ECU NISSAN TEANA 2003 Manual Online

CO-46
[VQ]
WATER PUMP

WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:

When removing water pump assembly, be careful not to get engine coolant on drive belts.

Water pump cannot be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301].
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Remove undercover and splash guard (RH).
4. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
5. Remove drive belts. Refer to EM-128, "
DRIVE BELTS" .
6. Remove reservoir tank of radiator. Refer to CO-37, "
RADIATOR" .
7. Remove reservoir tank of power steering oil pump with piping connected, and move it to aside.
8. Support oil pan (lower) bottom with transmission jack.
9. Remove engine mounting insulator (RH) and engine mounting bracket (RH). Refer to EM-223, "
ENGINE
ASSEMBLY" .
1. Water pump 2. Timing chain tensioner (primary) 3. Chain tensioner cover
4. Water drain plug (front) 5. Water pump cover 6. O-ring
7. O-ring
PBIC2515E

WATER PUMP
CO-47
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10. Remove water drain plug (front) on water pump side of cylinder
block to drain engine coolant from engine inside.
11. Remove chain tensioner cover and water pump cover from front timing chain case.

U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ] o r e q u i v a l e n t t o o l t o c u t l i q u i d g a s k e t f o r r e m o v e .
12. Remove idler pulley and bracket. Refer to EM-173, "
TIMING CHAIN" .
13. Remove timing chain tensioner (primary) as follows:
a. Remove lower mounting bolt.
b. Loosen upper mounting bolt slowly, and then turn timing chain
tensioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Remove upper mounting bolt, and then remove timing chain ten-
sioner (primary).
CAUTION:
Be careful not to drop mounting bolts inside timing chain
case.
14. Remove water pump as follows:
a. Remove three water pump mounting bolts. Secure a gap
between water pump gear and timing chain, by turning crank-
shaft pulley counterclockwise until timing chain looseness on
water pump sprocket becomes maximum.
b. Screw M8 bolts [pitch: 1.25 mm (0.049 in) length: Approx. 50
mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:

Pull straight out while preventing vane from contacting
socket in installation area.

Remove water pump without causing sprocket to contact
timing chain.
c. Remove M8 bolts and O-rings from water pump.
CAUTION:
Do not disassemble water pump.
INSPECTION AFTER REMOVAL

Check for badly rusted or corroded water pump body assembly.
PBIC2516E
PBIC3562E
PBIC1193E
JLC357B

CO-48
[VQ]
WATER PUMP


Check for rough operation due to excessive end play.

Replace water pump, if necessary.
INSTALLATION
1. Install new O-rings to water pump.

Apply engine oil and engine coolant to O-rings as shown in
the figure.

Locate O-ring with white paint mark to engine front side.
2. Install water pump.
CAUTION:
Do not allow timing chain case to nip O-rings when install-
ing water pump.

Make sure that timing chain and water pump sprocket are
engaged.

Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install the timing chain tensioner (primary) with the following procedure:
a. Pull plunger stopper tab up (or turn lever downward) so as to
remove plunger stopper tab from the ratchet of plunger.
NOTE:
Plunger stopper tab and lever are synchronized.
b. Push plunger into the inside of tensioner body.
c. Hold plunger in the fully compressed position by engaging
plunger stopper tab with the tip of ratchet.
d. To secure lever, insert stopper pin through hole of lever into ten-
sioner body hole.

The lever parts and the tab are synchronized. Therefore, the
plunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diameter thin screwdriver being used as the stopper pin.
SLC943A
PBIC1397E
SLC031B
PBIC3568E

WATER OUTLET AND WATER PIPING
CO-53
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7. Remove engine coolant temperature sensor as necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass pipe and water connector.
INSTALLATION
Note the following, and install in the reverse order of removal.

Securely insert each hose, and install clamp at a position where it does not interfere with the pipe bulge.

When inserting water bypass pipe and heater pipe into water connector, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301] and radiator cap
tester (commercial service tool). Refer to CO-34, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.

