engine overheat NISSAN TEANA 2008 Service Manual

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ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
FUNCTION DIAGNOSIS .. .............................2
DESCRIPTION ............................................... .....2
Engine Cooling System ..................................... ......2
Engine Cooling System Schematic .........................2
SYMPTOM DIAGNOSIS ...............................3
OVERHEATING CAUSE ANALYSIS ............. .....3
Troubleshooting Chart ........................................ ......3
PRECAUTION ...............................................5
PRECAUTIONS .............................................. .....5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
Liquid Gasket ...........................................................5
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tools .......................................7
ON-VEHICLE MAINTENANCE .....................8
ENGINE COOLANT ....................................... .....8
Inspection ............................................................ ......8
Draining .....................................................................8
Refilling .....................................................................9
Flushing ...................................................................10
RADIATOR .........................................................12
RADIATOR CAP .................................................... ....12
RADIATOR CAP : Inspection ..................................12
RADIATOR ............................................................ ....12
RADIATOR : Inspection ..........................................12
ON-VEHICLE REPAIR .................................13
RADIATOR ....... ................................ .................13
Exploded View ..................................................... ....13
Removal and Installation .........................................13
Inspection ................................................................15
COOLING FAN ..................................................16
Exploded View .........................................................16
Removal and Installation .........................................16
Disassembly and Assembly .....................................17
Inspection ................................................................17
WATER PUMP ..................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
Inspection ................................................................21
WATER INLET AND THERMOSTAT ASSEM-
BLY ....................................................................
23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection ................................................................24
WATER OUTLET AND WATER PIPING ..........25
Exploded View .........................................................25
Removal and Installation .........................................25
Inspection ................................................................26
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
27
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
27
Periodical Maintenance Specification .................. ....27
Radiator ...................................................................27
Thermostat ..............................................................27

OVERHEATING CAUSE ANALYSIS
CO-3
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000003793161
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leakageCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leakage into
cooling systemCylinder head deterioration
Cylinder head gasket deteri-
oration

CO-4
< SYMPTOM DIAGNOSIS >
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or paper
clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

CO-10
< ON-VEHICLE MAINTENANCE >
ENGINE COOLANT
6. Install air duct assembly and air cleaner cases (upper and lower) assembly. Refer to EM-26, "Exploded
View".
7. Install radiator cap.
8. Warm up engine until opening thermostat. Standard for warming-up time is approximately 10 minutes at
3,000 rpm.
 Check thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
9. Stop the engine and cool down to less than approximately 50°C (122°F).
 Cool down using fan to reduce the time.
 If necessary, refill radiator up to filler neck with engine coolant.
CAUTION:
Never adhere the engine coolant to electronic equipments. (alternator etc.)
10. Refill reservoir tank to “MAX” level line with engine coolant.
11. Repeat steps 7 through 10 two or more times with radiator cap installed until engine coolant level no
longer drops.
12. Check cooling system for leakage with engine running.
13. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to
3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating step 5, and steps from 7 to 14 until engine
coolant level no longer drops.
FlushingINFOID:0000000003793169
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-110, "
Dis-
assembly and Assembly".
2. Remove air duct assembly and air cleaner cases (upper and lower) assembly. Refer to EM-26, "
Exploded
View".
3. Disconnect heater hose (1) at the position ( ) in the figure.
4. Fill radiator and reservoir tank with water and reinstall radiator cap.
CAUTION:
Never adhere the water to electronic equipments. (alternator etc.)
When water overflows disconnected heater hose, connect heater hose, and continue filling the
water.
5. Run the engine and warm it up to normal operating temperature.
6. Rev the engine two or three times under no-load.
7. Stop the engine and wait until it cools down.
8. Drain water from the system. Refer to CO-8, "
Draining". Tightening torque : Refer to CO-13, "
Exploded View".
: Vehicle front
JPBIA2226ZZ

ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-121
< FUNCTION DIAGNOSIS >[VQ25DE, VQ35DE]
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*1: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
*2: This item is not used on this vehicle.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-102, "Diagnosis Description".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
VIAS S/V-1 Ignition switch: ON
 Turn solenoid valve “ON” and
“OFF” using CONSULT-III and lis-
ten to operating sound.Solenoid valve makes the operating
sound. Harness and connectors
 Solenoid valve
VIAS S/V-2 Ignition switch: ON
 Turn solenoid valve “ON” and
“OFF” using CONSULT-III and lis-
ten to operating sound.Solenoid valve makes the operating
sound. Harness and connectors
 Solenoid valve
ENGINE
MOUNTING Ignition switch: ON
 Turn electronic controlled engine
mount “IDLE” and “TRVL” with
CONSULT-III.Electronic controlled engine mount
makes the operating sound. Harness and connectors
 Electronic controlled engine mount
PURG VOL
CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
 Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III.Engine speed changes according to
the opening percent. Harness and connectors
 Solenoid valve
VENT CON-
TROL/V*
2
 Ignition switch: ON (Engine
stopped)
 Turn solenoid valve “ON” and
“OFF” with the CONSULT-III and
listen to operating sound.Solenoid valve makes an operating
sound. Harness and connectors
 Solenoid valve
V/T ASSIGN AN-
GLE Engine: Return to the original
trouble condition
 Change intake valve timing using
CONSULT-III.If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
 Intake valve timing control sole-
noid valve
ALTERNATOR
DUTY Engine: Idle
 Change duty ratio using CON-
SULT-III.Battery voltage changes. Harness and connectors
IPDM E/R
 Alternator TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
Test mode Test item Corresponding DTC No. Reference page
A/F SEN1A/F SEN1(B1) P1278/P1279 P0133EC-173
A/F SEN1(B1) P1276 P0130EC-163
A/F SEN1(B2) P1288/P1289 P0153EC-173
A/F SEN1(B2) P1286 P0150EC-163
HO2S2HO2S2(B1) P1146 P0138EC-184
HO2S2(B1) P1147 P0137EC-178
HO2S2(B1) P0139 P0139EC-192
HO2S2(B2) P1166 P0158EC-184
HO2S2(B2) P1167 P0157EC-178
HO2S2(B2) P0159 P0159EC-192

EC-250
< COMPONENT DIAGNOSIS >[VQ25DE, VQ35DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000003856718
DTC DETECTION LOGIC
NOTE:
If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-135, "
DTC Logic".
If DTC P1217 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-242, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, always replace the coolant. Refer to CO-8, "
Draining". Also, replace
the engine oil. Refer to LU-8, "
Draining".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-12, "
Engine Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-250, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-251, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000003856719
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217Engine over tempera-
ture (Overheat) Cooling fan does not operate properly (Over-
heat).
 Cooling fan system does not operate proper-
ly (Overheat).
 Engine coolant was not added to the system
using the proper filling method.
 Engine coolant is not within the specified
range. Harness or connectors
(The cooling fan circuit is open or short-
ed.)
 IPDM E/R (Cooling fan relays)
 Cooling fan motor
Radiator hose
Radiator
Radiator cap
 Water pump
Thermostat

