battery replacement NISSAN TERRANO 2004 Service Repair Manual

GENERAL INFORMATIONSECTION
GI
CONTENTS
PRECAUTIONS ...............................................................2
Supplemental Restraint System (SRS) ²AIR
BAG² and²SEAT BELT PRE-TENSIONER²
(Dual Air Bag System) .................................................3
Precautions for NATS ..................................................4
Precautions for Multiport Fuel Injection System
or Engine Control System ...........................................5
Precautions for Catalyst ..............................................5
Precautions for Turbocharger ......................................5
Precautions for Fuel ....................................................6
Precautions for Engine Oils .........................................6
HOW TO USE THIS MANUAL ........................................8
HOW TO READ WIRING DIAGRAMS ..........................10
Sample/Wiring Diagram - EXAMPL - ........................10
Description .................................................................12
HOW TO CHECK TERMINAL .......................................19
How to Probe Connectors .........................................19
How to Check Enlarged Contact Spring of
Terminal .....................................................................20
Waterproof Connector Inspection ..............................21
Terminal Lock Inspection ...........................................21
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT ........................................22 Work Flow ..................................................................22
Incident Simulation Tests ...........................................23
HOW TO FOLLOW FLOW CHART IN TROUBLE
DIAGNOSES ..................................................................25
CONSULT-II CHECKING SYSTEM ...............................26
Function and System Application ..............................26
Nickel Metal Hydride Battery Replacement...............26
Checking Equipment..................................................26
IDENTIFICATION INFORMATION .................................27
Model Variation ..........................................................27
Identification Number .................................................28
Dimensions ................................................................30
Wheels and Tires .......................................................30
LIFTING POINTS AND TOW TRUCK TOWING ...........31
Garage Jack and Safety Stand .................................31
Screw Jack ................................................................31
4-pole Lift ...................................................................32
Tow Truck Towing ......................................................32
ISO 15031-2 TERMINOLOGY LIST ..............................34
ISO 15031-2 Terminology List ...................................34
TIGHTENING TORQUE OF STANDARD BOLTS ........37
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Function and System Application
Diagnostictest mode Function ENGINE A/T Air bag ABS NATS*1
Self-diagnostic results Self-diagnostic results can be read and erased quickly. xxxxx
ECU discriminated No. Classification number of a replacement ECU can be
read to prevent an incorrect ECU from being installed. ÐÐxÐÐ
Data monitor Input/Output data in the ECM can be read. x xÐxÐ
Active test Diagnostic Test Mode in which CONSULT-II drives
some actuators apart from the ECMs and also shifts
some parameters in a specified range. xÐÐxÐ
ECU (ECM) part number ECU (ECM) part number can be read. x xÐxÐ
Control unit initialisation All registered ignition key IDs in NATS components can
be initialised and new IDs can be registered. ÐÐÐÐ x
Self-function check ECM checks its own NATS communication interface. ÐÐÐÐ x
x: Applicable
*1: NATS: Nissan Anti-Theft System
Nickel Metal Hydride Battery Replacement
CONSULT-II contains a nickel metal hydride battery. When replacing the battery obey the following:
WARNING:
Replace the nickel metal hydride battery with genuine CONSULT-II battery only. Use of another battery
may present a risk of fire or explosion. The battery may present a fire or chemical burn hazard if mis-
treated. Do not recharge, disassemble of dispose of in fire.
Keep the battery out of reach of children and discard used battery conforming to the local regulations.
Checking Equipment
When ordering this equipment, contact your NISSAN distributor.
Tool name Description
NISSAN CONSULT-II
q
1CONSULT-II unit and acces-
sories
q
2Program card
AED03E for diagnosis,
AEN02C-1 for NATS
To confirm the best combination
of these softwares, refer to
CONSULT-II Operation Manual.
YGI004
NOTE:
I The CONSULT-II must be used in conjunction with a program card.
CONSULT-II does not require loading (Initialisation) procedure.
I Be sure the CONSULT-II is turned off before installing or removing a program card.
CONSULT-II CHECKING SYSTEM
GI-26
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IInstall driver air bag module to steering wheel to check fit or
alignment with the wheel.
I Check steering wheel for excessive free play.
I Install front passenger air bag module to instrument panel to
check fit or alignment with the instrument panel.
I Install front side air bag module to seatback to check fit and
alignment with the seat.
3) Spiral cable
I Check spiral cable for dents, cracks, or deformities.
