low oil pressure NISSAN TEANA 2008 Owner's Manual
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Page 1673 of 5121
![NISSAN TEANA 2008 Owners Manual EC-212
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P0300, P0301, P0302, P0303, P0304, P0305, P0306 MISFIRE
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal NISSAN TEANA 2008 Owners Manual EC-212
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P0300, P0301, P0302, P0303, P0304, P0305, P0306 MISFIRE
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal](/img/5/57391/w960_57391-1672.png)
EC-212
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P0300, P0301, P0302, P0303, P0304, P0305, P0306 MISFIRE
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-136, "
Spark Plug".
NO >> Repair or clean spark plug. Then GO TO 8.
8.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-136, "
Spark
Plug".
9.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-22, "
Inspection".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-411, "
Inspection".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-411, "
Inspection".
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
YES >> Replace “fuel filter and fuel pump assembly”.
NO >> Repair or replace malfunctioning part.
12.CHECK IGNITION TIMING
Check idle speed and ignition timing.
For procedure, refer to EC-11, "
BASIC INSPECTION : Special Repair Requirement".
For specification, refer to EC-414, "
Idle Speed" and EC-414, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 13.
NO >> Follow the EC-11, "
BASIC INSPECTION : Special Repair Requirement".
13.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.50 bar, 3.57 kg/cm
2, 51 psi)
Page 1679 of 5121
![NISSAN TEANA 2008 Owners Manual EC-218
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P0335 CKP SENSOR (POS)
P0335 CKP SENSOR (POS)
DescriptionINFOID:0000000003856623
The crankshaft position sensor (POS) is located on the oil pan facing
th NISSAN TEANA 2008 Owners Manual EC-218
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P0335 CKP SENSOR (POS)
P0335 CKP SENSOR (POS)
DescriptionINFOID:0000000003856623
The crankshaft position sensor (POS) is located on the oil pan facing
th](/img/5/57391/w960_57391-1678.png)
EC-218
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P0335 CKP SENSOR (POS)
P0335 CKP SENSOR (POS)
DescriptionINFOID:0000000003856623
The crankshaft position sensor (POS) is located on the oil pan facing
the gear teeth (cogs) of the signal plate. It detects the fluctuation of
the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
ECM receives the signals as shown in the figure.
DTC LogicINFOID:0000000003856624
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V with igni-
tion switch ON.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
JMBIA0062ZZ
JMBIA0001GB
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0335Crankshaft position sen-
sor (POS) circuit The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
The proper pulse signal from the crankshaft
position sensor (POS) is not sent to ECM
while the engine is running.
The crankshaft position sensor (POS) signal
is not in the normal pattern during engine run-
ning. Harness or connectors
[CKP sensor (POS) circuit is open or
shorted.]
(APP sensor 2 circuit is shorted.)
(Refrigerant pressure sensor circuit is
shorted.)
Crankshaft position sensor (POS)
Accelerator pedal position sensor
Refrigerant pressure sensor
Signal plate
Page 1690 of 5121
![NISSAN TEANA 2008 Owners Manual P0420, P0430 THREE WAY CATALYST FUNCTION
EC-229
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
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6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Perform the following procedure in NISSAN TEANA 2008 Owners Manual P0420, P0430 THREE WAY CATALYST FUNCTION
EC-229
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
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6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Perform the following procedure in](/img/5/57391/w960_57391-1689.png)
P0420, P0430 THREE WAY CATALYST FUNCTION
EC-229
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
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6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
3. Start engine.
4. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Never place to the spark plug and the ignition coil within
50 cm (19.7 in) each other. Be careful not to get an electri-
cal shock while checking, because the electrical dis-
charge voltage becomes 20 kV or more.
It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), a spark might be generated even if the coil is a malfunc-
tioning.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a non-malfunctioning spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Check ignition coil, power transistor and their circuit. Refer to EC-341, "
Diagnosis Procedure".
8.CHECK SPARK PLUGSpark should be generated.
JMBIA0066GB
Spark should be generated.
Page 1711 of 5121
![NISSAN TEANA 2008 Owners Manual EC-250
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000003856718
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DT NISSAN TEANA 2008 Owners Manual EC-250
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000003856718
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DT](/img/5/57391/w960_57391-1710.png)
EC-250
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000003856718
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-135, "
DTC Logic".
If DTC P1217 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-242, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, always replace the coolant. Refer to CO-8, "
Draining". Also, replace
the engine oil. Refer to LU-8, "
Draining".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-12, "
Engine Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-250, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-251, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000003856719
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217Engine over tempera-
ture (Overheat) Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate proper-
ly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range. Harness or connectors
(The cooling fan circuit is open or short-
ed.)
IPDM E/R (Cooling fan relays)
Cooling fan motor
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
Page 1805 of 5121
![NISSAN TEANA 2008 Owners Manual EC-344
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
IGNITION SIGNAL
YES >> GO TO 10.
