system NISSAN TERRANO 2004 Service Repair Manual

Diagnostic Procedure
1 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect electronic control fuel injection pump harness connector.
MEC025E
3. Turn ignition switch ªONº.
4. Check voltage between electronic control fuel injection pump terminal 7 and ground.
MEC977DVoltage: Battery voltageOK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66 (LHD models)
I Harness connectors F108, E225
I Harness connectors E220, E231 (LHD models)
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between electronic control fuel injection pump and ECM
I Harness for open or short between electronic control fuel injection pump and ECM relay
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between electronic control fuel injection pump terminal 6 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 5.
NG EGO TO 4.
DTC 1004 FUEL CUT SYSTEM1ZD30DDTi
EC-242
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4 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E231, E220
I Harness for open or short between electronic control fuel injection pump and engine ground
ERepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK COMMUNICATION LINE FOR OPEN AND SHORT
1. Check continuity between the following terminals. Refer to Wiring Diagram.
MTBL0444
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 7.
NG EGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors E227, F106
I Harness connectors E231, E220
I Harness connectors F135, M842 (RHD models)
I Harness for open or short between electronic control fuel injection pump and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
OK or NG
OK EReplace electronic control fuel injection pump.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 1004 FUEL CUT SYSTEM1ZD30DDTi
Diagnostic Procedure (Cont'd)
EC-243
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Description
SYSTEM DESCRIPTION
Sensor Input Signal to ECMECM
Function Actuator
Crankshaft position
sensor (TDC) Engine speed
Glow
control Glow lamp,
Glow relay "
Glow plugs
Engine coolant tem-
perature sensor Engine coolant tem-
perature
When engine coolant temperature is more than approximately 75ÉC
(167ÉF), the glow relay turns off, inactivating the quick-glow control
until coolant temperature drops below approximately 55ÉC (131ÉF).
When coolant temperature is lower than approximately 75ÉC
(167ÉF):
I
Ignition switch ON
After ignition switch has turned to ON, the glow relay turns ON
for a certain period of time in relation to engine coolant
temperature, allowing current to flow through glow plug.
I Cranking
The glow relay turns ON, allowing current to flow through glow
plug.
I Starting
After engine has started, current continues to flow through glow
plug (after-glow mode) for a certain period in relation to engine
coolant temperature.
When engine speed exceeds approximately 4,800 rpm, current
flow through glow plug is interrupted.
The glow indicator lamp turns ON for a certain period of time in
relation to engine coolant temperature at the time glow relay is
turned ON.
COMPONENT DESCRIPTION
Glow plug
I The glow plug is provided with a ceramic heating element to
obtain a high-temperature resistance. It glows in response to a
signal sent from the ECM, allowing current to flow through the
glow plug via the glow relay.
I This engine uses two types of glow plugs.
Type A has a blue or yellow paint mark.
Type B has no paint mark.
The location of the paint mark is shown in the figure.
WARNING:
Do not use two types of glow plugs at the same time.
SEF376Y
SEF280Z
GLOW CONTROL SYSTEMZD30DDTi
EC-244
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ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
16 G/W Glow indicator lamp Ignition switch ªONº
Glow indicator lamp is ªONº
Approximately 1V
Ignition switch ªONº
Glow indicator lamp is ªOFFº BATTERY VOLTAGE
(11 - 14V)
111 LG Glow relay Refer to ªSYSTEM DESCRIPTIONº, EC-244.
GLOW CONTROL SYSTEMZD30DDTi
EC-245
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Wiring Diagram
YEC195A
GLOW CONTROL SYSTEMZD30DDTi
EC-246
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Diagnostic Procedure
1 INSPECTION START
Check fuel level, fuel supplying system, starter motor, etc.OK or NG
OK EGO TO 2.
NG ECorrect.
2 CHECK INSTALLATION
Check that all glow plug connecting plate nuts are installed properly.
MEC002E
OK or NG
OK (With CONSULT-II) EGO TO 3.
OK (Without CONSULT-II) EGO TO 4.
NG EInstall properly.
3 CHECK GLOW INDICATOR LAMP OPERATION
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªCOOLAN TEMP/Sº in ªDATA MONITORº mode with CONSULT-II.