I Check connectors and protective tape for damage.
I Check steering wheel for noise, binding or heavy operation.
4) Main harness, body harness, side air bag module sub-harness
I Check connectors for poor connections, damage, and terminals
for deformities.
I Check harnesses for binding, chafing or cut.
5) Front seat belt pre-tensioner
I Check harness cover and connectors for damage, terminals for
deformities, and harness for binding.
I Check belts for damage and anchors for loose mounting.
I Check retractor for smooth operation.
I Perform self-diagnosis for seat belt pre-tensioner using ªAIR
BAGº warning lamp or CONSULT-II.
Refer to ªSRS Operation Checkº for details. (RS-38)
6) Side air bag (satellite) sensor
I Check side air bag (satellite) sensor (including bracket portion)
for dents, cracks or deformities.
I Check connectors for damage, and terminals for deformities.
CAUTION:
Replace previously used special bolts and ground bolt with
new ones.
Diagnosis Sensor Unit
REMOVAL AND INSTALLATION
CAUTION:
I Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
I The special bolts are coated with bonding agent while the
other bolt is for ground. Do not use old bolts after removal;
replace with new ones.
I Check diagnosis sensor unit for proper installation.
I Check diagnosis sensor unit to ensure it is free of
deformities, dents, cracks or rust. If they show any visible
signs of damage, replace them with new ones.
I Check diagnosis sensor unit brackets to ensure they are
free of deformities or rust.
I Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
I After replacement of diagnosis sensor unit, perform self-
diagnosis for SRS. Refer to ªSRS Operation Checkº for
details. (RS-38)
1. Disconnect driver, front passenger and front side air bag mod- ule connectors. Also, disconnect front seat belt pre-tensioner
connector.
2. Remove console box. Refer to BT-22, ªINSTRUMENT PANEL ASSEMBLYº.
3. Disconnect diagnosis sensor unit connector.
4. Remove ground bolt and also remove special bolts using the TAMPER RESISTANT TORX (Size T50), from diagnosis sen-
sor unit.
Then remove the diagnosis sensor unit.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items (Cont'd)
RS-13
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NOTE:
ITo install, reverse the removal procedure sequence.
Front Seat Belt Pre-tensioner
REMOVAL AND INSTALLATION
CAUTION:
IBefore servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
I Check front seat front belt pre-tensioner with load limiter
for proper installation.
I After replacement of front seat belt pre-tensioner, check
SRS function and perform self-diagnosis for SRS.
I Refer to ªSRS Operation Checkº for details. (RS-38)
I Do not attempt to disassemble front seat belt pre-tensioner
with load limiter.
I Replace front seat belt pre-tensioner if it has been dropped
or sustained an impact.
I Do not expose front seat belt pre-tensioner to tempera-
tures exceeding 80ÉC (176ÉF).
For removal of front seat belt pre-tensioner, refer to ªFront Seat
Beltº for details. (RS-4)
NOTE:
I To install, reverse the removal procedure sequence.
YRS071
YRS072
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Diagnosis Sensor Unit (Cont'd)
RS-14
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Side Air Bag (Satellite) Sensor
REMOVAL AND INSTALLATION
CAUTION:
IBefore servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
I Do not use old bolts coated with bonding agent after
removal; replace with new ones.
I Check side air bag (satellite) sensor for proper installation.
I Check side air bag (satellite) sensor to ensure they are free
of deformities, dents, cracks or rust. If it shows any visible
signs of damage, replace it with new one.
I After replacement of side air bag (satellite) sensor, check
SRS function and perform self-diagnosis for SRS. Refer to
ªSRS Operation Checkº for details. (RS-38)
I Do not attempt to disassemble side air bag (satellite) sen-
sor.
I Replace side air bag (satellite) sensor if it has been
dropped or sustained an impact.
1. Remove front seat belt pre-tensioner. Refer to ªFront Seat Beltº for details. (RS-4)
2. Disconnect side air bag (satellite) sensor connector.
3. Remove bolt and nuts from side air bag (satellite) sensor unit. Then remove the (satellite) sensor.
NOTE:
I To install, reverse the removal procedure sequence.
I Face the connector rearward and the label upward.
YRS122
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-15
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If no malfunction is detected on ªSELF-DIAG [CURRENT]º but mal-
function is indicated by the ªAIR BAGº warning lamp, go to DIAG-
NOSTIC PROCEDURE 4, page RS-44, to diagnose the following
situations:
ISelf-diagnostic result ªSELF-DIAG [PAST]º (previously stored
in the memory) might not be erased after repair.