NO >> Replace malfunctioning ignition coil with power transistor.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "
Inter NISSAN TEANA 2008 Owners Manual EC-344
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
IGNITION SIGNAL
YES >> GO TO 10.
NO >> Replace malfunctioning ignition coil with power transistor.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "
Inter](/img/5/57391/w960_57391-1804.png)
EC-344
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
IGNITION SIGNAL
YES >> GO TO 10.
NO >> Replace malfunctioning ignition coil with power transistor.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "
Intermittent Incident".
>> INSPECTION END
Component Inspection (Ignition Coil with Power Transistor)INFOID:0000000003856851
1.CHECK IGNITION COIL WITH POWER TRANSISTOR-I
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as per the following.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor.
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
4. Start engine.
5. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Never place to the spark plug and the ignition coil within
50 cm (19.7 in) each other. Be careful not to get an electri-
cal shock while checking, because the electrical dis-
charge voltage becomes 20 kV or more.
It might damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), a spark might be generated even if the coil is a malfunc-
tioning.
Is the inspection result normal?
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 and 2 Except 0 or ∞
1 and 3
Except 0
2 and 3
Spark should be generated.
JMBIA0066GB
Page 1827 of 5121
![NISSAN TEANA 2008 Owners Manual EC-366
< ECU DIAGNOSIS >[VQ25DE, VQ35DE]
ECM
50
(L/Y)56
(G/B)Intake air temperature sensor Input [Engine is running]0 - 4.8 V
Output voltage varies with intake
air temperature.
51
(R/Y)44
(G/B)Sensor NISSAN TEANA 2008 Owners Manual EC-366
< ECU DIAGNOSIS >[VQ25DE, VQ35DE]
ECM
50
(L/Y)56
(G/B)Intake air temperature sensor Input [Engine is running]0 - 4.8 V
Output voltage varies with intake
air temperature.
51
(R/Y)44
(G/B)Sensor](/img/5/57391/w960_57391-1826.png)
EC-366
< ECU DIAGNOSIS >[VQ25DE, VQ35DE]
ECM
50
(L/Y)56
(G/B)Intake air temperature sensor Input [Engine is running]0 - 4.8 V
Output voltage varies with intake
air temperature.
51
(R/Y)44
(G/B)Sensor power supply
(Battery current sensor)— [Ignition switch: ON] 5 V
52
(B/R)—Sensor ground
(Engine coolant temperature
sensor/Engine oil tempera-
ture sensor)—— —
53
(V)57
(LG)A/F sensor 1 (Bank 2) Input [Ignition switch: ON] 2.2 V
54
(G)52
(B/R)Engine oil temperature sensor Input [Engine is running]0 - 4.8 V
Output voltage varies with engine
oil temperature.
55
(SB)48
(Y)Sensor power supply
(Power steering pressure
sensor)— [Ignition switch: ON] 5 V
56
(G/B)—Sensor ground
(Mass air flow sensor/Intake
air temperature sensor)—— —
57
(LG)11 2
(B)A/F sensor 1 (Bank 2) Input[Engine is running]
Warm-up condition
Engine speed: 2,000 rpm1.8 V
Output voltage varies with air fuel
ratio.
58
(O)56
(G/B)Mass air flow sensor Input[Engine is running]
Warm-up condition
Idle speed0.9 - 1.2 V
[Engine is running]
Warm-up condition
Engine speed: 2,500 rpm1.6 - 1.9 V
59
(G/W)64
(B/R)Sensor power supply
[Camshaft position sensor
(PHASE) (Bank 1)]— [Ignition switch: ON] 5 V
60
(Y/B)—Sensor ground
[Crankshaft position sensor
(POS)]—— —
61
(B)67
(GR)Knock sensor (Bank 1) Input[Engine is running]
Idle speed2.5 V*
1
62
(W)67
(GR)Knock sensor (Bank 2) Input[Engine is running]
Idle speed2.5 V*1
63
(R/W)68
(Y/G)Sensor power supply
[Camshaft position sensor
(PHASE) (Bank 2)]— [Ignition switch: ON] 5 V
64
(B/R)—Sensor ground
[Camshaft position sensor
(PHASE) (Bank 1)]—— — Terminal No. Description
ConditionVa l u e
(Approx.)