3. Confirm that ªCOOLAN TEMP/Sº indicates below 75ÉC (167ÉF). If it indicates above 75ÉC (167ÉF), cool down engine.
SEF013Y
4. Turn ignition switch ªOFFº, wait at least 5 seconds and then turn ªONº.
5. Make sure that glow indicator lamp is turned ªONº for 1.5 seconds or more after turning ignition switch ªONº, and then turned ªOFFº.
OK or NG
OK EGO TO 5.
NG EGO TO 6.
GLOW CONTROL SYSTEMZD30DDTi
EC-247
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4 CHECK GLOW INDICATOR LAMP OPERATION
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Confirm that the voltage between ECM terminal 19 and ground is above 1.36V. If it is below 1.36V, cool down engine.
SEF430Y
3. Turn ignition switch ªOFFº, wait at least 5 seconds and then turn ªONº.
4. Make sure that glow indicator lamp is turned ªONº for 1.5 seconds or more after turning ignition switch ªONº, and then turned ªOFFº.
OK or NG
OK EGO TO 5.
NG EGO TO 6.
5 CHECK GLOW CONTROL SYSTEM OVERALL FUNCTION
1. Turn ignition switch ªOFFº.
2. Set voltmeter probe between glow plug and engine body.
3. Turn ignition switch ªONº.
4. Check the voltage between glow plug and engine body under the following conditions.
MEC003E
MTBL1325
OK or NG
OK EINSPECTION END
NG EGO TO 10.
GLOW CONTROL SYSTEMZD30DDTi
Diagnostic Procedure (Cont'd)
EC-248
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6 CHECK GLOW INDICATOR LAMP POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect combination meter harness connector F118 (LHD models) or M837 (RHD models).
3. Turn ignition switch ªONº.
4. Check voltage between combination meter terminal 28 and ground with CONSULT-II or tester.
MEC979DVoltage: Battery voltageOK or NG
OK EGO TO 8.
NG EGO TO 7.
7 DETECT MALFUNCTIONING PART
Check the following.
1. Fuse block (J/B) connector F48 (LHD models), M756 (RHD models)
2. 10A fuse
3. Harness for open or short between combination meter and fuse
ERepair open circuit or short to ground or short to power in harness or connectors.
8 CHECK GLOW INDICATOR LAMP OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Disconnect combination meter harness connector F118 (LHD models) or M837 (RHD models).
4. Check harness continuity between ECM terminal 16 and combination meter terminal 47. Refer to Wiring Diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 9.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
9 CHECK COMBINATION METER
Check combination meter and glow indicator lamp. Refer to EL section (ªMETER AND GAUGESº).
OK or NG
OK EGO TO 17.
NG ERepair or replace combination meter or glow indicator lamp.
GLOW CONTROL SYSTEMZD30DDTi
Diagnostic Procedure (Cont'd)
EC-249
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10 CHECK GLOW RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect glow relay.
MEC004E
3. Check voltage between glow relay terminals 2, 5 and ground with CONSULT-II or tester.
YEC709AVoltage: Battery voltageOK or NG
OK EGO TO 12.
NG EGO TO 11.
11 DETECT MALFUNCTIONING PART
Check the following.
I80A fusible link
I 10A fuse
I Harness for open or short between glow relay and battery
ERepair harness or connectors.
12 CHECK GLOW RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 111 and glow relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 14.
NG EGO TO 13.
GLOW CONTROL SYSTEMZD30DDTi
Diagnostic Procedure (Cont'd)
EC-250
http://vnx.su/

13 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66 (LHD models)
I Harness for open or short between glow relay and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
14 CHECK HARNESS CONTINUITY BETWEEN GLOW RELAY AND GLOW PLUG FOR OPEN AND SHORT
1. Disconnect glow plug harness connector.
2. Check harness continuity between glow relay terminal 3 and glow plug harness connector. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 16.
NG EGO TO 15.
15 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M45, E202
I Harness connectors E230, E241
I Harness for open or short between glow relay and glow plug
ERepair open circuit or short to ground or short to power in harness or connectors.
16 CHECK GLOW RELAY
Check continuity between glow relay terminals 3 and 5 under the following conditions.
SEF433Y
OK or NG
OK EGO TO 17.
NG EReplace glow relay.
GLOW CONTROL SYSTEMZD30DDTi
Diagnostic Procedure (Cont'd)
EC-251
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