transaxle NISSAN TIIDA 2007 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: TIIDA, Model: NISSAN TIIDA 2007Pages: 2896, PDF Size: 64.73 MB
Page 1913 of 2896
EM-104Revision: June 2006
CYLINDER BLOCK
2007 Versa
If measured value is out of the standard, replace flywheel.
Movement Amount in Radial (Rotation) Direction
Check the movement amount of radial (rotation) direction with the following procedure:
1. Install clutch cover bolt (1) to clutch cover mating hole, and
place a torque wrench (A) on the extended line of the flywheel
(2) center line.
Tighten bolt at a force of 9.8 N·m (1.0 kg-m, 87 in-lb) to keep it
from loosening.
2. Put a mating mark on circumferences of the two flywheel
masses without applying any load (Measurement standard
points).
3. Apply a force of 9.8 N·m (1.0 kg-m, 87 in-lb) in each direction,
and mark the movement amount on the mass on the transaxle
side.
4. Measure the dimensions of movement amounts “A” and “B” on circumference of the flywheel on the tran-
saxle side.
If measured value is out of the standard, replace flywheel.Standard : 1.8 mm (0.071 in) or less
Limit: 33.2 mm (1.307 in) or less.
PBIC4007E
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FRONT DRIVE SHAFT
FAX-9
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Revision: June 20062007 Versa
7. Pry off drive shaft from transaxle assembly side as shown.
Make sure that circlip is attached on the edge.
CAUTION:
Do not apply an excessive angle to drive shaft joint when
removing from the transaxle.
Do not excessively extend slide joint.
Do not allow drive shaft to hang down. Support the entire
drive shaft.
INSPECTION AFTER REMOVAL
Move joint up/down, left/right, and in axial direction. Check for any rough movement or significant loose-
ness.
Check boot for cracks or other damage, and for grease leakage.
If damaged, disassemble drive shaft to verify damage, and
repair or replace as necessary.
INSTALLATION
Installation is in the reverse order of removal. Note the following:
Refer to FAX-8, "COMPONENTS" for tightening torque.
CAUTION:
Do not reuse non-reusable parts.
In order to prevent damage to differential side oil seal, place Tool
onto oil seal before inserting drive shaft as shown. Slide drive
shaft into slide joint and tap with a hammer to install securely.
Install new circlip on drive shaft in the circlip groove on transaxle
side. Refer to FAX-12, "
Disassembly and Assembly (Left Side)" .
CAUTION:
Make sure the new circlip on the drive shaft is securely fas-
tened.
After its insertion, try to pull the flange out of the slide joint by
hand. If it pulls out, the circlip is not properly meshed with the
transaxle side gear.
MAA0384D
WDIA0369E
Tool number : KV38105500 (J-33904)
SDIA0593E
Page 1941 of 2896
FAX-10
FRONT DRIVE SHAFT
Revision: June 20062007 Versa
Removal and Installation (Right Side)EDS003TD
COMPONENTS
REMOVAL
1. Remove wheel and tire using power tool. Refer to WT-6, "Rotation" .
2. Remove wheel sensor from steering knuckle. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
4. Remove cotter pin, then loosen hub lock nut using power tool.
CAUTION:
Temporarily leave the hub lock nut installed to prevent damage to threads.
5. Separate the drive shaft from the wheel hub and bearing assem-
bly by lightly tapping the end of the drive shaft using a hammer
or suitable tool and wood block, and then remove hub lock nut.
NOTE:
Use a suitable puller if wheel hub and bearing assembly and
drive shaft cannot be separated after performing the above pro-
cedure.
6. Remove the drive shaft from the wheel hub and bearing assem-
bly.
CAUTION:
Do not apply an excessive angle to drive shaft joint when
removing from the wheel hub and bearing assembly,
Do not excessively extend slide joint.
Do not allow drive shaft to hang down. Support the entire drive shaft.
7. Remove the plate bolts and plate.
8. Remove the drive shaft from the transaxle assembly.
CAUTION:
Do not apply an excessive angle to drive shaft joint when removing from the transaxle.
Do not excessively extend slide joint.
Do not allow drive shaft to hang down. Support the entire drive shaft.
9. If necessary, remove the support bearing bracket bolts and the support bearing bracket.
1. Cotter pin 2. Drive shaft 3. Plate
4. Support bearing bracket
WDIA0377E
SDIA1821E
Page 1943 of 2896
FAX-12
FRONT DRIVE SHAFT
Revision: June 20062007 Versa
Disassembly and Assembly (Left Side)EDS003TE
DISASSEMBLY
Transaxle Side
1. Mount drive shaft in a vise.
CAUTION:
When mounting shaft in a vise, always use copper or aluminum plates between vise and shaft.
2. Remove boot bands and slide the boot back.
3. Remove circlip and dust shield from slide joint housing.
4. Put matching marks on slide joint housing and shaft, then pull out shaft from slide joint housing.
5. Put matching marks on spider assembly and shaft.
1. Circlip 2. Dust shield 3. Slide joint housing
4. Snap ring 5. Spider assembly 6. Boot band
7. Boot 8. Shaft 9. Damper band
10. Damper 11. Boot band 12. Boot
13. Circlip 14. Joint sub-assembly
WDIA0370E
SFA96 3
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FAX-14
FRONT DRIVE SHAFT
Revision: June 20062007 Versa
ASSEMBLY
Transaxle Side
1. Install new boot and new small boot band on shaft.
CAUTION:
Do not reuse boot or boot band.
Cover drive shaft serration with tape to prevent damage
to boot during installation.
2. Remove protective tape wound around serrated part of shaft.
3. Align matching mark on spider assembly with matching mark on
shaft and install spider assembly with chamfer facing shaft.
