stop start NISSAN PRIMERA 1999 Electronic Repair Manual

HOW TO ERASE DTC (WITH GST)NCAT0020S041. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Perform ªOBD SELF-DIAGNOSTIC PROCEDURE (No Tools)º. Refer to AT-25. (The engine warm-up step
can be skipped when performing the diagnosis only to erase the DTC.)
3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC section ªGeneric Scan Tool (GST)º.
HOW TO ERASE DTC (NO TOOLS)NCAT0020S051. If the ignition switch stays ªONº after repair work, be sure to turn ignition switch ªOFFº once. Wait at least
5 seconds and then turn it ªONº (engine stopped) again.
2. Perform ªTCM SELF-DIAGNOSTIC PROCEDURE (No Tools)º. Refer to AT-25. (The engine warm-up step
can be skipped when performing the diagnosis only to erase the DTC.)
3. Change the diagnostic test mode from Mode II to Mode I by turning the mode selector on the ECM.
Refer to EC section ªHOW TO SWITCH DIAGNOSTIC TEST MODESº.
Malfunction Indicator (MI)NCAT00211. The malfunction indicator will light up when the ignition switch
is turned ON without the engine running. This is for checking
the lamp.
IIf the malfunction indicator does not light up, refer to EL sec-
tion (ªWarning Lamps/System Descriptionº, ªWARNING
LAMPS AND CHIMEº).
(Or see MI & Data Link Connectors in EC section.)
2. When the engine is started, the malfunction indicator should go
off.
If the lamp remains on, the on board diagnostic system has
detected an emission-related (OBD) malfunction. For detail,
refer to EC section (ªON BOARD DIAGNOSTIC SYSTEM
DESCRIPTIONº).
CONSULT-IINCAT0022After performing ªSELF-DIAGNOSTIC PROCEDURE (WITH CON-
SULT-II)º (AT-19), place check marks for results on the ªDIAGNOS-
TIC WORKSHEETº, AT-31. Reference pages are provided follow-
ing the items.
NOTICE:
IAdditional CONSULT-II information can be found in the Opera-
tion Manual supplied with the CONSULT-II unit.
SAT652J
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD Diagnostic Trouble Code (DTC) (Cont'd)
AT-18

CVT or SPORT indicator lamp*
Lamp does not come on.
SAT653J
PNP switch, stop lamp switch or throttle position switch circuit is
disconnected or TCM is damaged.
ÞGo to TROUBLE DIAGNOSIS FOR NON-DETECTABLE
ITEMS, AT-105.
Self diagnosis
start
Light
Shade
t1= 2.5 seconds t2= 2.0 seconds t3= 1.0 second t4= 1.0 second
*CVT indicator lamp: Hyper CVT M6
SPORT indicator lamp: Hyper CVT
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
CONSULT-II (Cont'd)
AT-28

Diagnostic Worksheet=NCAT0023S0102
1.lRead the Fail-safe and listen to customer complaints. AT-6
2.lCHECK CVT FLUIDAT-34
lLeakage (Follow specified procedure)
lFluid condition
lFluid level
3.lPerform STALL TEST and LINE PRESSURE TEST. AT-34, 35
lStall test Ð Mark possible damaged components/others.
lForward clutchlReverse brake
lEngine
lLine pressure is low
lLine Pressure test Ð Suspected parts:
4.lPerform all ROAD TEST and mark required procedures. AT-36
4-1. Check before engine is started.AT-37
lSELF-DIAGNOSTIC PROCEDURE Ð Mark detected items.
lPNP switch, AT-48.
lCVT fluid temperature sensor, AT-54.
lVehicle speed sensor (Secondary speed sensor), AT-62.
lEngine speed signal, AT-66.
lTorque converter clutch solenoid valve, AT-69.
lLine pressure solenoid valve, AT-74.
lStep motor, AT-86, 91.
lCVT fluid pressure sensor, AT-94.
lThrottle position sensor, AT-79.
lStop lamp and throttle position switches.
lCVT fluid temperature sensor and TCM power source, AT-54.
lPrimary speed sensor, AT-59.
lPNP switch, stop lamp switch, throttle position switch AT-105.
lBattery
lOthers
5.lFor self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-19
6.lPerform all ROAD TEST and re-mark required procedures. AT-36
7.lPerform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged
parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT-41
AT-54
8.lErase DTC from TCM and ECM memories. AT-16
TROUBLE DIAGNOSIS Ð INTRODUCTION
Introduction (Cont'd)
AT-31

