Condition NISSAN TEANA 2008 Service Manual

REAR DISC BRAKE
BR-15
< ON-VEHICLE MAINTENANCE >
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REAR DISC BRAKE
BRAKE PAD
BRAKE PAD : Inspection and AdjustmentINFOID:0000000003811181
INSPECTION
Check brake pad wear thickness from an inspection hole on cylinder
body. Check using a scale if necessary.
ADJUSTMENT
CAUTION:
 Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing pads, or if a soft pedal occurs at very low mileage.
 Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
 Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.
DISC ROTOR
DISC ROTOR : Inspection and AdjustmentINFOID:0000000003811182
INSPECTION
Appearance
Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace if there are any abnormal
conditions.
Runout
1. Fix the disc rotor to the wheel hub and bearing assembly with
wheel nuts (2 points at least).
2. Check the wheel bearing axial end play before the inspection.
Refer to RAX-3, "
Inspection".
3. Inspect the runout with a dial indicator to measured at 10 mm
(0.39 in) inside the disc edge.
4. Find the installation position with a minimum runout by shifting the disc rotor-to-wheel hub and bearing
assembly installation position by one hole at a time if the runout exceeds the limit value.
5. Replace or refinish the disc rotor if the runout is outside the limit even after performing the above opera-
tion.
Thickness
Limit
Wear thickness : Refer to BR-45, "
Rear
Disc Brake".
BRA0010D
Limit
Runout : Refer to BR-45, "
Rear
Disc Brake".SBR019B

BR-16
< ON-VEHICLE MAINTENANCE >
REAR DISC BRAKE
Check the thickness of the disc rotor using a micrometer. Replace
the disc rotor if the thickness is below the wear limit.
ADJUSTMENT
CAUTION:
 Burnish contact surfaces between pads according to the following procedure after refinishing or
replacing pads, or if a soft pedal occurs at very low mileage.
 Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc
rotor are securely fitted.
 Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted.Limit
Wear thickness : Refer to BR-45, "
Rear
Disc Brake".
SBR020B

BR-44
< ON-VEHICLE REPAIR >
REAR DISC BRAKE
4. Apply brake fluid to piston (1). Push piston into cylinder body by
hand and push piston boot (2) piston side lip into the piston
groove.
CAUTION:
Press the piston evenly and vary the pressing point to pre-
vent cylinder inner wall from being rubbed.
5. Apply rubber grease to bushing, install bushing to sliding pin
bolt.
6. Apply rubber grease to the sliding pin bolts and the sliding pin
boots, install sliding pin boot to torque member.
7. Install the cylinder body to the torque member and tighten the
sliding pin bolts to the specified torque.
BRAKE CALIPER ASSEMBLY : InspectionINFOID:0000000003811217
INSPECTION AFTER DISASSEMBLY
Cylinder Body
Check the inner wall of the cylinder for rust, wear, cracks or damage. Replace the cylinder if any abnormal
condition is detected.
CAUTION:
Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.
Torque Member
Check the torque member for rust, wear, cracks or damage. Replace the member if any abnormal condition is
detected.
Piston
Check the piston for rust, wear, cracks or damage. Replace the piston if any abnormal condition is detected.
CAUTION:
A piston sliding surface is plated. Never polish with sandpaper.
Sliding Pin Bolt, Sliding Pin Boot and Bushing
Check the sliding pin bolts and sliding pin boots for rust, wear, cracks or damage. Replace the parts if any
abnormal condition is detected.
INSPECTION AFTER INSTALLATION
1. Check a drag of rear disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads.
3. Press the piston.
CAUTION:
 Never damage the piston boot.
 When replacing a pad with new one, check a brake fluid level in the reservoir tank because brake
fluid returns to master cylinder reservoir tank when pressing piston in.
NOTE:
Use a disc brake piston tool to easily press piston.
4. Install brake pads.
5. Depress the brake pedal several times.
6. Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body. Refer to BR-
42, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly".
7. Burnish contact surfaces after refinishing or replacing disc rotors, or if a soft pedal occurs at very low mile-
age. Refer to BR-15, "
DISC ROTOR : Inspection and Adjustment".
JPFIA0041ZZ