CVT-10
PRECAUTIONS

Removal and Installation Procedure for CVT Unit ConnectorBCS001FS
REMOVAL
Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and remove it.
INSTALLATION
1. Align ∆ marking on CVT unit harness connector terminal body
with
❏ marking on bayonet ring, insert CVT unit harness con-
nector, and then rotate bayonet ring clockwise.
2. Rotate bayonet ring clockwise until ∆ marking on CVT unit har-
ness connector terminal body is aligned with the slit on bayonet
ring as shown in the figure (correctly fitting condition), install
CVT unit harness connector to CVT unit harness connector ter-
minal body.
CAUTION:

Securely align ∆ marking on CVT unit harness connector
terminal body with bayonet ring slit. Then, be careful not
to make a half fit condition as shown in the figure.

Do not mistake the slit of bayonet ring for other dent por-
tion.
SCIA2096E
SCIA2097E
SCIA2098E
SCIA2099E

CVT FLUID
CVT-13
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CVT

CVT FLUIDPFP:KLE50
Checking CVT FluidBCS001FX
Fluid level should be checked with the fluid warmed up to 50 to 80°C (122 to 176°F). The fluid level check pro-
cedure is as follows:
1. Check for fluid leakage.
2. With the engine warmed up, drive the vehicle in an urban area.
When ambient temperature is 20°C (68°F), it takes about 10
minutes for the CVT fluid to warm up to 50 to 80°C (122 to
176°F).
3. Park the vehicle on a level surface.
4. Apply parking brake firmly.
5. With engine at idle, while depressing brake pedal, move shift
selector throughout the entire shift range.
6. Pull out the CVT fluid level gauge from the CVT fluid charging
pipe after pressing the tab on the CVT fluid level gauge to
release the lock.
7. Wipe fluid off the CVT fluid level gauge. Insert the CVT fluid
level gauge rotating 180° from the originally installed position,
then securely push the CVT fluid level gauge until it meets the
top end of the CVT fluid charging pipe.
CAUTION:
When wiping away the CVT fluid level gauge, always use
lint-free paper, not a cloth rag.
8. Place the selector lever in “P” or “N” and make sure the fluid
level is within the specified range.
CAUTION:
When reinstalling CVT fluid level gauge, insert it into the
CVT fluid charging pipe and rotate it to the original installa-
tion position until it is securely locked.
SMA146B
SCIA1933E
SCIA1931E
SCIA1932E

CVT-32
TROUBLE DIAGNOSIS

Inspections Before Trouble DiagnosisBCS001GJ
CVT FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for fluid leakage and check the fluid level. Refer to CVT-13, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.

It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
6. While holding down the foot brake, gradually press down the
accelerator pedal.
7. Quickly read off the stall speed, and then quickly remove your
foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
8. Move the selector lever to the “N” position.
9. Cool down the CVT fluid.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check
the CVT main unit and the vehicle
for malfunctions (wire harnesses,
cooler pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
SAT638A
SAT647B
SCIA7463E
Stall speed: 2,700 - 3,250 rpm
SAT514G

TROUBLE DIAGNOSIS
CVT-33
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CVT

CAUTION:
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “R” position.
Judgement Stall Test
O: Stall speed within standard value position.
H: Stall speed is higher than standard value.
L: Stall speed is lower than standard value.
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F), then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 to 80°C (122 to 176°F) during 10 minutes of driv-
ing.
3. After warming up CVT, remove the oil pressure detection plug and install the oil pressure gauge. (Special
service tool: ST2505S001)
CAUTION:
When using the oil pressure gauge, be sure to use the O-ring attached to the oil pressure detec-
tion plug.
4. Securely engage the parking brake so that the tires do not turn.
Selector lever position
Expected problem location
“D” “R”
Stall rotation HO

Forward clutch
OH

Reverse brake
LL

Engine and torque converter one-way clutch
HH

Line pressure low

Primary pulley

Secondary pulley

Steel belt
SCIA1980E
SCIA7463E

TROUBLE DIAGNOSIS
CVT-43
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CVT