+ -– Signal nameInput/
Output
Page 1861 of 5121
![NISSAN TEANA 2008 Owners Manual EC-400
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000003856875
SYSTEM — BASIC ENGINE CONTROL SYSTEM NISSAN TEANA 2008 Owners Manual EC-400
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000003856875
SYSTEM — BASIC ENGINE CONTROL SYSTEM](/img/5/57391/w960_57391-1860.png)
EC-400
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000003856875
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-337
Fuel pressure regulator system 334444444 4EC-411
Fuel injector circuit 11232 22 2EC-334
Evaporative emission system 334444444 4EC-76
Air Positive crankcase ventilation sys-
tem
334444444 41EC-347
Incorrect idle speed adjustment 1 1 1 1 1EC-11
Electric throttle control actuator 112332222 2 2EC-296,
EC-302
IgnitionIncorrect ignition timing adjustment33111 11 1EC-11
Ignition circuit 11222 22 2EC-341
Power supply and ground circuit 22333 33 23EC-132
Mass air flow sensor circuit
1
122
222 2EC-149
Engine coolant temperature sensor circuit
333EC-157
Air fuel ratio (A/F) sensor 1 circuitEC-163
,
EC-167
,
EC-170
,
EC-173
,
EC-318
Throttle position sensor circuit
22EC-160
,
EC-206
,
EC-254
,
EC-256
,
EC-311
Accelerator pedal position sensor circuit 3 2 1EC-243
,
EC-304
,
EC-307
,
EC-314
Knock sensor circuit 2 3EC-215
Page 1862 of 5121
![NISSAN TEANA 2008 Owners Manual ENGINE CONTROL SYSTEM SYMPTOMS
EC-401
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
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(continued on the next figure)
SYSTEM NISSAN TEANA 2008 Owners Manual ENGINE CONTROL SYSTEM SYMPTOMS
EC-401
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
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1 - 6: The numbers refer to the order of inspection.
(continued on the next figure)
SYSTEM](/img/5/57391/w960_57391-1861.png)
ENGINE CONTROL SYSTEM SYMPTOMS
EC-401
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
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1 - 6: The numbers refer to the order of inspection.
(continued on the next figure)
SYSTEM — ENGINE MECHANICAL & OTHER
Crankshaft position sensor (POS) circuit 2 2EC-218
Camshaft position sensor (PHASE) circuit 3 2EC-222
Vehicle speed signal circuit 2 3 3 3EC-234
Power steering pressure sensor circuit 2 3 3EC-236
ECM 22333333333EC-238,
EC-240
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-146
PNP signal circuit 3 3 3 3 3EC-245
VIAS control solenoid valve 1 circuit 1EC-285
VIAS control solenoid valve 2 circuit 1EC-288
Refrigerant pressure sensor circuit 2 3 3 4EC-348
Electrical load signal circuit 3EC-329
Air conditioner circuit 223333333 3 2HAC-159
ABS actuator and electric unit (control unit) 4BRC-80
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Page 1876 of 5121

EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
SYMPTOM DIAGNOSIS ...............................3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
3
NVH Troubleshooting - Engine Noise .......................3
Use the Chart Below to Help You Find the Cause
of the Symptom .........................................................
4
PRECAUTION ...............................................5
PRECAUTIONS ...................................................5
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
5
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
5
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
6
Precaution for Disconnecting Fuel Piping .................6
Precaution for Removal and Disassembly ................6
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
6
Precaution for Assembly and Installation ..................6
Precaution for Angle Tightening ................................6
Precaution for Liquid Gasket .....................................7
PREPARATION ............................................8
PREPARATION ...................................................8
Special Service Tool .................................................8
Commercial Service Tool ..........................................9
ON-VEHICLE MAINTENANCE ....................12
DRIVE BELT .......................................................12
Exploded View ........................................................12
Checking .................................................................12
Tension Adjustment ................................................12
Removal and Installation .........................................12
AIR CLEANER FILTER ......................................14
Removal and Installation .........................................14
SPARK PLUG ...................................................15
Exploded View .........................................................15
Removal and Installation .........................................15
Inspection ................................................................16
CAMSHAFT VALVE CLEARANCE ..................17
Inspection and Adjustment ......................................17
COMPRESSION PRESSURE ...........................22
Inspection ................................................................22
ON-VEHICLE REPAIR .................................24
ENGINE COVER ...............................................24
Exploded View .........................................................24
Removal and Installation .........................................24
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY .............................................................
25
Exploded View .........................................................25
Removal and Installation .........................................25
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
Inspection ................................................................27
INTAKE MANIFOLD COLLECTOR ..................28
Exploded View .........................................................28
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................32
Exploded View .........................................................32
Removal and Installation .........................................32
Inspection ................................................................33
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
34
Exploded View .........................................................34
Removal and Installation .........................................34
Inspection ................................................................37
Page 1881 of 5121

EM-6
< PRECAUTION >
PRECAUTIONS
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Drain Engine Coolant and Engine OilINFOID:0000000003802227
Drain engine coolant and engine oil when the engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000003802228
Before starting work, check no fire or spark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000003802229
When instructed to use SST, use the specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
Cover openings of engine system with a tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and reassembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000003802230
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000003802231
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
check that dowel pins are installed in the original position.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
Release air within route when refilling after draining engine coolant.
After repairing, start the engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust gases for leakage.
Precaution for Angle TighteningINFOID:0000000003802232
Use the angle wrench [SST: KV10112100 (BT8653-A)] for the final tightening of the following engine parts:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No the angle wrench is required as bolt flange is provided with notches for angle
tightening)
Never use a torque value for final tightening.
The torque value for these parts are for a preliminary step.