CVT Fluid CheckNCAT0025FLUID LEAKAGE CHECKNCAT0025S011. Clean area suspected of leaking. Ð for example, mating sur-
face of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in ªDº posi-
tion and wait a few minutes.
3. Stop engine.
4. Check for fluid leakage.
FLUID CONDITION CHECKNCAT0025S02
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination Ð Road water
entering through filler tube or breather
Varnished fluid, light to dark brown and
tackyOxidation Ð Over or under filling, Ð
Overheating
FLUID LEVEL CHECKNCAT0025S03Refer to MA section (ªChecking CVT Fluidº, ªCHASSIS AND BODY
MAINTENANCEº).
Stall TestNCAT0026STALL TEST PROCEDURENCAT0026S011. Check CVT fluid and engine oil levels. If necessary, add.
2. Drive vehicle for approx. 10 minutes or until engine oil and CVT
fluid reach operating temperature.
CVT fluid operating temperature:
50 - 80ÉC (122 - 176ÉF)
SAT767B
SAT288G Fluid leakage
SAT638A
SAT647B
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
CVT Fluid Check
AT-34

1. CHECK BEFORE ENGINE IS STARTED=NCAT0028S02
1 CHECK SPORT OR CVT INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to ªPº position.
SAT967IA
SPORT or
CVT
3. Turn ignition switch to ªOFFº position. Wait at least 5 seconds.
4. Turn ignition switch to ªONº position. (Do not start engine.)
5. Does CVT or SPORT indicator lamp come on for about 2 seconds?
YesorNo
Ye s©GO TO 2.
No©Stop ROAD TEST.
2 CHECK CVT OR SPORT INDICATOR LAMP
Does CVT or SPORT indicator lamp flicker for about 8 seconds?
YesorNo
Ye s©Perform self-diagnosis and check NG items on the DIAGNOSTIC WORKSHEET, AT-31.
Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-25.
No©1. Turn ignition switch to ªOFFº position.
2. Perform self-diagnosis and note NG items.
Refer to TCM SELF-DIAGNOSIS PROCEDURE (NO TOOLS), AT-25.
3 TEST DRIVE
Drive the vehicle and verify that there are no abnormalities.
©TEST END
2. CRUISE TESTNCAT0028S04ICheck all items listed in Parts 1 through 3.
With CONSULT-IINCAT0028S0401IUsing CONSULT-II, conduct a cruise test and record the result.
IPrint the result and ensure that shifts and lock-ups take place
as per Shift Schedule.
SAT601J
TROUBLE DIAGNOSIS Ð BASIC INSPECTION
Road Test (Cont'd)
AT-37

DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION
PROCEDURE
NCAT0032S03CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DUREº has been previously conducted, always turn ignition
switch ªOFFº and wait at least 5 seconds before conducting
the next test.
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
With CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº mode
for ªCVTº with CONSULT-II.
2) Make sure that output voltage of CVT fluid temperature sne-
sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V
If out of range, drive the vehicle to decrease the voltage
(warm up the fluid) or stop engine to increase the voltage
(cool down the fluid)
3) Select ªDATA MONITORº mode for ªENGINEº with CONSULT-
II.
4) Start engine and maintain the following conditions for at least
15 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more
THRTL POS SEN: More than 1.3V
Selector lever: D position
ENG SPEED: 450 rpm or more
If the check result is ªNGº, go to ªDiagnostic Procedureº,
AT-51.
With GST
Follow the procedure ªWith CONSULT-IIº.
SAT651J
SAT654J
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH
Description (Cont'd)
AT-49

2) Make sure that output voltage of CVT fluid temperature sne-
sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V
If out of range, drive the vehicle to decrease the voltage
(warm up the fluid) or stop engine to increase the voltage
(cool down the fluid)
3) Select ªENGINEº mode for ªENGINEº with CONSULT-II.
4) Start engine and maintain the following conditions for at least
30 consecutive seconds.
TEST START FROM 0 km/h (0 MPH)
CONSTANT ACCELERATION: Keep 30 sec or more
VHCL SPEED SE: 10 km/h (6 MPH) or more
THRTL POS SEN: More than 1.3V
Selector lever: D position
ENG SPEED: 450 rpm or more
If the check result is NG, go to ªDIAGNOSTIC PROCEDUREº,
AT-93.
With GST
Follow the procedure ªWith CONSULT-IIº.
SAT654J
DTC P1778 STEP MOTOR Ð FUNCTION
Description (Cont'd)
AT-92

DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION
PROCEDURE
NCAT0232S04CAUTION:
IAlways drive vehicle at a safe speed.
IBe careful not to rev engine into the red zone on the
tachometer.
NOTE:
If ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DUREº has been previously conducted, always turn ignition
switch ªOFFº and wait at least 5 seconds before conducting
the next test.
After the repair, perform the following procedure to confirm the
malfunction is eliminated.
With CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº mode
for ªCVTº with CONSULT-II.
2) Make sure that output voltage of CVT fluid temperature sne-
sor is within the range below.
FLUID TEMP SEN: 0.5 - 1.5V
If out of range, drive the vehicle to decrease the voltage
(warm up the fluid) or stop engine to increase the voltage
(cool down the fluid)
3) Select ªDATA MONITORº mode for ªENGINEº with CONSULT-
II.
4) Start engine and maintain the following conditions for at least
5 consecutive seconds.
VHCL SPEED SE: 10 km/h (6 MPH) or more
THRTL POS SEN: 1.3V
Selector lever: D position
ENG SPEED: 450 rpm or more
If the check result is NG, go to ªDiagnostic Procedureº, AT-97.
With GST
Follow the procedure ªWith CONSULT-IIº.
SAT651J
SAT971J
SAT654J
DTC P1791 CVT FLUID PRESSURE SENSOR
Description (Cont'd)
AT-95

1 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Select ªECU INPUT SIGNALSº in ªDATA MONITORº mode for ªCVTº with CONSULT-II.
SAT651J3. Read out ªP/Nº, ªRº, ªDº and ªLº position switches moving selector lever to each position.
Check the signal of the selector lever position is indicated properly.
OK or NG
OK©GO TO 3.
NG©Check the following items:
IPNP switch
Refer to ªComponent Inspectionº, AT-53.
IHarness for short or open between ignition switch and PNP switch (Main harness)
IHarness for short or open between PNP switch and TCM (Main harness)
IIgnition switch and fuse
Refer to EL section (ªPOWER SUPPLY ROUTINGº).
IDiode (P, N positions)
2 CHECK PNP SWITCH CIRCUIT (Without CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Check voltage between TCM terminals 27, 34, 35, 36 and ground while moving selector lever through each position.
Voltage:
B: Battery voltage
0: 0V
OK or NG
OK©GO TO 3.
NG©Check the following items:
IPNP switch
Refer to ªComponent Inspectionº, AT-53.
IHarness for short or open between ignition switch and PNP switch (Main harness)
IHarness for short or open between PNP switch and TCM (Main harness)
IIgnition switch and fuse
Refer to EL section (ªPOWER SUPPLY ROUTINGº).
IDiode (P, N positions)
Lever
positionTerminal No.
36 35 34 27
P, NB000
R0B00
D0 0B0
L000B
MTBL0312
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
PNP Switch, Stop Lamp Switch and Throttle Position Switch (Cont'd)
AT-106

3 CHECK PNP SWITCH CIRCUIT (With CONSULT-II)
With CONSULT-II
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Select ªECU INPUT SIGNALSº in ªDATA MONITORº mode for ªCVTº with CONSULT-II.
SAT651J3. Read out ªBRAKE SWº moving brake pedal to each position.
Check the signal of the brake pedal is indicated properly.
OK or NG
OK©GO TO 5.
NG©Check the following items:
IHarness for short or open between fuse block and PNP switch harness terminal 3
IFuse
IIgnition switch (Refer to EL section.)
4 CHECK STOP LAMP SWITCH CIRCUIT (Without CONSULT-II)
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Check voltage between stop lamp switch harness terminal 1 and ground. Refer to ªWiring Diagram Ð CVT Ð MAINº, AT-45.
SAT733J
Stop lamp switch
LHD models
RHD models
Does battery voltage exist?
OK©GO TO 5.
NG©Check the following items:
IHarness for short or open between battery and stop lamp switch harness terminal 1
IFuse
IIgnition switch (Refer to EL section.)
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
PNP Switch, Stop Lamp Switch and Throttle Position Switch (Cont'd)
AT-107