I The SRS system malfunctions intermittently.
8. Touch ªPRINTº.
9. Compare diagnostic codes to ªCONSULT-II Diagnostic Code Chartº, page RS-40.
10. Touch ªBACKº key of CONSULT-II until ªSELECT SYSTEMº appears in order to return to User mode from Diagnosis mode.
11. Turn ignition switch ªOFFº, then turn off and disconnect CONSULT-II, and disconnect both battery cables.
12. Repair the system as outlined by the ªRepair orderº in ªCON- SULT-II Diagnostic Code Chartº, that corresponds to the self-
diagnostic result. For replacement procedure of component
parts, refer to RS-13.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE 3, page RS-42 for final checking.
CONSULT-II DIAGNOSTIC CODE CHART (ªSELF-DIAG
[CURRENT]º)
Diagnostic item Explanation Repair order
ªRecheck SRS at each replacement.º
NO DTC IS
DETECTED. When malfunction is
indicated by the ªAIR
BAGº warning lamp is
user mode.I
Self-diagnostic result ªSELF-DIAG
[PAST]º (previously stored in the
memory) might not be erased after
repair.
I Intermittent malfunction has been
detected in the past. I
Go to DIAGNOSTIC PROCEDURE 4
(RS-42) after charging battery.
I No malfunction is detected. IGo to DIAGNOSTIC PROCEDURE 3
(RS-42).
AIRBAG MODULE
[OPEN] I
Driver air bag module circuit is open. (including the spiral
cable) 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
4. Replace driver air bag module. (Before disposal, it must be
deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the related harness.
AIRBAG MODULE
[VB-SHORT]
I
Driver air bag module circuit is shorted to a power supply cir-
cuit. (including the spiral cable)
AIRBAG MODULE
[GND-SHORT] I
Driver air bag module circuit is shorted to ground. (including
the spiral cable)
AIRBAG MODULE
[SHORT] I
Driver air bag module circuit is shorted between wires.
SRS701
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-40
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Diagnostic itemExplanation Repair order
ªRecheck SRS at each replacement.º
PRE-TEN FRONT RH
[OPEN/VB-SHORT] I
The circuit for front RH seat belt pre-tensioner is open or
shorted to a power supply circuit. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible damage.
3. Replace front RH seat belt. (Before disposal, it must be deacti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
PRE-TEN FRONT RH
[GND-SHORT]
I
The circuit for front RH seat belt pre-tensioner is shorted to
ground.
INDEFINITE FAIL-
URES (AIR BAG) I
A problem which cannot be specified occurs because more
than two parts are out of order. 1. Visually check wiring harness con-
nections.
2. Replace diagnosis sensor unit.
3. Replace spiral cable and air bag modules.
4. Replace air bag and pre-tensioner harness.
5. Replace main harness.
INDEFINITE FAIL-
URES
(PRE-TENSIONER) Driver's and front passenger seat belt pre-tensioners are out of
order.
1. Visually check wiring harness con-
nections.
2. Replace diagnosis sensor unit.
3. Replace spiral cable and air bag modules.
4. Replace air bag and pre-tensioner harness.
5. Replace main harness.
CONTROL UNIT ILow battery voltage (Less than 9V) IGo to DIAGNOSTIC PROCEDURE 3
(RS-42) after charging battery.
I Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible damage.
3. Replace diagnosis sensor unit.
4. Replace the related harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated using the
air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next step. When mal-
function is eliminated, further repair work is not required.
DIAGNOSTIC PROCEDURE 3
Final checking after repairing SRS by using CONSULT-II Ð
Diagnosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT-II to data link connector.
3. Turn ignition switch from ªOFFº to ªONº.
NRS122
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-42
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8. Touch ªTROUBLE DIAG RECORDº.
NOTE:
With ªTROUBLE DIAG RECORDº, diagnosis results previously
erased by a reset operation can be displayed.
9. Diagnostic code is displayed on ªTROUBLE DIAG RECORDº.
10. Touch ªPRINTº.
11. Compare diagnostic codes to ªIntermittent Malfunction Diag-nostic Code Chartº, page RS-53.
12. Touch ªBACKº key of CONSULT-II until ªSELECT SYSTEMº appears.
13. Turn ignition switch ªOFFº, then turn off and disconnect CONSULT-II, and disconnect both battery cables.
14. Repair the system as outlined by the ªRepair orderº in ªInter- mittent Malfunction Diagnostic Code Chartº, that corresponds
to the self-diagnostic result. For replacement procedure of com-
ponent parts, refer to RS-13.
