transaxle NISSAN TIIDA 2007 Service Repair Manual

MT-24
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
9. Remove spring (1) of selector from return bushing (2).
10. Remove bearing preloading shim from mainshaft assembly.
11. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.
12. Remove selector (4) from clutch housing.
13. Remove retaining pin from 5th-6th shift fork using a suitable tool.
14. Remove 3rd-4th and 5th-6th fork rod assembly according to the
following.
a. Lift the fork rod (1) up.
b. Remove 3rd-4th and 5th-6th fork rod assembly from clutch
housing.
15. Remove reverse gear assembly (1) according to the following.
a. Lift the input shaft assembly (2) and mainshaft assembly (3) up.
b. Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.
16. Remove spring washer located under the reverse idler shaft.
PCIB1697E
PCIB1698E
PCIB1699E
PCIB1700E
PCIB1701E

TRANSAXLE ASSEMBLY
MT-25
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Revision: June 20062007 Versa
17. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
18. Remove final drive assembly (1) from clutch housing.
19. Remove magnet from clutch housing.
20. Remove differential side oil seals (1) from clutch housing and
transaxle case using a suitable tool.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
21. Remove differential side bearing outer race (1) from clutch hous-
ing using a suitable tool.
CAUTION:
Be careful not to damage clutch housing.
22. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Be careful not to damage transaxle case.
PCIB1702E
PCIB1703E
PCIB1704E
PCIB1716E
PCIB1705E

MT-26
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
23. Remove retaining pin from control lever (1) using a suitable tool.
24. Remove control lever.
25. Remove shift finger (1) from transaxle case.
26. Remove control lever oil seal and bushings from transaxle case
using a suitable tool.
27. Remove oil gutter (1) from transaxle case.
28. Remove shift lever oil seal (1) from transaxle case.
PCIB1 711 E
PCIB1712E
PCIB1713E
PCIB1707E
PCIB1709E

TRANSAXLE ASSEMBLY
MT-27
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Revision: June 20062007 Versa
29. Remove bushings (1) from transaxle case using a suitable tool.
30. Remove mainshaft rear bearing outer race and shim from tran-
saxle case using a suitable tool.
CAUTION:
Be careful not to damage transaxle case.
31. Remove snap ring (1) and oil channel (2) from transaxle case.
32. Remove input shaft oil seal (1) from clutch housing using a suit-
able tool.
33. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
PCIB1710E
PCIB1706E
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 (J-34286)
PCIB1718E

MT-28
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
34. Remove busings (1) from clutch housing using a suitable tool.
35. Remove two way connector (1) from clutch housing.
36. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
ASSEMBLY
1. Install pinion gear (1) and pinion shaft (2) into clutch housing.
PCIB1717E
PCIB1720E
PCIB1719E
PCIB1719E

TRANSAXLE ASSEMBLY
MT-29
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Revision: June 20062007 Versa
2. Install two way connector (1) into clutch housing.
3. Install bushings (1) until they are flush with end face of clutch
housing using a suitable tool (A).
4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
Do not reuse oil channel.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
PCIB1720E
PCIB1725E
Tool number A: KV38100200 ( — )
PCIB1724E
Tool number A: ST33220000 ( — )
PCIB1721E
PCIB1729E

MT-30
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
7. Install shim and mainshaft rear bearing outer race into transaxle
case using Tool (A).
8. Install bushings (1) into transaxle case using a suitable tool (A).
9. Install oil gutter (1) onto transaxle case.
10. Install shift lever oil seal (1) and bushing (2) into transaxle case
using a suitable tool (A).
11. Install control lever oil seal and bushings into transaxle case
using a suitable tool.
12. Install shift finger (1) into transaxle case.Tool number A: KV38100200 ( — )
PCIB1728E
PCIB1727E
PCIB1730E
PCIB1731E
PCIB1712E

TRANSAXLE ASSEMBLY
MT-31
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13. Install control lever (1) and then install retaining pin.
CAUTION:
Do not reuse retaining pin.
14. Install shim and differential side bearing outer race into transaxle
case using Tool (A).
15. Install differential side bearing outer race into clutch housing
using Tool (A).
16. Install differential side oil seals (1) into clutch housing and tran-
saxle case using Tool (A).
17. Install magnet onto clutch housing.
18. Install final drive assembly into clutch housing.
19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-
2nd fork rod assembly (3) into clutch housing.
20. Install spring washer located under the reverse idler shaft.
PCIB1 711 E
Tool number A: ST33400001 (J-26082)
PCIB1726E
Tool number A: KV38100200 ( — )
PCIB1722E
Tool number A: KV38100300 (J-25523)
PCIB1732E
PCIB1702E

MT-32
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
21. Install reverse gear assembly (1) according to the following.
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Install reverse gear assembly (1) and reverse fork rod (4) to
clutch housing.
22. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod
assembly to clutch housing.
23. Install retaining pin into 5th-6th shift fork using a suitable tool.
CAUTION:
Do not reuse retaining pin.
24. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod assembly
(2), and reverse fork rod (3) to neutral position.
25. Install selector (4) into clutch housing.
26. Install spring of selector into return bushing.
27. Install bearing preloading shim onto mainshaft assembly.
28. Apply recommended sealant onto the mating surface of tran-
saxle case.

Use Genuine Silicone RTV or equivalent. Refer to GI-XX,
"Recommended chemical products and sealants".
CAUTION:

Remove old sealant adhering to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering to both mating surfaces.

Check for damage on the mating surface.

Apply a continuous bead of liquid gasket to the mating surface.
PCIB1701E
PCIB1700E
PCIB1699E
SCIA7782E

TRANSAXLE ASSEMBLY
MT-33
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Revision: June 20062007 Versa
29. Engage shift finger and selector by moving control lever (1).
Install transaxle case to clutch housing.
30. Install seal washer and reverse idler shaft bolt ( ), and then
tighten bolt to specification. Refer to MT-18, "
Gear Components"
.
CAUTION:
Do not reuse seal washer.
31. Tighten bolts to specification. Refer to MT-17, "
Case and Hous-
ing Components" .
32. Apply sealant to the threads of position switch (1). Then install it
into transaxle case and tighten to specification. Refer to MT-17,
"Case and Housing Components" .

Use Genuine Silicone RTV or equivalent. Refer to GI-XX,
"Recommended chemical products and sealants".
33. Install bracket (2), and tighten bolt to specification. Refer to MT-
17, "Case and Housing Components" .
34. Install shift lever (3), and then install retaining pin using a suit-
able tool.
CAUTION:
Do not reuse retaining pin.
35. Install CSC onto clutch housing. Refer to MT-17, "
Case and Housing Components" .
36. Install a new gasket onto drain plug, and then install it into clutch housing. Tighten drain plug to specifica-
tion. Refer to MT-17, "
Case and Housing Components" .
37. Install a new gasket onto filler plug, and then install it into transaxle case. Tighten filler plug to specifica-
tion. Refer to MT-17, "
Case and Housing Components" .
CAUTION:

Do not reuse gasket.

After oil is filled, tighten filler plug to specification. Refer to MT-17, "Case and Housing Compo-
nents"
SCIA7783E
PCIB1695E
PCIB1694E
SCIA7784E