hoses for the following:

Improper attachment

Leaks

Cracks

Damage

Loose connections

Chafing

Deterioration
SEM939F Radiator
Water inlet
Thermostat
Thermostat housing
Water pump
Cylinder block
Cylinder head
Thermostat housing
Water outletThrottle bodyEGR valveHeater Reservoir tankThermostat: CLOSED
Thermostat: OPEN
ENGINE COOLING SYSTEMQG
Cooling Circuit
LC-8

Water Pump
REMOVAL AND INSTALLATIONNCLC0018
CAUTION:

When removing water pump assembly, be careful not to
get coolant on drive belt.

Water pump cannot be disassembled and should be
replaced as a unit.

After installing water pump, and check for leaks using
radiator cap tester.
1. Drain coolant from radiator and cylinder block.
Refer to MA section (“Changing Engine Coolant”,“ENGINE
MAINTENANCE”).
2. Remove cylinder head front mounting bracket.
3. Remove drive belts and idler pulley.
4. Loosen water pump pulley bolts.
5. Remove water pump pulley.
6. Remove water pump bolts.
7. Remove water pump with gasket.
8. Reinstall parts in reverse order of removal.
SEM858F
17 - 24 (1.7 - 2.4, 12 - 17)
Water pump
6.3 - 8.3 (0.64 - 0.85, 55.6 - 73.8)
Do not re-use
:N·m (kg-m, in-lb)
:N·m (kg-m, ft-lb)Water pump pulley
17 - 24 (1.7 - 2.4, 12 - 17)
GasketSEC. 210
SEM869F Drain plug
SEM859F Water pump
ENGINE COOLING SYSTEMQG
Water Pump
LC-10

Pull the negative pressure valve to open it.
Check that it closes completely when released.
CHECKING COOLING SYSTEM FOR LEAKS
To check for leakage, apply pressure to the cooling system with a
tester.
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm
2, 23 psi)
CAUTION:
Higher than the specified pressure may cause radiator dam-
age.
Water Pump
REMOVAL AND INSTALLATION
1. Drain coolant from radiator.
2. Remove cylinder block drain plug located at left front of cylin-
der block and drain coolant.
3. Remove front RH wheel and engine side cover.
4. Remove drive belts.
5. Remove front engine mounting.
6. Remove water pump.
CAUTION:

When removing water pump assembly, be careful not to
get coolant on drive belt.

Water pump cannot be disassembled and should be
replaced as a unit.

After installing water pump, connect hose and clamp
securely, then check for leaks using radiator cap tester.
7. Before installing, remove all traces of liquid gasket from mat-
ing surface of water pump using a scraper.

Also remove traces of liquid gasket from mating surface
of cylinder block.
SMA967B
.SLC546AA Hose adapter
.SLC557AA Drain plug
8-12N·m
(0.8 - 1.2 kg-m,
69 - 104 in-lb)
Oil level gauge guide
SLC556AA
Liquid
gasket
Water pump
16 - 21 N·m
(1.6 - 2.1 kg-m,
12 - 15 ft-lb)
SEC. 210
SLC433A
ENGINE COOLING SYSTEMSR20DE
Cooling System Inspection (Cont’d)
LC-22