Condition NISSAN TEANA 2008 Service Manual

VTL-10
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
PRECAUTIONS
O-Ring Part Numbers and Specifications
WARNING:
Check that all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
Observe the following when replacing or cleaning refrigerant cycle components.
 Store it in the same way at it is when mounted on the car when the compressor is removed. Failure
to do so causes lubricant to enter the low-pressure chamber.
 Use always a torque wrench and a back-up wrench when connecting tubes.
 Plug immediately all openings to prevent entry of dust and moisture after disconnecting tubes.
 Connect the pipes at the final stage of the operation when installing an air conditioner in the vehicle.
Never remove the seal caps of pipes and other components until just before required for connection.
 Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
 Remove thoroughly moisture from the refrigeration system before charging the refrigerant.
 Replace always used O-rings.
 Apply lubricant to circle of the O-rings shown in illustration when connecting tube. Be careful not to
apply lubricant to threaded portion.
 O-ring must be closely attached to the groove portion of tube.
 Be careful not to damage O-ring and tube when replacing the O-ring.
 Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
Connection type Piping connection point Part number QTY O-ring size
NewLow-pressure flexible hose to low-pressure pipe 92474 N8210 1 19
High-pressure pipe to condenser pipe assembly (Outlet) 92471 N8210 1 8
Condenser pipe assembly (Inlet) to high-pressure flexible
hose92472 N8210 1 12
Condenser assembly to condenser pipe as-
semblyInlet 92472 N8210 1 12
Outlet 92471 N8210 1 8
Low-pressure pipe to expansion valve 92473 N8210 1 16
High-pressure pipe to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser assemblyInlet
92471 N82101
8
Outlet 1
FormerRefrigerant pressure sensor to liquid tank J2476 89956 1 10
Expansion valve to evaporator pipe assemblyInlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
Evaporator to evaporator pipe assemblyInlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
Name : NISSAN A/C System Oil Type S

PRECAUTIONS
VTL-11
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 Perform leakage test and make sure that there is no leakage from connections after connecting line.
Disconnect that line and replace the O-ring when the refrigerant leaking point is found. Then tighten
connections of seal seat to the specified torque.
Service EquipmentINFOID:0000000003802524
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched
OFF after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as per the following.
 Vacuum pumps usually have a manual isolator valve as part of the
pump. Close this valve to isolate the service hose from the pump.
 Use a hose equipped with a manual shut-off valve near the pump
end for pumps without an isolator. Close the valve to isolate the
hose from the pump.
 Disconnect the hose from the pump if the hose has an automatic
shut-off valve. As long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
RHA861F
RHA270DA

VTL-20
< ON-VEHICLE MAINTENANCE >[WITHOUT 7 INCH DISPLAY]
AIR CONDITIONER FILTER
ON-VEHICLE MAINTENANCE
AIR CONDITIONER FILTER
Exploded ViewINFOID:0000000003774654
Removal and InstallationINFOID:0000000003774655
REMOVAL
1. Remove filter cover (1), and then remove air conditioner filter
(2).
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
 If the filter is deformed/damaged when removing, replace it with a new one. Deformed/damaged filter
may deteriorate the duct collecting performance.
 When installing, handle the filter with extreme care to avoid deforming/damaging.
ReplacementINFOID:0000000003774656
Replace air conditioner filter.
Refer to MA-6, "
Periodic Maintenance".
Affix a caution label inside the glove box when replacing filter.
1. Heater & cooling unit assembly 2. Air conditioner filter 3. Filter cover
JPIIA0895ZZ
JPIIA0896ZZ

