engine control NISSAN TERRANO 2002 Service Repair Manual

Diagnostic Procedure
INSPECTION START
CHECK FOR AIR IN FUEL FILTER.
1. Move priming pump up and down to
purge air from fuel filter.
2. Perform ªDIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCE-
DUREº.
CHECK POWER SUPPLY.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect TVC and shut-off (injection
timing control valve) harness connec-
tor.
3. Turn ignition switch to ªONº position.
4. Check voltage between TVC and shut-
off (injection timing control valve) con-
nector terminalq
9and engine ground
with CONSULT-II or tester.
Voltage: Battery voltage
OK
ENG
Check the following:
IHarness connector
M787,F66
I20A fuse
IECM relay
IHarness for open or
short-circuit between
TVC and shut-off (injec-
tion timing control valve)
harness connector and
fuse box.
If NG, replace 20A fuse or
ECM relay, harness or con-
nectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Check harness continuity between TVC
and shut-off (injection timing control
valve) connector terminalq
8and ECM
terminals
202. Refer to wiring dia-
gram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
TVC and shut-off (injec-
tion timing control valve)
and ECM
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between
ECM connector terminal
349and TVC
and shut-off (injection timing control
valve) connector terminalq
10. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness of short-circuit.
OK
ENG
Repair harness or connec-
tors
qA
YEC256A
NEF463
MEC947D
H
H
H
H
H
DTC P0216 INJ TIMING CONT/V, DTC P1246 F/INJ TIMG F/BTD27Ti
EC-383

Component Description
CRANKSHAFT POSITION SENSOR (TDC)
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with four protrusions)
installed to the clutch housing. The datum signal output is detected
at ATDC 30É and sent to the ECM. The sensor signal is used for
fuel injection control and fuel injection timing control.
On Board Diagnosis Logic
DTC Malfunction is detected when ....Check Items
(Possible cause)
P0335
0407IAn improper signal from the sensor is detected by
ECM during engine running and cranking.IHarness or connectors
(The sensor circuit is open)
ICrankshaft position sensor (TDC)
DTC Confirmation Procedure
IIf DTC P1240 is displayed same time, perform trouble diag-
nosis for DTC P1240 first.
IBefore performing the following procedure, confirm that
battery voltage is more than 9V.
WITH CONSULT-II
1) Turn ignition switch to ªONº position and select ªDATA MONI-
TORº mode with CONSULT-II.
2) Start engine and run it for at least 3 seconds at above 1,200
rpm.
WITHOUT CONSULT-II
1) Start engine and run it for at least 3 seconds at above 1,200
rpm.
2) Turn ignition switch to ªLOCKº position, wait at least 5 seconds
and then turn to ªONº position.
3) Perform ªDiagnostic Test Mode IIº (Self-diagnostic results).
NEF710
NEF711
DTC P0335 CRANK POS SEN (TDC)TD27Ti
EC-385

System Description
GLOW CONTROL
Engine coolant temperature sensorEEngine coolant temperature
ECMEGlow relayEGlow plugs
Ignition switchEStart signalEGlow lamp
IPre-glow
When the ignition switch is turned on the ON position, the glow
indicator lamp will turn ON and pre-glow starts.
The glow relay is turned ON continuously. The ON time of both
the glow indicator lamp and the glow relay is determined by the
engine coolant temperature. Pre-glow ends when the pre-glow
time elapses or when the engine is started.
IIntermediate glow
Intermediate glow starts when the pre-glow time has elapsed
and the engine has not been started. The glow relay is turned
ON intermittently. Intermediate glow ends when the intermedi-
ate glow time has elapsed, or when the engine is started.
IAfter-glow
After-glow starts as soon as the engine is running and the
engine coolant temperature is below 50ÉC (122ÉF). The glow
relay is turned on continuously. After-glow ends when the after-
glow time elapses, or when the engine coolant temperature
exceeds 50ÉC (122ÉF).
MEC972D
DTC P0380 GLOW RELAY, DTC P0381 GLOW LAMPTD27Ti
EC-389