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-42, for final- checking.
INTERMITTENT MALFUNCTION DIAGNOSTIC CODE
CHART (ªSELF-DIAG [PAST] or TROUBLE DIAG
RECORDº)
Diagnostic item ExplanationRepair order
NO DTC IS DETECTED. INo malfunction is detected. IGo to DIAGNOSTIC PROCEDURE 3
(RS-42).
AIRBAG MODULE
[OPEN] I
Driver air bag module circuit is open.
(including the spiral cable) 1. Visually check the wiring harness con-
nection.
2. Replace the harness if it has visible damage.
3. If the harness check is OK, replace the spiral cable, diagnosis sensor unit and
driver air bag module. (Before disposing
of the driver air bag module, it must be
deployed.)
AIRBAG MODULE
[VB-SHORT]
I
Driver air bag module circuit is shorted
to a power supply circuit. (including the
spiral cable)
AIRBAG MODULE
[GND-SHORT] I
Driver air bag module circuit is shorted
to ground. (including the spiral cable)
AIRBAG MODULE
[SHORT] I
Driver air bag module circuit is shorted
between wires.
SRS697
SRS704
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont'd)
RS-46
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No.ªAIR BAGº warning lamp flash pattern Ð Diagnosis mode Ð SRS condition
1
SRS333
qathrough qbare repeated.
IDiagnosis
results (pre-
viously
stored in the
memory)
might not be
erased after
repair.
I Intermittent
malfunction
has been
detected in
the past.
Go to DIAG-
NOSTIC PRO-
CEDURE 8
(RS-56).
2
SRS341
qathrough qdare repeated.
q
bÐ Driver and front pas-
senger air bag and front seat
belt pre-tensioner marker
(For identifying driver air bag,
front passenger air bag
and/or front seat belt pre-
tensioners malfunctioning)
q
dÐ Indicates malfunction-
ing part. The number of flash
varies with malfunctioning
part (0.5 sec. ON and 0.5
sec. OFF is counted as one
flash.) The system is
malfunctioning
and needs to
be repaired.
3
SRS342-A
qathrough qfare repeated.
q
b, qc,qdÐ Front side air
bag marker (For identifying
front side air bag malfunc-
tioning)
q
fÐ Indicates malfunctioning
part. The number of flash
varies with malfunctioning
part (0.5 sec. ON and 0.5
sec. OFF is counted as one
flash.)
7. Malfunctioning part is indicated by the number of flashes (part q
dorqf). Compare the number of flashes to ªAir Bag Warning
Lamp Flash Code Chartº, page RS-50, and locate malfunction-
ing part.
8. Turn ignition switch ªOFFº, and disconnect both battery cables.
9. Repair the system as outlined by the ªRepair orderº in ªWarn- ing Lamp Flash Code Chartº that corresponds to the flash code.
For replacement procedure of component parts, refer to RS-21.
10. After repairing the system, go to DIAGNOSTIC PROCEDURE 7, page RS-53.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II
(Cont'd)
RS-49
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The RH side air bag (sat-
ellite) sensor is malfunc-
tioning.
(q
f: 3 flashes) Flash pattern
SRS340
qathrough
qfare
repeated.
q
fÐ Three flashes indi-
cate malfunctioning RH
side air bag (satellite) sen-
sor circuit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the RH side air bag (satellite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
The LH side air bag (satel-
lite) sensor is malfunction-
ing.
( q
f: 4 flashes) Flash pattern
SRS339-A
qathrough
qfare
repeated.
q
fÐ Four flashes indicate
malfunctioning LH side air
bag (satellite) sensor cir-
cuit.
Repair order (ªRecheck SRS at each replacement.º)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the LH side air bag (satellite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is elimi-
nated using the air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, pro-
ceed to the next step. When malfunction is eliminated, further repair work is not required.
DIAGNOSTIC PROCEDURE 7
Final checking after repairing SRS by using ªAIR BAGº warn-
ing lamp Ð Diagnosis mode and User mode
1. After repairing SRS connect both battery cables.
2. Open driver's door.
3. Turn ignition switch from ªOFFº to ªONº.
4. ªAIR BAGº warning lamp operates in Diagnosis mode as fol- lows:
SRS800
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II
(Cont'd)
RS-53
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