BRC-2
Description ..............................................................36
DTC Logic ...............................................................36
Diagnosis Procedure ..............................................36
Component Inspection ............................................37
U1000, U1002 CAN COMM CIRCUIT ...............38
Description ..............................................................38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
POWER SUPPLY AND GROUND CIRCUIT .....39
Description ..............................................................39
Diagnosis Procedure ..............................................39
ABS WARNING LAMP ......................................40
Description ..............................................................40
Component Function Check ...................................40
Diagnosis Procedure ..............................................40
BRAKE WARNING LAMP .................................41
Description ..............................................................41
Component Function Check ...................................41
Diagnosis Procedure ..............................................41
ECU DIAGNOSIS ........................................42
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
42
Reference Value .....................................................42
Wiring Diagram - BRAKE CONTROL SYSTEM - ...44
Fail-Safe .................................................................47
DTC No. Index ........................................................48
SYMPTOM DIAGNOSIS .............................49
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY .....................................................
49
Diagnosis Procedure ..............................................49
UNEXPECTED PEDAL REACTION ..................50
Diagnosis Procedure ..............................................50
THE BRAKING DISTANCE IS LONG ...............51
Diagnosis Procedure ..............................................51
ABS FUNCTION DOES NOT OPERATE ..........52
Diagnosis Procedure ..............................................52
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ..............................................
53
Diagnosis Procedure ..............................................53
NORMAL OPERATING CONDITION ................54
Description ..............................................................54
PRECAUTION .............................................55
PRECAUTIONS .................................................55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for Brake System ..................................55
Precaution for Brake Control ...................................56
Precautions for Harness Repair ..............................56
ON-VEHICLE REPAIR ...............................57
WHEEL SENSOR ..............................................57
FRONT WHEEL SENSOR ........................................57
FRONT WHEEL SENSOR : Exploded View ...........57
FRONT WHEEL SENSOR : Removal and Instal-
lation .......................................................................
57
REAR WHEEL SENSOR ...........................................58
REAR WHEEL SENSOR : Exploded View .............58
REAR WHEEL SENSOR : Removal and Installa-
tion ..........................................................................
58
SENSOR ROTOR ..............................................59
FRONT SENSOR ROTOR ........................................59
FRONT SENSOR ROTOR : Exploded View ...........59
FRONT SENSOR ROTOR : Removal and Instal-
lation .......................................................................
59
REAR SENSOR ROTOR ...........................................59
REAR SENSOR ROTOR : Exploded View .............59
REAR SENSOR ROTOR : Removal and Installa-
tion ..........................................................................
59
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
60
Exploded View ........................................................60
Removal and Installation .........................................60
VDC/TCS/ABS
BASIC INSPECTION ..................................
62
DIAGNOSIS AND REPAIR WORK FLOW ........62
Work Flow ...............................................................62
Diagnostic Work Sheet ...........................................65
INSPECTION AND ADJUSTMENT ...................66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
66
FUNCTION DIAGNOSIS ............................68
VDC ....................................................................68

BRC-4
Diagnosis Procedure .............................................112
Special Repair Requirement ..................................112
C1145, C1146 YAW RATE/SIDE G SENSOR .113
Description .............................................................113
DTC Logic ..............................................................113
Diagnosis Procedure .............................................113
Component Inspection ...........................................114
Special Repair Requirement ..................................115
C1155 BRAKE FLUID LEVEL SWITCH ..........116
Description .............................................................116
DTC Logic ..............................................................116
Diagnosis Procedure .............................................116
Component Inspection ...........................................117
Special Repair Requirement ..................................117
C1164, C1165 CV SYSTEM ............................118
Description .............................................................118
DTC Logic ..............................................................118
Diagnosis Procedure .............................................118
Component Inspection ...........................................119
Special Repair Requirement ..................................119
C1166, C1167 SV SYSTEM .............................120
Description .............................................................120
DTC Logic ..............................................................120
Diagnosis Procedure .............................................120
Component Inspection ...........................................121
Special Repair Requirement ..................................121
U1000, U1002 CAN COMM CIRCUIT .............122
Description .............................................................122
DTC Logic ..............................................................122
Diagnosis Procedure .............................................122
Special Repair Requirement ..................................122
POWER SUPPLY AND GROUND CIRCUIT ...123
Description .............................................................123
Diagnosis Procedure .............................................123
PARKING BRAKE SWITCH ............................124
Component Function Check ..................................124
Diagnosis Procedure .............................................124
Component Inspection ...........................................124
VDC OFF SWITCH ..........................................126
Description .............................................................126
Component Function Check ..................................126
Diagnosis Procedure .............................................126
Component Inspection ...........................................127
ABS WARNING LAMP ....................................128
Description .............................................................128
Component Function Check ..................................128
Diagnosis Procedure .............................................128
BRAKE WARNING LAMP ...............................129
Description .............................................................129
Component Function Check ..................................129
Diagnosis Procedure .............................................129
VDC OFF INDICATOR LAMP ..........................130
Description ............................................................130
Component Function Check .................................130
Diagnosis Procedure .............................................130
SLIP INDICATOR LAMP ..................................131
Description ............................................................131
Component Function Check .................................131
Diagnosis Procedure .............................................131
ECU DIAGNOSIS ......................................132
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .............................................
132
Reference Value ...................................................132
Wiring Diagram - BRAKE CONTROL SYSTEM - .136
Fail-Safe ................................................................139
DTC No. Index ......................................................140
SYMPTOM DIAGNOSIS ...........................142
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ....................................................
142
Diagnosis Procedure .............................................142
UNEXPECTED PEDAL REACTION .................143
Diagnosis Procedure .............................................143
THE BRAKING DISTANCE IS LONG ..............144
Diagnosis Procedure .............................................144
ABS FUNCTION DOES NOT OPERATE .........145
Diagnosis Procedure .............................................145
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS .............................................
146
Diagnosis Procedure .............................................146
VEHICLE JERKS DURING VDC/TCS/ABS
CONTROL ........................................................
147
Diagnosis Procedure .............................................147
NORMAL OPERATING CONDITION ...............148
Description ............................................................148
PRECAUTION ...........................................149
PRECAUTIONS ................................................149
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
149
Precaution for Procedure without Cowl Top Cover .149
Precaution for Brake System ................................149
Precaution for Brake Control .................................150
Precautions for Harness Repair ............................150
ON-VEHICLE REPAIR ..............................151
WHEEL SENSOR .............................................151
FRONT WHEEL SENSOR ......................................151
FRONT WHEEL SENSOR : Exploded View .........151