INTAKE SENSOR
VTL-27
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INTAKE SENSOR
Exploded ViewINFOID:0000000003821339
1. Ventilator seal 2. Defroster seal 3. Distributor upper case
4. Center case 5. Heater & cooling unit case cover 6. Foot duct 1 (right)
7. Foot duct 2 (right) 8. Air mix door motor (passenger side) 9. Evaporator pipe assembly
10. Expansion valve 11. O-ring 12. Evaporator
13. Filter cover 14. Air conditioner filter 15. Case packing
16. Heater & cooling unit case (right) 17. Cooler pipe grommet 18. Grommet
19. Heater pipe grommet 20. Heater pipe support 21. Drain hose
22. Heater & cooling unit case (left) 23. Air mix door motor (driver side) 24. Heater core
25. Heater pipe cover 26. Foot duct 2 (left) 27. Foot duct 1 (left)
28. Aspirator hose 29. Aspirator 30. Mode door motor
31. Main link 32. Rod link 33. Ventilator door link
34. Mode door lever 35. Ventilator door lever 36. Max. cool door link
JPIIA0906GB

VTL-36
< ON-VEHICLE REPAIR >[WITHOUT 7 INCH DISPLAY]
HEATER & COOLING UNIT ASSEMBLY
1. Ventilator seal 2. Defroster seal 3. Distributor upper case
4. Center case 5. Heater & cooling unit case cover 6. Foot duct 1 (right)
7. Foot duct 2 (right) 8. Air mix door motor (passenger side) 9. Evaporator pipe assembly
10. Expansion valve 11. O-ring 12. Evaporator
13. Filter cover 14. Air conditioner filter 15. Case packing
16. Heater & cooling unit case (right) 17. Cooler pipe grommet 18. Grommet
19. Heater pipe grommet 20. Heater pipe support 21. Drain hose
22. Heater & cooling unit case (left) 23. Air mix door motor (driver side) 24. Heater core
25. Heater pipe cover 26. Foot duct 2 (left) 27. Foot duct 1 (left)
28. Aspirator hose 29. Aspirator 30. Mode door motor
31. Main link 32. Rod link 33. Ventilator door link
34. Mode door lever 35. Ventilator door lever 36. Max. cool door link
37. Defroster door link 38. Foot door link 39. Max. cool door lever
40. Foot door lever 41. Defroster door lever 42. Adapter case
43. Distributor lower case 44. Ventilator door 45. Intake sensor
46. Intake sensor bracket 47. Foot door 48. Max. cool door
JPIIA0906GB

HEATER CORE
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< ON-VEHICLE REPAIR >[WITHOUT 7 INCH DISPLAY]
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HEATER CORE
Exploded ViewINFOID:0000000003821362
1. Ventilator seal 2. Defroster seal 3. Distributor upper case
4. Center case 5. Heater & cooling unit case cover 6. Foot duct 1 (right)
7. Foot duct 2 (right) 8. Air mix door motor (passenger side) 9. Evaporator pipe assembly
10. Expansion valve 11. O-ring 12. Evaporator
13. Filter cover 14. Air conditioner filter 15. Case packing
16. Heater & cooling unit case (right) 17. Cooler pipe grommet 18. Grommet
19. Heater pipe grommet 20. Heater pipe support 21. Drain hose
22. Heater & cooling unit case (left) 23. Air mix door motor (driver side) 24. Heater core
25. Heater pipe cover 26. Foot duct 2 (left) 27. Foot duct 1 (left)
28. Aspirator hose 29. Aspirator 30. Mode door motor
31. Main link 32. Rod link 33. Ventilator door link
34. Mode door lever 35. Ventilator door lever 36. Max. cool door link
JPIIA0906GB