ECM
EC-389
< ECU DIAGNOSIS >[VQ25DE, VQ35DE]
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DTC IndexINFOID:0000000003856872
×:Applicable —: Not applicable
2  P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
 P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
 P0075 P0081 Intake valve timing control solenoid valve
 P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
 P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
 P0444 EVAP canister purge volume control solenoid valve
 P0550 Power steering pressure sensor
 P0603 ECM power supply
 P0710 P0715 P0720 P0740 P0744 P0745 P0746 P0776 P0778 P0840 P0845 P1740 CVT related sensors, solenoid valves
and switches
 P1217 Engine over temperature (OVERHEAT)
 P1720 Vehicle speed sensor
 P1777 P1778 CVT step motor
 P1800 P1801 VIAS control solenoid valve
 P1805 Brake switch
 P2100 P2103 Throttle control motor relay
 P2101 Electric throttle control function
 P2118 Throttle control motor
3  P0011 P0021 Intake valve timing control
 P0171 P0172 P0174 P0175 Fuel injection system function
 P0300 - P0306 Misfire
 P0420 P0430 Three way catalyst function
 P1212 TCS communication line
 P1564 ASCD steering switch
 P1572 ASCD brake switch
 P1574 ASCD vehicle speed sensor
 P1715 Primary speed sensor
 P2119 Electric throttle control actuator Priority Detected items (DTC)
Items
(CONSULT-III screen terms)DTC*
1
SRT code Trip MIReference
page CONSULT-III
GST*
2ECM*3
CAN COMM CIRCUIT U1000
1000*4—1×EC-135
CAN COMM CIRCUIT U1001
1001*4—2 —EC-135
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0000——
Flashing*6—
INT/V TIM CONT-B1 P0011 0011 — 2 —EC-136
INT/V TIM CONT-B2 P0021 0021 — 2 —EC-136
A/F SEN1 HTR (B1) P0031 0031 — 2×EC-140
A/F SEN1 HTR (B1) P0032 0032 — 2×EC-140
HO2S2 HTR (B1) P0037 0037 — 2×EC-143
HO2S2 HTR (B1) P0038 0038 — 2×EC-143
A/F SEN1 HTR (B2) P0051 0051 — 2×EC-140
A/F SEN1 HTR (B2) P0052 0052 — 2×EC-140
HO2S2 HTR (B2) P0057 0057 — 2×EC-143
HO2S2 HTR (B2) P0058 0058 — 2×EC-143
INT/V TIM V/CIR-B1 P0075 0075 — 2×EC-146
INT/V TIM V/CIR-B2 P0081 0081 — 2×EC-146
MAF SEN/CIRCUIT-B1 P0102 0102 — 1×EC-149
MAF SEN/CIRCUIT-B1 P0103 0103 — 1×EC-149

EC-400
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000003856875
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-337
Fuel pressure regulator system 334444444 4EC-411
Fuel injector circuit 11232 22 2EC-334
Evaporative emission system 334444444 4EC-76
Air Positive crankcase ventilation sys-
tem
334444444 41EC-347
Incorrect idle speed adjustment 1 1 1 1 1EC-11
Electric throttle control actuator 112332222 2 2EC-296,
EC-302
IgnitionIncorrect ignition timing adjustment33111 11 1EC-11
Ignition circuit 11222 22 2EC-341
Power supply and ground circuit 22333 33 23EC-132
Mass air flow sensor circuit
1
122
222 2EC-149
Engine coolant temperature sensor circuit
333EC-157
Air fuel ratio (A/F) sensor 1 circuitEC-163
,
EC-167
,
EC-170
,
EC-173
,
EC-318
Throttle position sensor circuit
22EC-160
,
EC-206
,
EC-254
,
EC-256
,
EC-311
Accelerator pedal position sensor circuit 3 2 1EC-243
,
EC-304
,
EC-307
,
EC-314
Knock sensor circuit 2 3EC-215

ENGINE CONTROL SYSTEM SYMPTOMS
EC-401
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
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1 - 6: The numbers refer to the order of inspection.
(continued on the next figure)
SYSTEM — ENGINE MECHANICAL & OTHER
Crankshaft position sensor (POS) circuit 2 2EC-218
Camshaft position sensor (PHASE) circuit 3 2EC-222
Vehicle speed signal circuit 2 3 3 3EC-234
Power steering pressure sensor circuit 2 3 3EC-236
ECM 22333333333EC-238,
EC-240
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-146
PNP signal circuit 3 3 3 3 3EC-245
VIAS control solenoid valve 1 circuit 1EC-285
VIAS control solenoid valve 2 circuit 1EC-288
Refrigerant pressure sensor circuit 2 3 3 4EC-348
Electrical load signal circuit 3EC-329
Air conditioner circuit 223333333 3 2HAC-159
ABS actuator and electric unit (control unit) 4BRC-80
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-402
< SYMPTOM DIAGNOSIS >[VQ25DE, VQ35DE]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-4
Va p o r l o c k—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gasoline,
Low octane)—
Air Air duct
55555 5EM-26
Air cleanerEM-26
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-26
Electric throttle control actuatorEM-29
Air leakage from intake manifold/
Collector/GasketEM-29,
EM-32
Cranking Battery
111111
11PG-109
Generator circuitCHG-20
Starter circuit 3STR-5,
STR-6
Signal plate 6EM-104
PNP signal 4TM-48,
TM-214
Engine Cylinder head
55555 55 5EM-97
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-110
Piston
Piston ring
Connecting rod
Bearing
Crankshaft