Diagnostic Procedure
INSPECTION START
Check fuel level, fuel supply system,
starter motor, etc.
OK
ENG
Correct.
Check that all glow plug connecting plate
nuts are installed correctly.
OK
ENG
Install correctly.
CHECK OVERALL FUNCTION.
Check entire glow control system.
NG
EOK
CHECK COMPONENT
(Glow plug).
Refer to EC-396.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Disconnect glow relay.
2. Check voltage between glow relay con-
nector terminalq
5and engine ground
with tester.
Voltage: Battery voltage
OK
ENG
Check the following:
I80A fusible link in fusible
link box
IHarness continuity
between glow relay and
battery positive terminal.
If NG, replace fuse or fus-
ible link or repair harness
or connectors.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Turn ignition switch to ªONº position.
2. Check voltage between glow relay con-
nector terminalsq
2and engine ground
with tester.
Voltage: Battery voltage
OK
ENG
Check the following:
I20A fusible link in fusible
link box
IECM relay
IHarness continuity
between glow relay and
battery positive terminal.
If NG, replace fuse or fus-
ible link or repair harness
or connectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector.
3. Check harness continuity between
ECM connector terminal
214and
glow relay connector terminalq
1. Refer
to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
M787,F66(LHD mod-
els)
IHarness continuity
between glow relay and
ECM
If NG, repair harness or
connectors.
CHECK HARNESS CONTINUITY
BETWEEN GLOW RELAY AND GLOW
PLUG.
1. Disconnect glow plug connector.
2. Check harness continuity between glow
relay connector terminalq
3and glow
plug connector terminalq
1. Refer to
wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following.
IHarness connectors
M740,E142
IHarness continuity
between glow relay and
glow plug
If NG, repair harness or
connectors.
qA
NEF504
MEC950D
MEC951D
H
H
H
H
H
H
H
H
DTC P0380 GLOW RELAY, DTC P0381 GLOW LAMPTD27Ti
EC-393

System Operation Check
Set voltmeter between glow plug and engine body.
1. Pre-glow control
a. Turn ignition switch to ªONº position.
b. Read voltage and time.
Battery voltage will continuously appear for about 20*
seconds after ignition switch is turned ªONº.
* Engine coolant temperature is higher than 20ÉC
(68ÉF).
* Repeatedly turning the ignition switch to ªONº posi-
tion and then back to ªLOCKº position may change
the glow time.
2. Intermediate-glow control
a. Turn ignition switch to ªLOCKº position. Wait at least 5 seconds.
b. Turn ignition switch to ªONº.
c. Read voltage.
Battery voltage will intermittently appear for about 60
seconds after pre-glow control time has elapsed.
3. After-glow control
Start engine and read voltage and time.
Battery voltage will appear for max. 10 minutes.
When engine coolant temperature is lower than 50ÉC
(122ÉF).
NEF506
NEF726
NEF727
NEF728
DTC P0380 GLOW RELAY, DTC P0381 GLOW LAMPTD27Ti
EC-395

Component Description
Malfunction Indicator (MI) is located on the instrument panel. When the ignition switch is turned ON without
engine running, MI will light up. This is a bulb check. When the engine is started, MI should go off. If MI remains
on, the on board diagnostic system has detected an engine system malfunction.
On Board Diagnosis Logic
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0650
0907Malfunction indicator (MI) control cir-
cuitIAn excessively high voltage is sent
to ECM through the MI circuit
under the condition that calls for MI
light up.
IAn excessively low voltage is sent
to ECM through the MI circuit
under the condition that calls for MI
not to light up.IHarness or connectors
(MI circuit is open or shorted.)
IMI
DTC Confirmation Procedure
NOTE:
If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªDATA MONITORº mode with CONSULT-II.
3. Start engine and let it idle for 2 second.
WITHOUT CONSULT-II
1. Turn ignition switch ªONº.
2. Perform ªDiagnostic Test Mode IIº (Self-diagnostic results).
3. Start engine and let it idle for 2 second.
4. Perform ªDiagnostic Test Mode IIº (Self-diagnostic results).
SEF817Y
DTC P0650 MITD27Ti
EC-404

Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1107
0802IAn excessively high or low voltage from
the absolute pressure sensor (built-into
ECM) is sent to ECM.IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and wait at least 2 seconds.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Start engine and wait at least 2 seconds.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with
ECM.
SEC220B
SEF817Y
DTC P1107 ECM 10TD27Ti
EC-407

Component Description
CONTROL SLEEVE POSITION SENSOR (CSPS)
The control sleeve position sensor is installed on the electric gov-
ernor. It senses the position of control sleeve (rotor angle) while the
control sleeve is being driven by the electric governor, and feeds it
back to the ECM.
On Board Diagnosis Logic
DTC Malfunction is detected when ....Check Items
(Possible cause)
P1207
0105IAn excessively high or low voltage from the sensor is
detected by ECM.
...........................................................................................
IAn improper voltage signal from the sensor is detected
by ECM during engine running.IHarness or connectors
(The control sleeve position sensor circuit is open or
short-circuited.)
IControl sleeve position sensor
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch to ªONº position and select ªDATA MONI-
TORº mode with CONSULT-II.
2) Start engine and run it for at least 2 seconds at idle speed.
WITHOUT CONSULT-II
1) Start engine and run it for at least 2 seconds at idle speed.
2) Turn ignition switch to ªLOCKº position, wait at least 5 seconds
and then to ªONº position.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º.
SEF641S
DTC P1207 CONT SLEEV POS SENTD27Ti
EC-414

Diagnostic Procedure
INSPECTION START
CHECK POWER SUPPLY CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Disconnect ECM harness connector
and electrical fuel injection pump
harness connector.
3. Check harness continuity between
electrical fuel injection pump terminalq
2
and ECM connector terminals321.
Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and control sleeve
position sensor.
If NG, repair harness or
connectors.
CHECK INPUT SIGNAL CIRCUIT.
1. Turn ignition switch to ªLOCKº position.
2. Check harness continuity between con-
trol sleeve position sensor connector
terminalq
3and ECM connector termi-
nals
320. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and control sleeve
position sensor.
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT-I.
Check harness continuity between electri-
cal fuel injection pump connector termi-
nalsq
1and ECM connector terminals
322. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit between
ECM and control sleeve
position sensor.
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT-II.
Check harness continuity between ECM
connector terminal
327and engine
ground. Refer to wiring diagram.
Continuity should exist.
If OK, check harness for short-circuit.
OK
ENG
Check the following:
IHarness for open or
short-circuit.
If NG, repair harness or
connectors.
qA
YEC248A
H
H
H
H
H
DTC P1207 CONT SLEEV POS SENTD27Ti
EC-416

Description
SYSTEM DESCRIPTION
Sensor Input signal to ECM ECM function Actuator
Engine coolant temperature
sensorEngine coolant temperature
Cooling fan control Cooling fan relay
Air conditioner switch Air conditioner ªONº signal
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, air condi-
tioner ON signal.
On Board Diagnosis Logic
This diagnosis continuously monitors the engine coolant temperature.
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1217
0208ICooling fan does not operate properly (Overheat).
ICooling fan system does not operate properly (Over-
heat).
IEngine coolant was not added to the system using
the proper filling method.IHarness or connectors
(The cooling fan circuit is open or shorted.)
ICooling fan
IRadiator hose
IRadiator
IRadiator cap
IWater pump
IThermostat
IEngine coolant temperature sensor
For more information, refer to ªMAIN 12 CAUSES OF
OVERHEATINGº, EC-425.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the LC
section, ªChanging Engine Coolantº. Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA section, ªEngine Coolant Mixture Ratioº.
2) After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC P1217 OVER HEATTD27Ti
EC-418