VTL-60
< ON-VEHICLE REPAIR >[WITHOUT 7 INCH DISPLAY]
DUCT AND GRILLE
FOOT DUCT : Removal and Installation
INFOID:0000000003774716
REMOVAL
Driver side
1. Remove instrument driver lower panel. Refer to IP-11, "Exploded View".
2. Remove mounting screws (A), and then remove foot duct (left)
(1).
Passenger side
1. Remove blower unit assembly. Refer to VTL-29, "Exploded View".
2. Remove mounting screws (A) and harness clip, and then
remove foot duct (right) (1).
INSTALLATION
Installation is basically the reverse order of removal.
1. Ventilator seal 2. Defroster seal 3. Distributor upper case
4. Center case 5. Heater & cooling unit case cover 6. Foot duct 1 (right)
7. Foot duct 2 (right) 8. Air mix door motor (passenger side) 9. Evaporator pipe assembly
10. Expansion valve 11. O-ring 12. Evaporator
13. Filter cover 14. Air conditioner filter 15. Case packing
16. Heater & cooling unit case (right) 17. Cooler pipe grommet 18. Grommet
19. Heater pipe grommet 20. Heater pipe support 21. Drain hose
22. Heater & cooling unit case (left) 23. Air mix door motor (driver side) 24. Heater core
25. Heater pipe cover 26. Foot duct 2 (left) 27. Foot duct 1 (left)
28. Aspirator hose 29. Aspirator 30. Mode door motor
31. Main link 32. Rod link 33. Ventilator door link
34. Mode door lever 35. Ventilator door lever 36. Max. cool door link
37. Defroster door link 38. Foot door link 39. Max. cool door lever
40. Foot door lever 41. Defroster door lever 42. Adapter case
43. Distributor lower case 44. Ventilator door 45. Intake sensor
46. Intake sensor bracket 47. Foot door 48. Max. cool door
49. Defroster door 50. Air mix door (Slide door)
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0944ZZ
JPIIA0945ZZ

SWITCHES AND THEIR CONTROL FUNCTION
VTL-61
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
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FUNCTION DIAGNOSIS
SWITCHES AND THEIR CONTROL FUNCTION
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : System Description
INFOID:0000000003894439
JPIIA0885GB
JSIIA1189GB

VTL-62
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
SWITCHES AND THEIR CONTROL FUNCTION
WITH INTELLIGENT AIR CONDITIONER SYSTEM
WITH INTELLIGENT AIR CONDITIONER SYSTEM : System Description INFOID:0000000003894440
JPIIA0885GB
JSIIA1190GB

PRECAUTIONS
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< PRECAUTION >[WITH 7 INCH DISPLAY]
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Precaution for Procedure without Cowl Top CoverINFOID:0000000003894447
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions For Xenon Headlamp ServiceINFOID:0000000003894448
WARNING:
Comply with the following warnings to prevent any serious accident.
 Disconnect the battery cable (negative terminal) or the power supply fuse before installing, remov-
ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
 Never work with wet hands.
 Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.
(Turning it ON outside the lamp case may cause fire or visual impairments.)
 Never touch the bulb glass immediately after turning it OFF. It is extremely hot.
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
 Install the xenon bulb securely. (Insufficient bulb socket installation may melt the bulb, the connec-
tor, the housing, etc. by high-voltage leakage or corona discharge.)
 Never perform HID circuit inspection with a tester.
 Never touch the xenon bulb glass with hands. Never put oil and grease on it.
 Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
 Never wipe out dirt and contamination with organic solvent (thinner, gasoline, etc.).
Working with HFC-134a (R-134a)INFOID:0000000003894449
CAUTION:
 CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. These refrigerants
must never be mixed, even in the smallest amounts. Compressor malfunction is likely occur if the
refrigerants are mixed.
 Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. Compressor malfunction is likely to occur if lubricant other than that specified is used.
 The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
- Cap (seal) immediately the component to minimize the entry of moisture from the atmosphere when
removing refrigerant components from a vehicle.
- Never remove the caps (unseal) until just before connecting the components when installing refrig-
erant components to a vehicle. Connect all refrigerant loop components as quickly as possible to
minimize the entry of moisture into system.
- Use only the specified lubricant from a sealed container. Reseal immediately containers of lubricant.
Lubricant becomes moisture saturated and should not be used without proper sealing.
- Never allow lubricant (NISSAN A/C System Oil Type S) to come in contact with styrene foam parts.
Damage may result.
General Refrigerant PrecautionINFOID:0000000003894450
WARNING:
 Never breath A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Use only approved recovery/recycling equipment to discharge HFC-134a (R-134a) refrigerant.
PIIB3706J