CONSULT-II Function (TRANSMISSION)BCS001GQ
CONSULT-II can display each diagnostic item using the diagnostic test modes shown below.
FUNCTION
CONSULT-II REFERENCE VALUE
Diagnostic test mode Function Reference page
Work supportThis mode enables a technician to adjust some devices faster and more accurately by
following the indications on CONSULT-II.CVT-45
Self-diagnostic results Self-diagnostic results can be read and erased quickly.CVT-47
Data monitor Input/Output data in the TCM can be read.CVT-50
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.CVT-52
CALIB dataCharacteristic information for TCM and CVT assembly can be read. Do not use, but
displayed.—
Function testPerformed by CONSULT-II instead of a technician to determine whether each system
is “OK” or “NG”.—
ECU part number TCM part number can be read. —
Item name Condition Display value (Approx.)
VSP SENSOR
During drivingApproximately matches the speedometer
reading
ESTM VSP SIG
PRI SPEED SEN During driving (lock-up ON) Approximately matches the engine speed
ENG SPEED SIG Engine running Closely matches the tachometer reading
SEC HYDR SEN “N” position idle 1.0 V
PRI HYDR SEN “N” position idle 0.7 - 3.5 V
ATF TEMP SENWhen CVT fluid temperature is 20°C (68°F) 2.0 V
When CVT fluid temperature is 80°C (176°F) 1.0 V
VIGN SEN Ignition switch: ON Battery voltage
VEHICLE SPEED During drivingApproximately matches the speedometer
reading
PRI SPEED During driving (lock-up ON) Approximately matches the engine speed
SEC SPEED During driving45 X Approximately matches the speed-
ometer reading
ENG SPEED Engine running Closely matches the tachometer reading
GEAR RATIO During driving 2.37 - 0.43
ACC PEDAL OPENReleased accelerator pedal - Fully depressed
accelerator pedal0.0/8 - 8.0/8
SEC PRESS “N” position idle 0.5 MPa
PRI PRESS “N” position idle 0.3 - 0.7 MPa
STM STEP During driving−20 step - 190 step
ISOLT1Lock-up “OFF” 0.0 A
Lock-up “ON” 0.7 A
ISOLT2Release your foot from the accelerator pedal 0.8 A
Press the accelerator pedal all the way down 0.0 A
ISOLT3Secondary pressure low - Secondary pressure
high0.8 - 0.0 A
SOLMON1Lock-up “OFF” 0.0 A
Lock-up “ON” 0.6 - 0.7 A

CVT-50
TROUBLE DIAGNOSIS

DATA MONITOR MODE
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
NOTE:
When malfunction is detected, CONSULT-II performs
“REAL-TIME DIAGNOSIS”. Also, any malfunction detected
while in this mode will be displayed at real time.
Display Items List
X: Standard, —: Not applicable, : Option
BCIA0031E
Monitored item (Unit)Monitor item selection
Remarks ECU
INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
VSP SENSOR (km/h) X — Output speed sensor (secondary speed sensor)
ESTM VSP SIG (km/h) X —
PRI SPEED SEN (rpm) X —
ENG SPEED SIG (rpm) X —
SEC HYDR SEN (V) X —
PRI HYDR SEN (V) X —
ATF TEMP SEN (V) X — CVT fluid temperature sensor
VIGN SEN (V) X —
VEHICLE SPEED (km/h) — X Vehicle speed recognized by the TCM
PRI SPEED (rpm) — X Primary pulley speed
SEC SPEED (rpm) — — Secondary pulley speed
ENG SPEED (rpm) — X
SLIP REV (rpm) — XDifference between engine speed and primary
pulley speed
GEAR RATIO — X
G SPEED (G) — —
ACC PEDAL OPEN (0.0/8) X XDegree of opening for accelerator recognized by
the TCM
For fail-safe operation, the specific value used
for control is displayed
TRQ RTO — —
SEC PRESS (MPa) — X
PRI PRESS (MPa) — X
ATF TEMP — X
DSR REV (rpm) — —
DGEAR RATIO — —