engine NISSAN TEANA 2008 Service Manual

ENGINE CONTROL SYSTEM SYMPTOMS
EC-403
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
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1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-65
CamshaftEM-84
Intake valve timing controlEM-65
Intake valve
3EM-97
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-34
, EX-
4Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5LU-7
, LU-
10, LU-11,
LU-13
Oil level (Low)/Filthy oilLU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-12,
CO-12
Thermostat 5CO-23
Water pumpCO-18
Water galleryCO-2
Cooling fan
5CO-16
Coolant level (Low)/Contaminat-
ed coolantCO-8
NVIS (NISSAN Vehicle Immobilizer System —
NATS)11SEC-14
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-404
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
NORMAL OPERATING CONDITION
NORMAL OPERATING CONDITION
DescriptionINFOID:0000000003856876
FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)
If the engine speed is above 1,400 rpm under no load (for example, the selector lever position is P or N and
engine speed is over 1,400 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off var-
ies based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,000 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under Multiport Fuel Injection (MFI) System, EC-27,
"System Description".

PRECAUTIONS
EC-405
< PRECAUTION >[VQ25DE, VQ35DE]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000003960684
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIRBAG” and
“SEAT BELT” of this Service Manual.
WARNING:
 To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
 Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
Precautions For Xenon Headlamp ServiceINFOID:0000000003856878
WARNING:
Comply with the following warnings to prevent any serious accident.
 Disconnect the battery cable (negative terminal) or the power supply fuse before installing, remov-
ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
 Never work with wet hands.
 Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.
(Turning it ON outside the lamp case may cause fire or visual impairments.)
 Never touch the bulb glass immediately after turning it OFF. It is extremely hot.
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
 Install the xenon bulb securely. (Insufficient bulb socket installation may melt the bulb, the connec-
tor, the housing, etc. by high-voltage leakage or corona discharge.)
 Never perform HID circuit inspection with a tester.
 Never touch the xenon bulb glass with hands. Never put oil and grease on it.
 Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
 Never wipe out dirt and contamination with organic solvent (thinner, gasoline, etc.).
Precaution for Procedure without Cowl Top CoverINFOID:0000000003856879
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
On Board Diagnostic (OBD) System of Engine and CVTINFOID:0000000003856880
The ECM has an on board diagnostic system. It will illuminate the malfunction indicator MI to warn the driver of
a malfunction causing emission deterioration.
PIIB3706J

EC-406
< PRECAUTION >[VQ25DE, VQ35DE]
PRECAUTIONS
CAUTION:
 Always turn the ignition switch OFF and disconnect the negative battery cable before any repair or
inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause
the MI to illuminate.
 Always connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to illuminate due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
 Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-96, "
Description".
 Always to route and secure the harnesses properly after work. The interference of the harness with a
bracket, etc. may cause the MI to illuminate due to the short circuit.
 Always connect rubber tubes properly after work. A misconnected or disconnected rubber tube may
cause the MI to illuminate due to the malfunction of the EVAP system or fuel injection system, etc.
 Always erase the unnecessary malfunction information (repairs completed) from the ECM and TCM
(Transmission control module) before returning the vehicle to the customer.
General PrecautionsINFOID:0000000003856881
Always use a 12 volt battery as power source.
Never attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
Before removing parts, turn ignition switch OFF and then dis-
connect battery ground cable.
Never disassemble ECM.
If a battery cable is disconnected, the memory will return to the ECM value.
The ECM will now start to self-control at its initial value. Thus, engine operation can vary slightly in
this case. However, this is not an indication of a malfunction. Never replace parts because of a slight
variation.
If the battery is disconnected, the following emission-related diagnostic information will be lost
within 24 hours.
-Diagnostic trouble codes
-1st trip diagnostic trouble codes
-Freeze frame data
-1st trip freeze frame data
-System readiness test (SRT) codes
-Test values
When connecting ECM harness connector, fasten (B) it
securely with a lever (1) as far as it will go as shown in the fig-
ure.
SEF289H
2: ECM
A : Loosen
PBIB2947E

PRECAUTIONS
EC-407
< PRECAUTION >[VQ25DE, VQ35DE]
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When connecting or disconnecting pin connectors into or
from ECM, never damage pin terminals (bends or break).
Check that there are not any bends or breaks on ECM pin ter-
minal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to ICs.
Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal-
functions due to receiving external noise, degraded operation
of ICs, etc.
Keep engine control system parts and harness dry.
Before replacing ECM, perform ECM Terminals and Reference
Value inspection and check ECM functions properly. Refer to
EC-357, "
Reference Value".
Handle mass air flow sensor carefully to avoid damage.
Never clean mass air flow sensor with any type of detergent.
Never disassemble electric throttle control actuator.
Even a slight leak in the air intake system can cause serious
incidents.
Never shock or jar the camshaft position sensor (PHASE),
crankshaft position sensor (POS).
After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Component Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Component Func-
tion Check should be a good result if the repair is completed.
PBIB0090E
MEF040D
SAT652J