DIAGNOSIS AND REPAIR WORK FLOW
BRC-7
< BASIC INSPECTION >[ABS]
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1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the diagnosis work sheet. Refer to BRC-8, "
Diagnostic Work Sheet".
>> GO TO 2.
2.PERFORM THE SELF-DIAGNOSIS
Check the DTC display with the self-diagnosis function.
Is there any DTC displayed?
YES >> GO TO 3.
NO >> GO TO 4.
3.PERFORM THE SYSTEM DIAGNOSIS
Perform the diagnosis applicable to the displayed DTC. Refer to BRC-48, "
DTC No. Index".
>> GO TO 7.
4.CHECK THE SYMPTOM THAT IS NOT CONSIDERED A SYSTEM MALFUNCTION
Check that the symptom is a normal operation that is not considered a system malfunction. Refer to BRC-54,
"Description".
Is the symptom a normal operation?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK THE WARNING LAMP FOR ILLUMINATION
Check that the warning lamp illuminate.
• ABS warning lamp: Refer to BRC-40, "
Description".
 Brake warning lamp: Refer to BRC-41, "
Description".
Is ON/OFF timing normal?
YES >> GO TO 6.
NO >> GO TO 2.
6.PERFORM THE DIAGNOSIS BY SYMPTOM
Perform the diagnosis applicable to the symptom.
>> GO TO 7.
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 8.
8.MEMORY CLEAR
Perform self-diagnosis memory clear.
>> GO TO 9.
9.FINAL CHECK
Perform the self-diagnosis again, and check that the malfunction is repaired completely.
Is no other DTC present and the repair completed?
YES >> INSPECTION END
NO >> GO TO 3.

BRC-14
< FUNCTION DIAGNOSIS >[ABS]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
NOTE:
1: A brief moment of On/Off condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is an
operation for checking.
ACTIVE TEST
CAUTION:
• Do not perform active test while driving vehicle.
 Make sure to completely bleed air from brake system.
 The active test cannot be started when ABS warning lamp and brake warning lamp are ON.
 ABS warning lamp and brake warning lamp are ON during active test.
NOTE:
 When active test is performed while depressing the pedal, the pedal depression amount will change. This is
normal. (Only solenoid valve and ABS motor.)
 “TEST IS STOPPED” is displayed 10 seconds after operation start.
 After “TEST IS STOPPED” is displayed, to perform test again.
Test Item
ABS SOLENOID VALVE
 Touch “Up”, “Keep” and “Down”. Then use screen monitor to check that solenoid valve operates as shown in
the table below.
FR RH IN SOL
(On/Off) (Note 1)×
Operation status of each solenoid valve FR RH OUT SOL
(On/Off) (Note 1)×
FR LH IN SOL
(On/Off) (Note 1)×
FR LH OUT SOL
(On/Off) (Note 1)×
RR RH IN SOL
(On/Off) (Note 1)×
RR RH OUT SOL
(On/Off) (Note 1)×
RR LH IN SOL
(On/Off) (Note 1)×
RR LH OUT SOL
(On/Off) (Note 1)×
MOTOR RELAY
(On/Off)×Motor and motor relay operation
ACTUATOR RLY
(On/Off) (Note 1)×Actuator relay operation
ABS WARN LAMP
(On/Off)×ABS warning lamp
EBD WARN LAMP
(On/Off)Brake warning lamp
EBD SIGNAL
(On/Off)EBD operation
ABS SIGNAL
(On/Off)ABS operation
EBD FAIL SIG
(On/Off)EBD fail-safe signal
ABS FAIL SIG
(On/Off)ABS fail-safe signal Monitor item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN SIGNALS

DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
BRC-15
< FUNCTION DIAGNOSIS >[ABS]
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*: On for 1 to 2 seconds after the touch, and then Off.
NOTE:
A brief moment of On/Off condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is an
operation for checking.
ABS MOTOR
 Touch “On” and “Off” on screen. Make sure motor relay and actuator relay operates as shown in table below.
NOTE:
A brief moment of On/Off condition occurs every 20 seconds after ignition switch turned ON. This is not malfunction because it is an
operation for checking.
ECU IDENTIFICATION
ABS actuator and electric unit (control unit) part number can be read.
Test item Display itemDisplay (Note)
Up Keep Down
FR RH SOLFR RH IN SOL Off On On
FR RH OUT SOL Off Off On*
FR LH SOLFR LH IN SOL Off On On
FR LH OUT SOL Off Off On*
RR RH SOLRR RH IN SOL Off On On
RR RH OUT SOL Off Off On*
RR LH SOLRR LH IN SOL Off On On
RR LH OUT SOL Off Off On*
Test item Display itemDisplay
On Off
ABS MOTORMOTOR RELAY On Off
ACTUATOR RLY (Note) On On

BRC-16
< COMPONENT DIAGNOSIS >[ABS]
C1101, C1102, C1103, C1104 WHEEL SENSOR
COMPONENT DIAGNOSIS
C1101, C1102, C1103, C1104 WHEEL SENSOR
DescriptionINFOID:0000000003766731
When the sensor rotor rotates, the magnetic field changes. Wheel sensor converts the magnetic field changes
to current signals (rectangular wave) and transmits them to the ABS actuator and electric unit (control unit).
DTC LogicINFOID:0000000003766732
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
1. Start the engine and drive the vehicle at 30 km/h (19 MPH) or more for approximately 1 minute.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
Is DTC
“C1101”, “C1102”, “C1103” or “C1104” detected?
YES >> Proceed to diagnosis. Refer to BRC-16, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000003766733
CAUTION:
Do not check between wheel sensor terminals.
1.CHECK TIRES
Check air pressure, wear and size. Refer to WT-5, "
Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK SENSOR AND SENSOR ROTOR
 Check sensor rotor for damage.
 Check wheel sensor for damage, disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair wheel sensor mount or replace sensor rotor. Then perform the self-diagnosis.
3.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Disconnect malfunctioning wheel sensor connector.
4. Check terminal to see if it is deformed, disconnected, looseness, etc.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
DTC Display item Malfunction detected condition Possible cause
C1101 RR RH SENSOR-1Circuit of rear RH wheel sensor is open. Or when the sen-
sor power voltage is outside the standard.
 Harness or connector
 Wheel sensor
 ABS actuator and electric unit
(control unit) C1102 RR LH SENSOR-1Circuit of rear LH wheel sensor is open. Or when the sen-
sor power voltage is outside the standard.
C1103 FR RH SENSOR-1Circuit of front RH wheel sensor is open. Or when the
sensor power voltage is outside the standard.
C1104 FR LH SENSOR-1Circuit of front LH wheel sensor is open. Or when the
sensor power voltage is outside the standard.

BRC-18
< COMPONENT DIAGNOSIS >[ABS]
C1101, C1102, C1103, C1104 WHEEL SENSOR
3. Check wheel sensor signal. Refer to BRC-18, "Component Inspection".
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit).
NO >> Repair or replace damaged parts.
Component InspectionINFOID:0000000003766734
1.CHECK DATA MONITOR
On “DATA MONITOR”, select “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”, and “RR RH SEN-
SOR”, and check the vehicle speed.
NOTE:
Confirm tire pressure is normal.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to diagnosis procedure. Refer to BRC-16, "
Diagnosis Procedure".
Wheel sensor Condition Vehicle speed (DATA MONITOR)
FR LH SENSORVehicle stopped 0 [km/h (MPH)]
Vehicle running
(Note)Nearly matches the speedometer display
(± 10% or less)
FR RH SENSORVehicle stopped 0 [km/h (MPH)]
Vehicle running
(Note)Nearly matches the speedometer display
(± 10% or less)
RR LH SENSORVehicle stopped 0 [km/h (MPH)]
Vehicle running
(Note)Nearly matches the speedometer display
(± 10% or less)
RR RH SENSORVehicle stopped 0 [km/h (MPH)]
Vehicle running
(Note)Nearly matches the speedometer display
(± 10% or less)