4. Install new snap ring using a suitable tool.
CAUTION:
Do not reuse snap ring.
5. Apply recommended grease (Genuine NISSAN Grease or
equivalent) to spider assembly and sliding surface.
6. Install the slide joint housing onto the spider assembly and pack
with the balance of recommended grease (Genuine NISSAN
Grease or equivalent).
7. Install boot securely into grooves (indicated by * marks) as
shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of shaft and housing, boot may come off. Clean all
grease from surfaces.
8. Make sure boot installation length “L” is the length specified
below. Insert a flat-bladed screwdriver or similar tool into the
large end of boot. Bleed air from boot to prevent boot deforma-
tion.
CAUTION:
Boot may break if boot installation length is outside the standard value.
Be careful that screwdriver tip does not contact inside surface of boot.
9. Secure large end of boot with new boot band.
1. Set boot band onto boot and insert first pawl on boot band into the first groove on opposite end of boot
band.
SFA80 0
SDIA2629E
Grease amount : 130 – 140 g (4.6 – 4.9 oz)
SFA023A
Boot installation length “L ”
M/T models : 181.2 mm (7.13 in)
Except for M/T models : 176.0 mm (6.93 in)SDIA3285E
Page 1949 of 2896
FAX-18
FRONT DRIVE SHAFT
Revision: June 20062007 Versa
Disassembly and Assembly (Right Side)EDS0 03 T F
DISASSEMBLY
Transaxle Side
1. Mount drive shaft in a vise.
CAUTION:
When mounting shaft in a vise, always use copper or aluminum plates between vise and shaft.
2. Remove boot bands and slide the boot back.
3. Put matching marks on slide joint housing and shaft, then pull out shaft from slide joint housing.
4. Put matching marks on spider assembly and shaft.
1. Joint sub-assembly 2. Circlip 3. Boot bands
4. Boot 5. Shaft 6. Damper bands
7. Damper 8. Boot band 9. Boot
10. Spider assembly 11. Snap ring 12 Slide joint housing
13. Dust shield 14. Bearing 15. Snap ring
16. Dust shield
WDIA0365E
SFA96 3
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FAX-20
FRONT DRIVE SHAFT
Revision: June 20062007 Versa
3. Press support bearing assembly off slide joint assembly using a
suitable tool.
4. Remove dust shield.
Damper
Remove damper bands, then remove damper from shaft.
INSPECTION AFTER DISASSEMBLY
Shaft
Replace shaft if there is bending, cracking, or other damage.
Joint Sub-Assembly
Make sure there is no rough rotation or unusual axial looseness.
Make sure there is no foreign material inside joint sub-assembly.
Check joint sub-assembly for compression scars, cracks or fractures.
CAUTION:
If there are any irregular conditions of joint sub-assembly components, replace the entire joint sub-
assembly.
Slide Joint Housing and Spider Assembly
Make sure there are no compression scars, cracks, fractures or unusual wear of housing or spider roller con-
tact surface.
CAUTION:
If there are any irregular conditions of the slide joint housing and spider assembly components,
replace them as a set.
Support Bearing
Make sure wheel bearing rolls freely and is free from noise, cracks, pitting or wear.
Support Bearing Bracket
Check for bending, cracks, or damage.
Damper
Check damper for cracks or wear. Replace as necessary.
ASSEMBLY
Transaxle Side
1. Install new boot and new small boot band on shaft.
CAUTION:
Do not reuse boot or boot band.
Cover drive shaft serration with tape to prevent damage
to boot during installation.
2. Remove protective tape wound around serrated part of shaft.
YAX004
SFA80 0
Page 1956 of 2896
SERVICE DATA AND SPECIFICATIONS (SDS)
FAX-25
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Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Drive ShaftEDS003QW
Dynamic DamperEDS003QX
Joint type Wheel side Transaxle side
Grease quantity 70 - 90 g (2.5 - 3.2 oz) 130 - 140 g (4.6 - 4.9 oz)
Boots installed lengthLeft side
142 mm (5.59 in)181.2 mm (7.13 in) (M/T models)
176 mm (6.93 in) (Except for M/T models)
Right side178 mm (7.01 in) (A/T models)
168 mm (6.61 in) (Except for A/T models)
Dimension AExcept for CVT models 230 – 236 mm (9.06 – 9.29 in)
CVT models 225 – 231 mm (8.86 – 9.09 in)
Dimension B70 mm (2.76 in)
FAC0156D
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GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Regular Gasoline
Recommended) ........................................................ 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for Air Conditioning ............................... 7
HOW TO USE THIS MANUAL ................................... 8
Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
Relation between Illustrations and Descriptions ...... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ...........................11
DESCRIPTION .....................................................11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand and 2-Pole Lift ....... 42
Board-On Lift .......................................................... 43
TOW TRUCK TOWING ............................................. 44
Tow Truck Towing ................................................... 44
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH FOUR WHEELS ON GROUND ... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
TIGHTENING TORQUE OF STANDARD BOLTS .... 45
Tightening Torque Table ......................................... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ............................ 47
Model Variation ....................................................... 47
IDENTIFICATION NUMBER ................................ 48
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GI-2Revision: June 20062007 Versa VEHICLE IDENTIFICATION NUMBER
ARRANGEMENT ................................................. 48
IDENTIFICATION PLATE .................................... 49
ENGINE SERIAL NUMBER ................................ 49
AUTOMATIC TRANSAXLE NUMBER ................. 49
MANUAL TRANSAXLE NUMBER ....................... 49CVT NUMBER .....................................................50
Dimensions .............................................................50
Wheels & Tires ........................................................50
TERMINOLOGY ........................................................51
SAE J1930 Terminology List ...................................51