EC-408
< PRECAUTION >[VQ25DE, VQ35DE]
PRECAUTIONS
When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
Never use ECM ground terminals when measuring input/out-
put voltage. Doing so may result in damage to the ECM's tran-
sistor. Use a ground other than ECM terminals, such as the
ground.
B1 indicates bank 1, B2 indicates bank 2 as shown in the fig-
ure.
Never operate fuel pump when there is no fuel in lines.
Tighten fuel hose clamps to the specified torque.
Never depress accelerator pedal when starting.
Immediately after starting, never rev up engine unnecessarily.
Never rev up engine just prior to shutdown.
SEF348N
SEC893C
SEF709Y

EC-410
< PREPARATION >[VQ25DE, VQ35DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000003943273
Commercial Service ToolsINFOID:0000000003943274
Tool name Description
Fuel tube adapter Measuring fuel pressure
PBIB3043E
Tool name Description
Quick connector re-
leaseRemoves fuel tube quick connectors in engine
room
Socket wrench Removes and installing engine coolant tempera-
ture sensor
Oxygen sensor thread
cleanerReconditions the exhaust system threads before
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907)Lubricates oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
PBIC0198E
S-NT705
AEM488
S-NT779

FUEL PRESSURE
EC-411
< ON-VEHICLE MAINTENANCE >[VQ25DE, VQ35DE]
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ON-VEHICLE MAINTENANCE
FUEL PRESSURE
InspectionINFOID:0000000003856884
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because J32 models do not have fuel return system.
Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the quick
connector o-ring maintains seal ability.
1. Release fuel pressure to zero.
2. Remove fuel hose using Quick Connector Release.
 Do not twist or kink fuel hose because it is plastic hose.
 Keep fuel hose connections clean.
3. Install Fuel pressure adapter (B) and Fuel pressure gauge (A)
as shown in figure.
 Do not distort or bend fuel rail tube when installing fuel pres-
sure gauge adapter.
 When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
4. Turn ignition switch ON (reactivate fuel pump) and check for fuel
leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge kit.
 During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
7. If result is unsatisfactory, go to next step.
8. Check the following.
 Fuel hoses and fuel tubes for clogging
 Fuel filter for clogging
 Fuel pump
 Fuel pressure regulator for clogging
9. If OK, replace fuel pressure regulator.
If NG, repair or replace malfunctioning part.
At idling
: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2, 51 psi)
JMBIA1392ZZ

EC-414
< SERVICE DATA AND SPECIFICATIONS (SDS) [VQ25DE, VQ35DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Idle SpeedINFOID:0000000003856889
Ignition TimingINFOID:0000000003856890
Calculated Load ValueINFOID:0000000003856891
Mass Air Flow SensorINFOID:0000000003856892
*: Engine is warmed up to normal operating temperature and running under no load.Condition Specification
No load (in P or N position) 600 ± 50 rpm
Condition Specification
No load (in P or N position) 12 ± 5° BTDC
Condition Specification (Using CONSULT-III or GST)
At idle10 – 35 %
At 2,500 rpm10 – 35 %
Supply voltageBattery voltage (11 – 14 V)
Output voltage at idle (in N position) 0.9 – 1.2 V*
Mass air flow (Using CONSULT-III or GST)2.0 – 6.0 g·m/sec at idle*
7.0 – 20.0 g·m/sec at 2,500 rpm*

EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
SYMPTOM DIAGNOSIS ...............................3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
3
NVH Troubleshooting - Engine Noise .......................3
Use the Chart Below to Help You Find the Cause
of the Symptom .........................................................
4
PRECAUTION ...............................................5
PRECAUTIONS ...................................................5
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
5
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
5
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
6
Precaution for Disconnecting Fuel Piping .................6
Precaution for Removal and Disassembly ................6
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
6
Precaution for Assembly and Installation ..................6
Precaution for Angle Tightening ................................6
Precaution for Liquid Gasket .....................................7
PREPARATION ............................................8
PREPARATION ...................................................8
Special Service Tool .................................................8
Commercial Service Tool ..........................................9
ON-VEHICLE MAINTENANCE ....................12
DRIVE BELT .......................................................12
Exploded View ........................................................12
Checking .................................................................12
Tension Adjustment ................................................12
Removal and Installation .........................................12
AIR CLEANER FILTER ......................................14
Removal and Installation .........................................14
SPARK PLUG ...................................................15
Exploded View .........................................................15
Removal and Installation .........................................15
Inspection ................................................................16
CAMSHAFT VALVE CLEARANCE ..................17
Inspection and Adjustment ......................................17
COMPRESSION PRESSURE ...........................22
Inspection ................................................................22
ON-VEHICLE REPAIR .................................24
ENGINE COVER ...............................................24
Exploded View .........................................................24
Removal and Installation .........................................24
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY .............................................................
25
Exploded View .........................................................25
Removal and Installation .........................................25
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
Inspection ................................................................27
INTAKE MANIFOLD COLLECTOR ..................28
Exploded View .........................................................28
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................32
Exploded View .........................................................32
Removal and Installation .........................................32
Inspection ................................................................33
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
34
Exploded View .........................................................34
Removal and Installation .........................................34
Inspection ................................................................37